CN210089727U - High-efficient integrated form generating set testing arrangement - Google Patents

High-efficient integrated form generating set testing arrangement Download PDF

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Publication number
CN210089727U
CN210089727U CN202020028490.7U CN202020028490U CN210089727U CN 210089727 U CN210089727 U CN 210089727U CN 202020028490 U CN202020028490 U CN 202020028490U CN 210089727 U CN210089727 U CN 210089727U
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China
Prior art keywords
engine oil
oil
cooling liquid
pipeline
electromagnetic valve
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CN202020028490.7U
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Chinese (zh)
Inventor
曹政坤
侯跃艳
殷爱军
刘玉良
李建勇
陈化
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Shandong Suli Power Technology Co ltd
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Shandong Supermaly Power Technology Co ltd
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Abstract

The utility model discloses a high-efficiency integrated generator set testing device, which mainly relates to the technical field of generator sets, and comprises an engine oil pool, a cooling tower and a PLC controller, wherein the cooling tower is connected with a water tank cooling liquid inlet on the generator set through a cooling liquid pipeline, the cooling liquid pipeline is provided with a cooling liquid electromagnetic valve, the engine oil pool is connected with an oil pan engine oil inlet on the generator set through the engine oil pipeline, the engine oil electromagnetic valve is arranged on the engine oil pipeline, an engine oil heater is arranged in the engine oil pool, an engine oil pump is arranged on the engine oil pipeline and near the engine oil pool, the cooling liquid electromagnetic valve, the engine oil electromagnetic valve and the engine oil heater are connected with the PLC controller through a control cable, the engine oil in the engine oil pool is preheated according to a detected temperature value so as to reduce the viscosity of the engine oil, the engine, the testing efficiency of the generator set is improved, and the stability and the economic benefit of the generator set are greatly improved.

Description

High-efficient integrated form generating set testing arrangement
Technical Field
The utility model relates to a generating set technical field specifically is a high-efficient integrated form generating set testing arrangement.
Background
The power generating set delivery test is the indispensable process of every power generating set complete plant, and how can improve efficiency of software testing under the condition of guaranteeing test quality, it is a very important topic to practice thrift test cost, especially to the batched product, more need some intelligent auxiliary assembly to help us to realize daily production task, improve production efficiency, these works are often accomplished by the manpower, will have very big influence to the efficiency of production like this, and winter temperature is lower, machine oil will become sticky, become semi-solid semi-fluid state, the mobility is poor, more can seriously influence efficiency of software testing this moment, and also can influence the life-span of generating set.
SUMMERY OF THE UTILITY MODEL
In view of the not enough and defect that exists among the prior art, the utility model provides a high-efficient integrated form generating set testing arrangement.
In order to solve the technical problem, the utility model discloses a following technical scheme: the utility model provides a high-efficient integrated form generating set testing arrangement which characterized in that: including machine oil pond, cooling tower, PLC controller, the cooling tower passes through the water tank coolant liquid entry on the coolant liquid pipe connection generating set the coolant liquid pipeline is last, be close to water tank coolant liquid entrance and be equipped with the coolant liquid solenoid valve, and the machine oil pond passes through the oil pan machine oil entry on the machine oil pipe connection generating set the machine oil solenoid valve is equipped with near oil pan machine oil entrance on the machine oil pipe be equipped with the machine oil heater in the machine oil pond the machine oil pipe is last, be close to machine oil pond department and be equipped with the machine oil pump, coolant liquid solenoid valve, machine oil heater pass through control cable connection PLC controller.
As a further improvement, the oil pool is internally provided with a temperature sensor which is connected with the PLC controller.
As a further improvement, the oil pump is connected at the oil sump exit end, and the oil solenoid valve is connected to oil pipeline branch end, realizes the independent control, and oil hose is connected to oil pan machine oil entry position on the generating set to oil solenoid valve exit end, and oil hose unit end area fixing device prevents to remove the oil filler hole position in the course of the work.
Compared with the prior art, the utility model discloses the beneficial effect who has does: the utility model discloses set up machine oil temperature sensor, machine oil heater realizes preheating machine oil in the machine oil pond according to detecting the temperature value to reduce the machine oil viscosity, improve the machine oil speed, guaranteed the interpolation of coolant liquid and machine oil lubricating oil in the generating set test procedure, improved generating set's efficiency of software testing, improved generating set's stability and economic benefits greatly.
Drawings
The invention will be further described with reference to the accompanying drawings and specific embodiments:
fig. 1 is a schematic structural view of a high-efficiency integrated generator set testing device of the present invention;
FIG. 2 is a schematic diagram of the high-efficiency integrated generator set testing device of the present invention;
in the figure: the system comprises a cooling liquid pipeline 1, a cooling liquid electromagnetic valve 2, an engine oil pool 3, an engine oil pipeline 4, a cooling tower 5, an engine oil pump 6, a temperature sensor 7, an engine oil heater 8, a control cable 9, a PLC (programmable logic controller) 10, an engine oil electromagnetic valve 11, a water tank cooling liquid inlet 12, an oil sump engine oil inlet 13 and a generator set 14.
Detailed Description
In order to make the technical solution and the advantages of the present invention more clear and obvious, the present invention is further described in detail with reference to the following specific embodiments, it should be understood that the specific embodiments described herein are only used for understanding the present invention, and are not used for limiting the present invention, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention.
Fig. 1 and fig. 2 show an embodiment of the present invention, a high-efficiency integrated generator set testing device, which is characterized in that: the cooling tower 5 is connected with a water tank cooling liquid inlet 12 on a generating set 14 through a cooling liquid pipeline 1, a cooling liquid electromagnetic valve 2 is arranged on the cooling liquid pipeline 1 and close to the water tank cooling liquid inlet 12, the engine oil pool 3 is connected with an oil pan engine oil inlet 13 on the generating set 14 through an engine oil pipeline 4, an engine oil electromagnetic valve 11 is arranged on the engine oil pipeline 4 and close to the oil pan engine oil inlet 13, an engine oil heater 8 is arranged in the engine oil pool 3, an engine oil pump 6 is arranged on the engine oil pipeline 4 and close to the engine oil pool 3, the cooling liquid electromagnetic valve 2, the engine oil electromagnetic valve 11 and the engine oil heater 8 are connected with the PLC 10 through control cables 9, a temperature sensor 7 is arranged in the engine oil pool 3, and the temperature sensor 7 is connected with the PLC 10.
During operation, be equipped with temperature sensor 7 and oil heater 8 in the oil pond 3, use under the low temperature environment in winter with the adaptation, PLC controller 10 detects the temperature and crosses when low excessively, can be earlier give the machine oil heating through controlling oil heater 8, after the uniform temperature, then control the work of oil pump 6 again, open machine oil solenoid valve 11 simultaneously, pour into machine oil into to oil pan machine oil entry 13, PLC controller 10 sets for the time and arrives the back, refuel the end, install machine oil pump 6 on the machine oil pipeline 4 between the oil pond 3 oil pan machine oil entry 12 to the generating set 14 on the oil pan machine oil entry 12, machine oil solenoid valve 11, the water route is by water tank coolant liquid entry 12, through coolant liquid solenoid valve 2, coolant liquid pipeline 1 is connected to cooling tower 5, control through PLC controller 10, it is quick when realizing the test, intelligence adds water.
The oil pump 6 and the oil electromagnetic valve 11 are controlled by a PLC 10, a timer is arranged in the PLC 10, the time is selected according to the type of the engine, the oil pump 6 and the oil electromagnetic valve 11 are controlled by the timer and a temperature sensor 7 of the oil pool 3, when the temperature of the engine oil is lower than 0 ℃, the LC 10 controls the action of an oil heater 8, and the engine oil heater stops when the temperature is heated to 20 ℃.
The oil pump 6 is connected to the outlet end of the oil pool 3, the branch end of the oil pipeline 4 is connected with the oil electromagnetic valve 11 to realize independent control, the outlet end of the oil electromagnetic valve 11 is connected with an oil hose and is connected to the position of an oil inlet 13 of an oil pan on the generator set 14, and the end of the oil hose set is provided with a fixing device to prevent the position of an oil filling port from being removed in the working process.
The water tank cooling liquid is provided by cooling tower 5, through coolant pipeline 1, is connected to coolant solenoid valve 2, and receiving PLC controller 10 instruction number, coolant solenoid valve 2 moves, relies on 5 internal pressures of cooling tower to pour into the coolant into in the water tank.
The PLC 10 is a liquid crystal display and can display the state of an electromagnetic valve, the working state of an oil pump and the temperature value of engine oil in real time, and the PLC control module is connected to the electromagnetic valves of all oil paths, the oil pump 6, the temperature sensor 7 of the engine oil and the heater 8 of the engine oil through a control cable 10. A GPRS wireless network communication protocol conversion module is arranged in the mobile phone APP control system, and mobile phone APP control can be achieved.
The system can simultaneously add engine oil and cooling liquid to a plurality of sets, and 4 sets are taken as an example in the invention. And the cooling liquid and the engine oil can be added to one generator set independently, so that the generator set is flexible to use.
It is noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Claims (3)

1. The utility model provides a high-efficient integrated form generating set testing arrangement which characterized in that: comprises an engine oil pool (3), a cooling tower (5) and a PLC (programmable logic controller) controller (10), wherein the cooling tower (5) is connected with a water tank cooling liquid inlet (12) on a generating set (14) through a cooling liquid pipeline (1), a cooling liquid electromagnetic valve (2) is arranged on the cooling liquid pipeline (1) and close to a cooling liquid inlet (12) of the water tank, an engine oil pool (3) is connected with an engine oil inlet (13) of an oil pan on a generator set (14) through an engine oil pipeline (4), an engine oil electromagnetic valve (11) is arranged on the engine oil pipeline (4) and close to an engine oil inlet (13) of the oil pan, an engine oil heater (8) is arranged in the engine oil pool (3), an engine oil pump (6) is arranged on the engine oil pipeline (4) and close to the engine oil pool (3), the cooling liquid electromagnetic valve (2), the engine oil electromagnetic valve (11) and the engine oil heater (8) are connected with a PLC (programmable logic controller) controller (10) through a control cable (9).
2. A high efficiency integrated genset test apparatus in accordance with claim 1 wherein: a temperature sensor (7) is arranged in the engine oil pool (3), and the temperature sensor (7) is connected with a PLC (programmable logic controller) controller (10).
3. A high efficiency integrated genset test apparatus in accordance with claim 1 wherein: the oil pump (6) is connected to the outlet end of the oil pool (3), the branch end of the oil pipeline (4) is connected with the oil electromagnetic valve (11) to realize independent control, the outlet end of the oil electromagnetic valve (11) is connected with an oil hose and is connected to the position of an oil inlet (13) of an oil pan on the generator set (14), and the end of the oil hose set is provided with a fixing device to prevent the position of an oil filler from being removed in the working process.
CN202020028490.7U 2020-01-08 2020-01-08 High-efficient integrated form generating set testing arrangement Active CN210089727U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112267927A (en) * 2020-09-12 2021-01-26 江苏里斯特通用机械制造有限公司 Small gasoline engine test engine oil automatic injection system and working method thereof
CN112610872A (en) * 2020-11-30 2021-04-06 福建海电运维科技有限责任公司 Intelligent lubricating oil system based on offshore platform generator set design

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112267927A (en) * 2020-09-12 2021-01-26 江苏里斯特通用机械制造有限公司 Small gasoline engine test engine oil automatic injection system and working method thereof
CN112610872A (en) * 2020-11-30 2021-04-06 福建海电运维科技有限责任公司 Intelligent lubricating oil system based on offshore platform generator set design

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Efficient integrated generator set testing device

Effective date of registration: 20200522

Granted publication date: 20200218

Pledgee: Weifang rural commercial bank, Limited by Share Ltd hi tech sub branch

Pledgor: SHANDONG SUPERMALY POWER TECHNOLOGY Co.,Ltd.

Registration number: Y2020370010016

PE01 Entry into force of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20211207

Granted publication date: 20200218

Pledgee: Weifang rural commercial bank Limited by Share Ltd. hi tech sub branch

Pledgor: SHANDONG SUPERMALY POWER TECHNOLOGY CO.,LTD.

Registration number: Y2020370010016

PC01 Cancellation of the registration of the contract for pledge of patent right
CP01 Change in the name or title of a patent holder

Address after: 261061 no.5153, Yingqian street, high tech Zone, Weifang City, Shandong Province

Patentee after: Shandong Suli Power Technology Co.,Ltd.

Address before: 261061 no.5153, Yingqian street, high tech Zone, Weifang City, Shandong Province

Patentee before: SHANDONG SUPERMALY POWER TECHNOLOGY CO.,LTD.

CP01 Change in the name or title of a patent holder