CN210089739U - Multi-sensor fusion monitoring device for machine tool electrical control cabinet - Google Patents
Multi-sensor fusion monitoring device for machine tool electrical control cabinet Download PDFInfo
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- CN210089739U CN210089739U CN201920687963.1U CN201920687963U CN210089739U CN 210089739 U CN210089739 U CN 210089739U CN 201920687963 U CN201920687963 U CN 201920687963U CN 210089739 U CN210089739 U CN 210089739U
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 17
- 230000004927 fusion Effects 0.000 title claims abstract description 13
- 238000012544 monitoring process Methods 0.000 claims abstract description 38
- 238000009434 installation Methods 0.000 claims description 25
- 238000006243 chemical reaction Methods 0.000 claims description 21
- 230000003750 conditioning effect Effects 0.000 claims description 18
- 230000003321 amplification Effects 0.000 claims description 13
- 238000004891 communication Methods 0.000 claims description 13
- 238000003199 nucleic acid amplification method Methods 0.000 claims description 13
- 239000000779 smoke Substances 0.000 claims description 13
- 230000000007 visual effect Effects 0.000 claims description 9
- 239000004973 liquid crystal related substance Substances 0.000 claims description 8
- 230000017525 heat dissipation Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 4
- 239000008186 active pharmaceutical agent Substances 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
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Abstract
The utility model discloses a multisensor fusion monitoring devices for lathe electrical control cabinet, including the lathe electrical control cabinet who is used for installing components and parts and the control module of control machine tool action, lathe electrical control cabinet right side is equipped with an installing port, install the monitoring part on the installing port, the upper and lower end of monitoring part all is equipped with the pothook, the upper and lower end of installing port all is equipped with the matching pothook that matches and connects rather than adapting, the monitoring part left and right sides all is equipped with the recess, when the monitoring part is installed on the installing port, with the recess clamp in installing port left and right sides and the pothook hook dress on matching the pothook; the utility model discloses be convenient for to the inside monitoring of lathe electrical control cabinet, can make the internal portion work of cabinet steady, and be convenient for in time inform maintainer to maintain for lathe electrical control cabinet control efficiency improves.
Description
Technical Field
The utility model relates to a lathe electrical control cabinet field specifically is a multisensor fuses monitoring devices for lathe electrical control cabinet.
Background
The machine tool electrical control cabinet is used for installing components and control modules for controlling the action of the machine tool. Such as: numerical control system, servo driver, main shaft driver, control transformer, contactor, relay, binding post, wiring groove etc.). The device in lathe electrical control cabinet ability guard box is sealed, and is dustproof, waterproof, and the heat dissipation prevents interference and radiation, consequently needs to detect lathe electrical control cabinet operation to lathe electrical control cabinet ability safety control lathe, current detection device who is used for lathe electrical control cabinet that lacks however, consequently can't in time maintain and maintain the condition in the lathe electrical control cabinet to the inside environmental monitoring of lathe electrical control cabinet.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the shortcomings existing in the prior art, and providing a multisensor fusion monitoring device for machine tool electrical control cabinet 1.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a multisensor fusion monitoring device for a machine tool electrical control cabinet comprises the machine tool electrical control cabinet used for installing components and control modules for controlling the machine tool to move, wherein an installation opening is formed in the right side of the machine tool electrical control cabinet, a monitoring part is installed on the installation opening, clamping hooks are arranged at the upper end and the lower end of the monitoring part, matching and connecting clamping hooks matched and connected with the installation opening are arranged at the upper end and the lower end of the installation opening, grooves are formed in the left side and the right side of the monitoring part, when the monitoring part is installed on the installation opening, the grooves are clamped at the left side and the right side of the installation opening, and the clamping hooks are hooked on the matching and connecting;
a plurality of longitudinally arranged installation cavities for installing sensors are arranged in the monitoring part, temperature sensors, humidity sensors, smoke sensors and gas sensors are respectively installed in the longitudinally arranged installation cavities, the temperature sensors, the humidity sensors, the smoke sensors and the gas sensors are respectively provided with connecting wires, and USB interfaces are arranged on the connecting wires;
the machine tool electric control cabinet is characterized in that a control base with an integrated structure is arranged on the bottom of the machine tool electric control cabinet, a liquid crystal display screen for displaying a sensor value and an audible and visual alarm arranged on the right side of the liquid crystal display screen are arranged on the front side of the control base, and electric elements, namely a signal conditioning module group, a signal amplification module group, an analog-digital conversion module group, a single chip microcomputer, a storage module, an alarm module, a network module and a power supply module, are arranged in the control base;
the signal conditioning module group, the signal amplification module group and the analog-digital conversion module group are sequentially and electrically connected, a USB socket for plugging a USB interface is arranged on the right side of the control base, the single chip microcomputer is respectively electrically connected with the analog-digital conversion module group, the storage module, the alarm module and the network module and is used for general control, the alarm module is electrically connected with the audible and visual alarm, a switch is further mounted on the front side of the control base, the switch is respectively electrically connected with the single chip microcomputer and the power supply module, the power supply module is provided with a power line, and the power line penetrates through the right side of the control base and is provided with.
Furthermore, the top surface and the bottom surface of the monitoring part are respectively provided with two hooks which are arranged in opposite positions.
Furthermore, rubber sealing strips are embedded on the left side and the right side of the mounting opening.
Furthermore, the positions of the matching and connecting hook and the hook are arranged in opposite directions.
Furthermore, the back of the control base is provided with a plurality of rows of heat dissipation ports, and four end corners of the bottom surface of the control base are provided with supporting legs.
Further, the model of the temperature sensor is AD 590;
the humidity sensor adopts a ZHC series humidity-sensitive resistor to measure the humidity;
the smoke sensor is JD-PY22G in model;
the model of the gas sensor is MQ series;
the model of the single chip microcomputer is STC89C 52;
the storage module is of a PLC200 type;
the type of the alarm module is DS 7457;
the network module is a 3G module, a 4G module and a WIFI module.
Furthermore, the number of the signal conditioning module group, the number of the signal amplifying module group and the number of the analog-to-digital conversion module group are four, the signal conditioning module group is used for removing clutter by the data filtering module, and after the sensor signal is amplified by the signal amplifying module group, the input sensor analog signal is converted into a digital signal by the analog-to-digital conversion module.
Furthermore, the model of the signal conditioning module group is ADAM-3000 series, the model of the signal amplifying module group is LM358, and the model of the analog-to-digital conversion module group is AD 7478.
Furthermore, the communication equipment is in communication connection with the network module and comprises a computer, a tablet computer and a mobile phone.
Compared with the prior art, the utility model discloses the beneficial effect who reaches is: the monitoring part that connects pothook hook dress that is equipped with through the installing port that is equipped with on lathe electrical control cabinet right side, this monitoring part passes through the sensor and connects at the control base towards the internal sensing of cabinet and electricity, with the temperature of the internal portion of cabinet, humidity, smog and gas signal pass through control base control and demonstration, still with signal transmission to communications facilities and have alarming function simultaneously, this monitoring devices is convenient for to the inside monitoring of lathe electrical control cabinet, can make the internal work of cabinet steady, and be convenient for in time inform maintainer to maintain, make lathe electrical control cabinet control efficiency improve and use lastingly.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural diagram of the electrical control cabinet 1 of the machine tool of the present invention;
fig. 3 is a schematic structural diagram of the monitoring part 2 of the present invention;
fig. 4 is an electrical structure schematic diagram of the machine tool electrical control cabinet 1 of the present invention;
in the figure: the device comprises a machine tool electrical control cabinet 1, a mounting port 11, a rubber sealing strip 12, a monitoring component 2, a mounting cavity 21, a groove 22, a hook 23, a matching hook 24, a temperature sensor 25, a humidity sensor 26, a smoke sensor 27, a gas sensor 28, a connecting wire 29, a USB interface 30, a control base 4, a heat dissipation port 41, a supporting leg 42, a switch 43, a liquid crystal display 44, an audible and visual alarm 45, a signal conditioning module group 46, a signal amplification module group 47, an analog-to-digital conversion module group 48, a single chip microcomputer 49, a storage module 50, an alarm module 51, a network module 52, a power module 53, a power wire 54, a power plug 55, a USB socket 56, communication equipment 6, a computer 61, a tablet computer 62 and a mobile phone.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the technical solution provided by the present invention is: the utility model provides a multisensor fuses monitoring devices for lathe electrical control cabinet 1, includes the lathe electrical control cabinet 1 that is used for the components and parts and the control module of installation control lathe action, can see that this lathe electrical control cabinet 1 has the cabinet body and cabinet door from fig. 1-2, 1 right side of lathe electrical control cabinet is equipped with a installing port 11, because rubber sealing strip 12 has all been inlayed to the installing port 11 left and right sides. Therefore, the monitoring part 2 is installed on the installation opening 11, the upper end and the lower end of the monitoring part 2 are both provided with the hooks 23, the upper end and the lower end of the installation opening 11 are both provided with the matching hooks 2423 matched and connected with the installation opening, as shown in fig. 2, the two hooks 23 are respectively arranged on the top surface and the bottom surface of the monitoring part 2 and are arranged in opposite positions. The positions of the mating hook 24 and the hook 23 are opposite. Specifically, two hooks 23 are provided at the middle positions of the top and bottom surfaces of the monitoring part 2, and the hook portions thereof are respectively disposed upward and downward, so that two mating hooks are provided at the upper and lower ends of the mounting opening 11, and the hook portions thereof are disposed downward and upward, so that the monitoring part 2 can be hooked at the mating hook positions when it is mounted. The left side and the right side of the monitoring part 2 are both provided with grooves 22, when the monitoring part 2 is installed on the installation opening 11, the grooves 22 are clamped on the left side and the right side of the installation opening 11, and the clamping hooks 23 are hooked on the matching clamping hooks 24; so that the mounted state of the monitoring part 2 is as shown in fig. 1.
The monitoring component 2 is used for monitoring temperature, humidity, smoke and gas in an electrical cabinet of a machine tool, a plurality of longitudinally arranged mounting cavities 21 for mounting sensors are arranged in the monitoring component 2, a temperature sensor 25, a humidity sensor 26, a smoke sensor 27 and a gas sensor 28 are respectively mounted in the longitudinally arranged mounting cavities 21, and in the embodiment, the model of the temperature sensor 25 is AD 590; the humidity sensor 26 measures humidity using a ZHC series humidity sensitive resistor; the model of the smoke sensor 27 is JD-PY 22G; the gas sensor 28 is of the MQ series; the temperature sensor 25, the humidity sensor 26, the smoke sensor 27 and the gas sensor 28 are respectively provided with a connecting wire 29, and the connecting wire 29 is provided with a USB interface 30; which can be electrically connected with the control base 4 and controlled and monitored by the control base 4.
The bottom surface of the machine tool electrical control cabinet 1 is provided with a control base 4 of an integrated structure, the front surface of the control base 4 is provided with a liquid crystal display 44 for displaying the numerical value of a sensor and an audible and visual alarm 45 arranged on the right side of the liquid crystal display 44, and the control base 4 is internally provided with electric elements which are a signal conditioning module group 46, a signal amplification module group 47, an analog-to-digital conversion module group 48, a single chip microcomputer 49, a storage module 50, an alarm module 51, a network module 52 and a power module 53; in order to ensure the stable operation of internal electrical components, the back of the control base 4 is provided with a plurality of rows of heat dissipation ports 41, and four end corners of the bottom surface of the control base 4 are provided with supporting legs 42, so that the machine tool electrical control cabinet 1 is stably supported.
The signal conditioning module group 46, the signal amplification module group 47 and the analog-to-digital conversion module group 48 are electrically connected in sequence, a USB socket for plugging the USB interface 30 is arranged on the right side of the control base 4, and four sensors are arranged in the present embodiment, so the signal conditioning module group 46, the signal amplification module group 47 and the analog-to-digital conversion module group 48 are respectively provided with four corresponding signal conditioning modules, signal amplification modules and analog-to-digital conversion modules corresponding to the corresponding sensors, in the present embodiment, the type of the signal conditioning module group 46 is ADAM-3000 series, the type of the signal amplification module group 47 is LM358, and the type of the analog-to-digital conversion module group 48 is AD 7478. The signal conditioning module group 46 is used for removing noise waves from the corresponding sensor data filtering module, and the signal amplification module group 47 amplifies the sensor signal and then the analog-to-digital conversion module converts the input sensor analog signal into a digital signal. The single chip microcomputer 49 is electrically connected with the analog-digital conversion module group 48, the storage module 50, the alarm module 51 and the network module 52 respectively and used for general control, and the model of the single chip microcomputer 49 is STC89C 52. The single chip microcomputer 49 is electrically connected with a storage module 50, and the model of the storage module 50 is a PLC 200; because the storage module 50 stores upper and lower limit values of the temperature, humidity, smoke and gas sensor 28, the singlechip 49 can read and control the data input by sensing in a comparison manner, and when the sensed data exceeds the internal value, the alarm module 51 is electrically connected with the audible and visual alarm 45 and alarms by using the audible and visual alarm 45, wherein the model of the alarm module 51 is DS 7457; the network module 52 is a 3G, 4G or WIFI module, has a network transmission function, can be in communication connection with a communication device, and can be in communication connection with the communication device 6 having the communication connection with the network module 52, the communication device 6 comprises a computer 61, a tablet computer 6261 and a mobile phone 63, wherein the computer 61 can be installed in a monitoring room, and the tablet computer 6261 and the mobile phone 63 can be carried by a maintenance person, so that the maintenance person can be notified of abnormal data, and the maintenance person can maintain the abnormal data in time.
The switch 43 is further installed on the front surface of the control base 4, the switch 43 is electrically connected with the single chip microcomputer 49 and the power module 53 respectively, the power module 53 is provided with a power line 54, the power line 54 penetrates through the right side of the control base 4 and is provided with a power plug 55, and the power plug has a power-on effect.
The machine tool electrical control cabinet 1 is provided with a plurality of installation cavities 21 on a monitoring part 2 through the monitoring part 2 hooked on the right side of the machine tool electrical control cabinet 1, temperature, humidity, smoke and gas sensors 28 are respectively installed in the installation cavities 21, four sensors face the interior of a cabinet body and are inserted into USB sockets arranged on the right side of a control base 4 through USB interfaces 30 to form electric connection, the four sensors are electrically connected with a signal conditioning module installed in the control base 4, after the impurity removal processing of sensing signals is carried out, the signals are amplified by a signal amplification module and then connected to an analog-to-digital conversion module, analog signals are converted into digital signals and controlled by a single chip microcomputer 49, the single chip microcomputer 49 compares the input sensing signals with the upper limit and the lower limit of corresponding sensor values stored in a storage module 50, when the values stored in the single chip microcomputer exceed the values, an audible and visual alarm 45 electrically connected with an alarm module 51, meanwhile, the data are transmitted to the communication equipment 6 carried by the maintainer and the computer 61 installed in the background monitoring room through the network module 52 so as to be maintained in time, and the corresponding sensor values are also displayed on the electrically connected liquid crystal display screen 44 so as to be checked by the maintainer conveniently.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a multisensor fuses monitoring devices for lathe electrical control cabinet, includes the lathe electrical control cabinet that is used for the components and parts and the control module of installation control lathe action, its characterized in that: the right side of the machine tool electrical control cabinet is provided with an installation opening, a monitoring part is installed on the installation opening, the upper end and the lower end of the monitoring part are respectively provided with a clamping hook, the upper end and the lower end of the installation opening are respectively provided with a matching clamping hook matched and connected with the installation opening, the left side and the right side of the monitoring part are respectively provided with a groove, when the monitoring part is installed on the installation opening, the grooves are clamped on the left side and the right side of the installation opening, and the clamping hooks are hooked on the matching clamping hooks;
a plurality of longitudinally arranged installation cavities for installing sensors are arranged in the monitoring part, temperature sensors, humidity sensors, smoke sensors and gas sensors are respectively installed in the longitudinally arranged installation cavities, the temperature sensors, the humidity sensors, the smoke sensors and the gas sensors are respectively provided with connecting wires, and USB interfaces are arranged on the connecting wires;
the machine tool electric control cabinet is characterized in that a control base with an integrated structure is arranged on the bottom of the machine tool electric control cabinet, a liquid crystal display screen for displaying a sensor value and an audible and visual alarm arranged on the right side of the liquid crystal display screen are arranged on the front side of the control base, and electric elements, namely a signal conditioning module group, a signal amplification module group, an analog-digital conversion module group, a single chip microcomputer, a storage module, an alarm module, a network module and a power supply module, are arranged in the control base;
the signal conditioning module group, the signal amplification module group and the analog-digital conversion module group are sequentially and electrically connected, a USB socket for plugging a USB interface is arranged on the right side of the control base, the single chip microcomputer is respectively electrically connected with the analog-digital conversion module group, the storage module, the alarm module and the network module and is used for general control, the alarm module is electrically connected with the audible and visual alarm, a switch is further mounted on the front side of the control base, the switch is respectively electrically connected with the single chip microcomputer and the power supply module, the power supply module is provided with a power line, and the power line penetrates through the right side of the control base and is provided with.
2. The multi-sensor fusion monitoring device for the electric control cabinet of the machine tool according to claim 1, characterized in that: the top surface and the bottom surface of the monitoring part are respectively provided with two hooks which are arranged in opposite positions.
3. The multi-sensor fusion monitoring device for the electric control cabinet of the machine tool according to claim 1, characterized in that: rubber sealing strips are embedded at the left side and the right side of the mounting opening.
4. The multi-sensor fusion monitoring device for the electric control cabinet of the machine tool according to claim 1, characterized in that: the positions of the matching hook and the hook are arranged in opposite directions.
5. The multi-sensor fusion monitoring device for the electric control cabinet of the machine tool according to claim 1, characterized in that: the back of the control base is provided with a plurality of rows of heat dissipation ports, and supporting legs are arranged at four end corners of the bottom surface of the control base.
6. The multi-sensor fusion monitoring device for the electric control cabinet of the machine tool according to claim 1, characterized in that:
the model of the temperature sensor is AD 590;
the humidity sensor adopts a ZHC series humidity-sensitive resistor to measure the humidity;
the smoke sensor is JD-PY22G in model;
the model of the gas sensor is MQ series;
the model of the single chip microcomputer is STC89C 52;
the type of the alarm module is DS 7457;
the model of the storage module is PLC 200.
7. The multi-sensor fusion monitoring device for the electric control cabinet of the machine tool according to claim 1, characterized in that: the signal conditioning module group, the signal amplifying module group and the analog-to-digital conversion module group are respectively provided with four, the signal conditioning module group is used for removing clutter by the data filtering module, and after the sensor signal is amplified by the signal amplifying module group, the input sensor analog signal is converted into a digital signal by the analog-to-digital conversion module.
8. The multi-sensor fusion monitoring device for the electric control cabinet of the machine tool according to claim 7, characterized in that: the signal conditioning module group is of ADAM-3000 series, the signal amplification module group is of LM358, and the analog-to-digital conversion module group is of AD 7478.
9. The multi-sensor fusion monitoring device for the electric control cabinet of the machine tool according to claim 1, characterized in that: the communication equipment is in communication connection with the network module and comprises a computer, a tablet computer and a mobile phone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920687963.1U CN210089739U (en) | 2019-05-09 | 2019-05-09 | Multi-sensor fusion monitoring device for machine tool electrical control cabinet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920687963.1U CN210089739U (en) | 2019-05-09 | 2019-05-09 | Multi-sensor fusion monitoring device for machine tool electrical control cabinet |
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| Publication Number | Publication Date |
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| CN210089739U true CN210089739U (en) | 2020-02-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920687963.1U Expired - Fee Related CN210089739U (en) | 2019-05-09 | 2019-05-09 | Multi-sensor fusion monitoring device for machine tool electrical control cabinet |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113252734A (en) * | 2021-06-22 | 2021-08-13 | 电子科技大学 | Resistance type gas sensor flexible circuit and gas concentration calculation method |
| CN115542840A (en) * | 2022-11-24 | 2022-12-30 | 北京精雕科技集团有限公司 | Machine tool temperature monitoring system and method |
-
2019
- 2019-05-09 CN CN201920687963.1U patent/CN210089739U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113252734A (en) * | 2021-06-22 | 2021-08-13 | 电子科技大学 | Resistance type gas sensor flexible circuit and gas concentration calculation method |
| CN115542840A (en) * | 2022-11-24 | 2022-12-30 | 北京精雕科技集团有限公司 | Machine tool temperature monitoring system and method |
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Granted publication date: 20200218 |