CN210080666U - An aluminum alloy piston casting mold - Google Patents

An aluminum alloy piston casting mold Download PDF

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CN210080666U
CN210080666U CN201920642849.7U CN201920642849U CN210080666U CN 210080666 U CN210080666 U CN 210080666U CN 201920642849 U CN201920642849 U CN 201920642849U CN 210080666 U CN210080666 U CN 210080666U
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mould
mold
aluminum alloy
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casting
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颜君衡
齐鹏
孔涛
孔长青
鹿通
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Qufu Jinhuang Technology Co ltd
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QUFU JINHUANG PISTON CO Ltd
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Abstract

本实用新型公开了一种铝合金活塞铸造模具,包括铸造模具,铸造模具包括上模具底座、下模具和上模具,下模具顶端的中部开设有模腔,模腔的内部开设有滑槽,两个滑槽的内部滑动连接滑动块,两个滑动块的之间固定连接有连杆,连杆的中部固定安装有滑动把手,滑动把手与下模具滑动连接,两个滑动块的顶端均固定安装有顶针,顶针与对应的滑槽配合连接,下模具顶端的两侧均固定连接有导向杆,上模具底端的两侧均开设有导向孔,本实用新型的有益效果是:通过设有的电动伸缩柱和套板,避免人工手动分开上下模,降低了工作量,通过设有的滑动块和顶针。便于工作人员快速的脱模,提高铸造模具的工作效率,增加生产。

Figure 201920642849

The utility model discloses an aluminum alloy piston casting mould, which comprises a casting mould. The casting mould comprises an upper mould base, a lower mould and an upper mould; The inside of each sliding slot is slidably connected to the sliding block, a connecting rod is fixedly connected between the two sliding blocks, the middle of the connecting rod is fixedly installed with a sliding handle, the sliding handle is slidably connected to the lower mold, and the tops of the two sliding blocks are fixedly installed There is a thimble, the thimble is matched and connected with the corresponding chute, both sides of the top end of the lower die are fixedly connected with guide rods, and both sides of the bottom end of the upper die are provided with guide holes. The telescopic column and the sleeve plate avoid manual separation of the upper and lower molds, and reduce the workload, through the provided sliding block and thimble. It is convenient for the staff to quickly demould, improve the working efficiency of the casting mold, and increase the production.

Figure 201920642849

Description

一种铝合金活塞铸造模具An aluminum alloy piston casting mold

技术领域technical field

本实用新型涉及一种铸造模具,特别涉及一种铝合金活塞铸造模具。The utility model relates to a casting mold, in particular to an aluminum alloy piston casting mold.

背景技术Background technique

活塞是汽车发动机汽缸体中作往复运动的机件。活塞的基本结构可分为顶部、头部和裙部。活塞顶部是组成燃烧室的主要部分,其形状与所选用的燃烧室形式有关。汽油机多采用平顶活塞,其优点是吸热面积小。柴油机活塞顶部常常有各种各样的凹坑,其具体形状、位置和大小都必须与柴油机的混合气形成与燃烧的要求相适应。The piston is the reciprocating part in the cylinder block of the automobile engine. The basic structure of the piston can be divided into top, head and skirt. The top of the piston is the main part of the combustion chamber, and its shape is related to the type of combustion chamber selected. Gasoline engines mostly use flat-top pistons, which have the advantage of small heat-absorbing area. There are often various pits on the top of the diesel engine piston, and its specific shape, location and size must be adapted to the requirements of the diesel engine's mixture formation and combustion.

铸造模具是指为了获得零件的结构形状,预先用其他容易成型的材料做成零件的结构形状,然后再在砂型中放入模具,于是砂型中就形成了一个和零件结构尺寸一样的空腔,再在该空腔中浇注流动性液体,该液体冷却凝固之后就能形成和模具形状结构完全一样的零件了。铸造模具是铸造工艺中重要的一环。Casting mold refers to that in order to obtain the structural shape of the part, other easy-to-form materials are used to make the structural shape of the part in advance, and then the mold is placed in the sand mold, so a cavity with the same size as the part structure is formed in the sand mold. Then pour a fluid liquid into the cavity, and after the liquid cools and solidifies, a part with exactly the same shape and structure as the mold can be formed. The casting mold is an important part of the casting process.

在制造铝合金活塞时,常常会使用到铸造模具,然而现有的铸造模具还存在着一些不足之处,例如,铸造模具需要人工手动将下模具和上模具分离开,增加了使用者的工作量,给使用者的使用带来了极大的不便,同时现有的铸造模具不能够快速脱模,大大降低工作效果,影响生产。When manufacturing aluminum alloy pistons, casting molds are often used. However, the existing casting molds still have some shortcomings. For example, the casting molds need to manually separate the lower mold and the upper mold, which increases the work of the user. It brings great inconvenience to the user, and at the same time, the existing casting mold cannot be quickly demolded, which greatly reduces the working effect and affects the production.

实用新型内容Utility model content

本实用新型的目的在于提供一种铝合金活塞铸造模具,以解决上述背景技术中提出的铸造模具需要人工手动将下模具和上模具分离开,增加了使用者的工作量,给使用者的使用带来了极大的不便,同时现有的铸造模具不能够快速脱模,大大降低工作效果,影响生产的问题。The purpose of the present utility model is to provide an aluminum alloy piston casting mold, so as to solve the problem that the casting mold proposed in the above-mentioned background technology needs to manually separate the lower mold and the upper mold, which increases the workload of the user and makes it easier for the user to use This brings great inconvenience, and at the same time, the existing casting mold cannot be quickly demolded, which greatly reduces the work effect and affects the production.

为实现上述目的,本实用新型提供如下技术方案:一种铝合金活塞铸造模具,包括铸造模具,所述铸造模具包括上模具底座、下模具和上模具,所述上模具底座的顶端与下模具活动连接,所述下模具顶端的中部开设有模腔,所述模腔的内部开设有滑槽,两个所述滑槽的内部滑动连接滑动块,两个所述滑动块的之间固定连接有连杆,所述连杆的中部固定安装有滑动把手,所述滑动把手与下模具滑动连接,两个所述滑动块的顶端均固定安装有顶针,所述顶针与对应的滑槽配合连接,所述下模具顶端的两侧均固定连接有导向杆,所述上模具底端的两侧均开设有导向孔,两个所述导向孔分别与对应的导向杆穿插连接。In order to achieve the above purpose, the utility model provides the following technical solutions: an aluminum alloy piston casting mold, including a casting mold, the casting mold includes an upper mold base, a lower mold and an upper mold, and the top end of the upper mold base and the lower mold are Actively connected, a mold cavity is opened in the middle of the top end of the lower mold, a chute is opened inside the mold cavity, the inner parts of the two chute are slidably connected to the sliding block, and the two sliding blocks are fixedly connected There is a connecting rod, the middle part of the connecting rod is fixedly installed with a sliding handle, the sliding handle is slidably connected with the lower mold, the top ends of the two sliding blocks are fixedly installed with a thimble, and the thimble is connected with the corresponding chute Both sides of the top end of the lower mold are fixedly connected with guide rods, and both sides of the bottom end of the upper mold are provided with guide holes, and the two guide holes are respectively inserted and connected with the corresponding guide rods.

作为本实用新型的一种优选技术方案,所述上模具顶端的中部固定设有浇筑块,所述浇筑块顶端的中部开设有浇筑孔。As a preferred technical solution of the present invention, a casting block is fixed in the middle part of the top end of the upper mold, and a casting hole is opened in the middle part of the top end of the casting block.

作为本实用新型的一种优选技术方案,所述浇筑块顶端的两侧均固定设有散热孔道,且所述散热孔道位于上模具的顶端。As a preferred technical solution of the present invention, heat dissipation channels are fixed on both sides of the top of the casting block, and the heat dissipation channels are located at the top of the upper mold.

作为本实用新型的一种优选技术方案,所述上模具两侧的中部固的安装有套板,所述上模具底座顶端的两侧均固定安装有电动伸缩柱,两个所述电动伸缩柱的伸缩端与套板固定连接,且两个所述电动伸缩柱与外接电源电性连接。As a preferred technical solution of the present invention, sleeve plates are fixedly installed in the middle of both sides of the upper mold, and electric telescopic columns are fixedly installed on both sides of the top of the upper mold base. The telescopic end of the telescopic end is fixedly connected with the sleeve plate, and the two electric telescopic columns are electrically connected with an external power supply.

作为本实用新型的一种优选技术方案,所述上模具底座、下模具和上模具具有精钢材料制成,且所述下模具的顶端和上模具的底端相配合接触。As a preferred technical solution of the present invention, the upper mold base, the lower mold and the upper mold are made of fine steel material, and the top end of the lower mold and the bottom end of the upper mold are in contact with each other.

与现有技术相比,本实用新型的有益效果是:本实用新型一种铝合金活塞铸造模具,通过设有的电动伸缩柱和套板,避免人工手动分开上下模,降低了工作量,通过设有的滑动块和顶针,便于工作人员快速的脱模,提高铸造模具的工作效率,增加生产,综上所述,本实用新型具有结构简单,使用方便,造价低,易于推广的优点。Compared with the prior art, the beneficial effects of the present utility model are as follows: the utility model is an aluminum alloy piston casting mold, which is provided with an electric telescopic column and a sleeve plate, which avoids manual separation of the upper and lower molds, reduces the workload, and The provided sliding block and thimble facilitate the rapid demoulding of the staff, improve the working efficiency of the casting mold, and increase the production. To sum up, the utility model has the advantages of simple structure, convenient use, low cost and easy promotion.

附图说明Description of drawings

图1为本实用新型立体结构示意图;1 is a schematic diagram of the three-dimensional structure of the present utility model;

图2为本实用新型铸造模具结构示意图;Fig. 2 is the structural representation of casting mould of the present utility model;

图3为本实用新型A处结构放大示意图。FIG. 3 is an enlarged schematic view of the structure at A of the present invention.

图中:1、上模具底座;2、下模具;3、上模具;4、浇筑块;5、浇筑孔;6、散热孔道;7、套板;8、电动伸缩柱;9、导向杆;10、导向孔;11、模腔;12、滑动把手;13、连杆;14、滑槽;15、滑动块;16、顶针。In the figure: 1. Upper mold base; 2. Lower mold; 3. Upper mold; 4. Casting block; 5. Pouring hole; 6. Heat dissipation channel; 7. Sleeve plate; 8. Electric telescopic column; 10. Guide hole; 11. Mold cavity; 12. Sliding handle; 13. Connecting rod; 14. Chute; 15. Sliding block; 16. Thimble.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. . Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-3,本实用新型提供了一种铝合金活塞铸造模具,包括铸造模具,铸造模具包括上模具底座1、下模具2和上模具3,上模具底座1的顶端与下模具2活动连接,下模具2顶端的中部开设有模腔11,模腔11的内部开设有滑槽14,两个滑槽14的内部滑动连接滑动块15,两个滑动块15的之间固定连接有连杆13,连杆13的中部固定安装有滑动把手12,滑动把手12与下模具2滑动连接,两个滑动块15的顶端均固定安装有顶针16,顶针16与对应的滑槽14配合连接,下模具2顶端的两侧均固定连接有导向杆9,上模具3底端的两侧均开设有导向孔10,两个导向孔10分别与对应的导向杆9穿插连接。1-3, the present utility model provides an aluminum alloy piston casting mold, including a casting mold, the casting mold includes an upper mold base 1, a lower mold 2 and an upper mold 3, the top of the upper mold base 1 and the lower mold 2 Actively connected, a mold cavity 11 is opened in the middle of the top of the lower mold 2, and a chute 14 is opened inside the mold cavity 11. The inner parts of the two chute 14 are slidably connected to the sliding block 15, and the two sliding blocks 15 are fixedly connected with a Connecting rod 13, a sliding handle 12 is fixedly installed in the middle of the connecting rod 13, and the sliding handle 12 is slidably connected with the lower mold 2. The top ends of the two sliding blocks 15 are fixedly installed with a thimble 16, and the thimble 16 is connected with the corresponding chute 14. Both sides of the top end of the lower die 2 are fixedly connected with guide rods 9 , and both sides of the bottom end of the upper die 3 are provided with guide holes 10 , and the two guide holes 10 are respectively connected with the corresponding guide rods 9 .

优选的,上模具3顶端的中部固定设有浇筑块4,浇筑块4顶端的中部开设有浇筑孔5,方便了将原料注入上模具3和下模具2的内部。Preferably, a casting block 4 is fixed in the middle of the top of the upper mold 3 , and a casting hole 5 is opened in the middle of the top of the casting block 4 , which facilitates the injection of raw materials into the upper mold 3 and the lower mold 2 .

优选的,浇筑块4顶端的两侧均固定设有散热孔道6,且散热孔道6位于上模具3的顶端,散热孔道6提高上模具3和下模具2的散热性,便于快速冷却成型。Preferably, both sides of the top of the casting block 4 are fixedly provided with heat dissipation channels 6, and the heat dissipation channels 6 are located at the top of the upper mold 3. The heat dissipation channels 6 improve the heat dissipation of the upper mold 3 and the lower mold 2 and facilitate rapid cooling and molding.

优选的,上模具3两侧的中部固的安装有套板7,上模具底座1顶端的两侧均固定安装有电动伸缩柱8,两个电动伸缩柱8的伸缩端与套板7固定连接,且两个电动伸缩柱8与外接电源电性连接,便于自动实现上模具3和下模具2的分开,避免人工手动分开上下模,降低了工作量。Preferably, a sleeve plate 7 is fixedly installed in the middle of both sides of the upper mold 3 , and electric telescopic columns 8 are fixedly installed on both sides of the top of the upper mold base 1 , and the telescopic ends of the two electric telescopic columns 8 are fixedly connected to the sleeve plate 7 . , and the two electric telescopic columns 8 are electrically connected to the external power supply, which facilitates the automatic separation of the upper mold 3 and the lower mold 2, avoids manual separation of the upper and lower molds, and reduces the workload.

优选的,上模具底座1、下模具2和上模具3具有精钢材料制成,且下模具2的顶端和上模具3的底端相配合接触,提高下模具2和上模具3的结合粗稳定性,增加上模具底座1、下模具2和上模具3的使用寿命和结构强度。Preferably, the upper mold base 1, the lower mold 2 and the upper mold 3 are made of stainless steel, and the top end of the lower mold 2 and the bottom end of the upper mold 3 are in contact with each other to improve the bonding thickness of the lower mold 2 and the upper mold 3. Stability, increase the service life and structural strength of the upper mold base 1, the lower mold 2 and the upper mold 3.

具体使用时,本实用新型一种铝合金活塞铸造模具,接通电源,并启动电动伸缩柱8的开关,使得电动伸缩柱8通电后带动上模具3往下运动,使得下模具2和上模具3进行合模,紧接着通过浇筑孔5将原料注入上模具3和下模具2的内部,并通过孔道流入到模腔11的内部,由于浇筑块4顶端的两侧均固定设有散热孔道6,散热孔道6提高上模具3和下模具2的散热性,便于模具快速冷却成型,一段时间后,工作人员再次启动电动伸缩柱8的开关,使得电动伸缩柱8的伸长,进而自动实现上模具3和下模具2的分开,避免人工手动分开上模具3和下模具2,降低了工作人员的工作量,再通过滑动滑动把手12,使得两个滑动块15在对应的滑槽14的内部滑动,使得顶针16顶出位于模腔11内的模型,便于工作人员快速的脱模,提高铸造模具的工作效率,增加生产,综上所述,本实用新型具有结构简单,使用方便,造价低,易于推广的优点。In specific use, an aluminum alloy piston casting mold of the present invention is connected to the power supply, and the switch of the electric telescopic column 8 is activated, so that the electric telescopic column 8 drives the upper mold 3 to move downward after the electric telescopic column 8 is energized, so that the lower mold 2 and the upper mold are 3. Clamp the mold, then inject the raw material into the upper mold 3 and the lower mold 2 through the casting hole 5, and flow into the interior of the mold cavity 11 through the hole, because the two sides of the top of the casting block 4 are fixed with heat dissipation channels 6. , the heat dissipation channel 6 improves the heat dissipation of the upper mold 3 and the lower mold 2, which is convenient for the mold to be rapidly cooled and formed. After a period of time, the staff will turn on the switch of the electric telescopic column 8 again, so that the electric telescopic column 8 is stretched, and then automatically realize the upper The separation of the mold 3 and the lower mold 2 avoids manual separation of the upper mold 3 and the lower mold 2, which reduces the workload of the staff. Then, by sliding the sliding handle 12, the two sliding blocks 15 are located inside the corresponding chute 14. Sliding, so that the ejector pin 16 pushes out the model located in the mold cavity 11, which facilitates the rapid demoulding of the staff, improves the work efficiency of the casting mold, and increases the production. In conclusion, the utility model has the advantages of simple structure, convenient use and low cost. , the advantages of easy promotion.

在本实用新型的描述中,需要理解的是,指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the indicated The device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

在本实用新型中,除非另有明确的规定和限定,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, for example, it may be a fixed connection, a detachable connection, or an integrated body; it may be a mechanical connection or an electrical connection; it may be a direct connection, or a It can be indirectly connected through an intermediate medium, it can be the communication between two elements or the interaction relationship between the two elements, unless otherwise clearly defined, for those of ordinary skill in the art, the above terms can be understood according to the specific situation in this document. The specific meaning in the utility model.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. The utility model provides an aluminum alloy piston casting mould, includes casting mould, its characterized in that, casting mould includes mould base (1), bed die (2) and last mould (3), the top and bed die (2) swing joint of going up mould base (1), die cavity (11) have been seted up at the middle part on bed die (2) top, spout (14) have been seted up to the inside of die cavity (11), two sliding connection sliding block (15) in the inside of spout (14), two fixedly connected with connecting rod (13) between sliding block (15), the middle part fixed mounting of connecting rod (13) has slip handle (12), slip handle (12) and bed die (2) sliding connection, two equal fixed mounting in top of sliding block (15) has thimble (16), thimble (16) are connected with corresponding spout (14) cooperation, the equal fixedly connected with guide bar (9) in both sides on lower mould (2) top, guiding hole (10) have all been seted up to the both sides of going up mould (3) bottom, two guiding hole (10) alternate with corresponding guide bar (9) respectively and are connected.
2. The aluminum alloy piston casting mold of claim 1, wherein: the middle part of the top end of the upper die (3) is fixedly provided with a pouring block (4), and the middle part of the top end of the pouring block (4) is provided with a pouring hole (5).
3. The aluminum alloy piston casting mold of claim 2, wherein: and heat dissipation pore passages (6) are fixedly arranged on two sides of the top end of the pouring block (4), and the heat dissipation pore passages (6) are positioned at the top end of the upper die (3).
4. The aluminum alloy piston casting mold of claim 1, wherein: go up the solid lagging (7) of installing in the middle part of mould (3) both sides, the equal fixed mounting in both sides on last mould base (1) top has electronic flexible post (8), two the flexible end and lagging (7) fixed connection of electronic flexible post (8), and two electronic flexible post (8) and external power supply electric connection.
5. The aluminum alloy piston casting mold of claim 1, wherein: go up mould base (1), bed die (2) and last mould (3) and have the refined steel material and make, just the top of bed die (2) and the bottom of last mould (3) cooperate the contact.
CN201920642849.7U 2019-05-07 2019-05-07 An aluminum alloy piston casting mold Expired - Fee Related CN210080666U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111136218A (en) * 2020-03-24 2020-05-12 南通市荣力达铝业有限公司 A kind of forming mold of aluminum alloy mold
CN111842792A (en) * 2020-07-01 2020-10-30 南京优耐特精密机械制造有限公司 A combined common gate rod multifunctional mold
CN112207254A (en) * 2020-10-14 2021-01-12 常熟市鑫美金属制品厂 Die-casting die for metal products

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111136218A (en) * 2020-03-24 2020-05-12 南通市荣力达铝业有限公司 A kind of forming mold of aluminum alloy mold
CN111842792A (en) * 2020-07-01 2020-10-30 南京优耐特精密机械制造有限公司 A combined common gate rod multifunctional mold
CN112207254A (en) * 2020-10-14 2021-01-12 常熟市鑫美金属制品厂 Die-casting die for metal products

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