CN210080627U

CN210080627U - Precision die forging equipment

Info

Publication number: CN210080627U
Application number: CN201920614089.9U
Authority: CN
Inventors: 陈为峰
Original assignee: Xiamen Senhe Precision Mould Co Ltd
Current assignee: Xiamen Senhe Precision Mould Co Ltd
Priority date: 2019-04-30
Filing date: 2019-04-30
Publication date: 2020-02-18
Anticipated expiration: 2029-04-30

Abstract

The utility model discloses an accurate mould forging equipment relates to accurate mould forging equipment technical field, for solving the problem that current vibration/noise reduction nature is poor and the unable real-time check temperature of staff. The top of workstation is provided with the support, the top of support is provided with the fixed plate, one side of support is provided with wireless communication equipment, the top of fixed plate is provided with the pneumatic cylinder, the below of pneumatic cylinder is provided with the forging and pressing mould, the below of forging and pressing mould is provided with the guide post, and the guide post is provided with threely, the inside of workstation is provided with the recess, the both sides of recess all are provided with horizontal blotter, the top of recess is provided with the lower mould mount pad, the below of lower mould mount pad is provided with buffer gear, the inside of forging and pressing lower mould is provided with the guide way, and is three the inside of guide way is provided with the abrasionproof layer, one side of guide way is provided with temperature sensor, the below of workstation is provided with the support callus.

Description

Precision die forging equipment

Technical Field

The utility model relates to an accurate mould forging equipment technical field specifically is an accurate mould forging equipment.

Background

The precision die forging equipment is a processing method which utilizes forging machinery to apply pressure to a metal blank to enable the metal blank to generate plastic deformation so as to obtain a forging with certain mechanical property, certain shape and certain size, can eliminate the defects of casting-state looseness and the like generated in the smelting process of metal through forging, optimizes the microstructure structure, and simultaneously, as a complete metal streamline is saved, the mechanical property of the forging is generally superior to that of a casting made of the same material, important parts with high load and severe working conditions in related machinery are provided, except for a plate, a section or a welding part which has a simple shape and can be rolled, the forging is mostly adopted, so that the precision die forging equipment is more and more widely used.

Precision mold forging equipment on the market at present, at the in-process that utilizes the mould to carry out the hammer forging, can produce very big vibrations and noise, long-time the use, no matter be to equipment on every side, the operational environment in factory still workman's healthy can all make very big harm, and at the forging in-process, the unable real-time inspection temperature of staff, can't in time handle the condition of high temperature, the quality of forging has been reduced, user's demand can not be satisfied, therefore the market is urgently needed to develop a precision mold forging equipment and helps people to solve current problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a precision mold forging equipment to solve the poor and unable real-time check temperature's of staff problem of vibration/noise reduction nature of the precision mold forging equipment that provides in the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a precise die forging device comprises a workbench, a support is arranged above the workbench, a fixed plate is arranged above the support, wireless communication equipment is arranged on one side of the support, a hydraulic cylinder is arranged above the fixed plate, a forging upper die is arranged below the hydraulic cylinder, three guide posts are arranged below the forging upper die, a groove is formed in the workbench, transverse buffer pads are arranged on two sides of the groove, a lower die mounting seat is arranged above the groove, a buffer mechanism is arranged below the lower die mounting seat and provided with a plurality of buffer mechanisms, a connecting rod is arranged between the transverse buffer pads and the lower die mounting seat, each buffer mechanism comprises a limiting rod, a buffer spring and a buffer cavity, the limiting rod is positioned above the buffer spring, a lower forging die is arranged above the lower die mounting seat, the inside of forging and pressing lower mould is provided with the guide way, and the guide way is provided with threely, and is three the inside of guide way is provided with the abrasionproof layer, one side of guide way is provided with temperature sensor, the below of workstation is provided with the support callus on the sole.

Preferably, one end of the hydraulic cylinder penetrates through the fixing plate and extends into the forging upper die, and the hydraulic cylinder is fixedly connected with the forging upper die.

Preferably, the temperature sensor is electrically connected with the wireless communication device.

Preferably, the limiting rod is fixedly connected with the lower die mounting seat and the buffer spring, and the buffer spring is connected with the lower die mounting seat in a welded mode.

Preferably, the anti-abrasion layer is bonded with the guide groove, and the connecting rod is fixedly connected with the transverse cushion pad and the lower die mounting seat.

Preferably, workstation and support callus on the sole welded connection, workstation and support welded connection, and the support is provided with two.

Compared with the prior art, the beneficial effects of the utility model are that:

1. this precision mold forging equipment is through setting up buffer gear and horizontal blotter, owing to added a plurality of buffer gear's design, is showing and has reduced the precision mold forging in-process, the vibrations and the noise of production, at the in-process that uses, horizontal blotter also can play better horizontal cushioning effect to equipment, prolongs the life of equipment, has solved the poor problem of the vibration/noise reduction nature of traditional precision mold forging equipment.

2. This precision mould forging equipment is through setting up temperature sensor and wireless communication equipment, and temperature sensor carries out real-time supervision to the temperature, and during the forging, the quality of forging can't be guaranteed, has just so solved the unable real-time inspection temperature of traditional precision mould forging equipment staff, can't in time handle the condition of high temperature, has reduced the problem of the quality of forging.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a partial enlarged view of area A of the present invention;

fig. 3 is the structure diagram of the lower die for forging and pressing of the utility model.

In the figure: 1. a work table; 2. a support; 3. supporting the foot pad; 4. a hydraulic cylinder; 5. a wireless communication device; 6. a fixing plate; 7. forging and pressing the upper die; 8. a buffer chamber; 9. a guide post; 10. a lateral cushion; 11. a connecting rod; 12. a buffer mechanism; 13. a groove; 14. a lower die mounting seat; 15. forging and pressing the lower die; 16. a limiting rod; 17. a buffer spring; 18. a temperature sensor; 19. an anti-wear layer; 20. a guide groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-3, the present invention provides an embodiment: a precision die forging device comprises a workbench 1, a bracket 2 is arranged above the workbench 1, a fixed plate 6 is arranged above the bracket 2, a wireless communication device 5 is arranged on one side of the bracket 2, the wireless communication device 5 is of a market universal type, a hydraulic cylinder 4 is arranged above the fixed plate 6, a forging upper die 7 is arranged below the hydraulic cylinder 4, guide posts 9 are arranged below the forging upper die 7, three guide posts 9 are arranged, a groove 13 is arranged inside the workbench 1, transverse cushion pads 10 are arranged on two sides of the groove 13, transverse rigid collision of the device on the surface of the workbench 1 is reduced, a lower die mounting seat 14 is arranged above the groove 13, a buffer mechanism 12 is arranged below the lower die mounting seat 14, a plurality of buffer mechanisms 12 are arranged, and a connecting rod 11 is arranged between the transverse cushion pads 10 and the lower die mounting seat 14, the buffer mechanism 12 comprises a limiting rod 16, a buffer spring 17 and a buffer cavity 8, vibration and noise are reduced, shock absorption and noise reduction in the precision die forging process are obviously improved, the limiting rod 16 is located above the buffer spring 17, a forging lower die 15 is arranged above a lower die mounting seat 14, guide grooves 20 are formed in the forging lower die 15, the number of the guide grooves 20 is three, an anti-abrasion layer 19 is arranged in each guide groove 20, a temperature sensor 18 is arranged on one side of each guide groove 20, the temperature sensor 18 adopts a temperature sensor 18 with the model of SL-603C, the phenomenon that the temperature sensor is easily adhered to a forging piece due to overhigh temperature is prevented, the difficulty in demoulding is avoided after the precision die forging is completed, workers are prompted to check the temperature, the workers can check the temperature in real time and timely handle the overhigh temperature, and therefore the quality of a forged piece is not reduced, a supporting foot pad 3 is arranged below the workbench 1.

Further, the one end of pneumatic cylinder 4 runs through fixed plate 6, and extends to the inside of mould 7 in the forging and pressing, and mould 7 fixed connection is gone up with the forging and pressing to pneumatic cylinder 4 for work is more high-efficient, stable.

Further, the temperature sensor 18 is electrically connected with the wireless communication device 5, and signal transmission between structures is more efficient.

Further, gag lever post 16 and the equal fixed connection of lower mould mount pad 14 and buffer spring 17, buffer spring 17 and lower mould mount pad 14 welded connection have fine shock attenuation effect.

Furthermore, the anti-abrasion layer 19 is bonded with the guide groove 20, and the connecting rod 11 is fixedly connected with the transverse cushion pad 10 and the lower die mounting seat 14, so that the connection relationship between the structures is more reasonable and stable.

Further, workstation 1 and 3 welded connection of support callus on the sole, workstation 1 and 2 welded connection of support, and support 2 are provided with two for the relation of connection between the structure is safer, reliable.

The working principle is as follows: when the forging die is used, a workpiece is placed on the forging lower die 15, a worker starts the hydraulic cylinder 4, oil enters the hydraulic cylinder 4 through an oil pipe connected with an oil pump to drive the hydraulic cylinder 4 to work, the hydraulic cylinder 4 pushes the forging upper die 7 to move downwards to enable the structure to be more reasonable, the guide posts 9 enter the guide grooves 20, the anti-abrasion layers 19 in the guide grooves 20 prevent damage caused by collision, at the moment, the buffer mechanism 12 starts to function, the buffer cavity 8 is a cavity with an opening at the top, the limiting rod 16 extends into the buffer cavity 8 from the opening of the buffer cavity 8, the limiting rod 16 plays a limiting role on the buffer cavity 8, the height of the limiting rod 16 is larger than that of the buffer cavity 8, the lower forging die 15 can do vertical reciprocating motion under the action of the buffer spring 17 in the forging work process of the buffer mechanism 12, and rigid collision among all parts can be avoided by the buffer mechanism 12, just so can reduce vibrations and noise, showing the vibration/noise reduction nature that has improved the precision die forging in-process, horizontal blotter 10 also can reduce the horizontal rigidity collision on 1 surperficial of workstation, in the forging process, temperature sensor 18 carries out real-time supervision to the temperature, temperature sensor 18 gives wireless communication equipment 5 with signal transmission, wireless communication equipment 5 is through utilizing the electromagnetic wave with temperature data transmission for the computer, the suggestion staff inspects the temperature, the staff can real-time inspection temperature, in time handle the condition of high temperature, thereby the quality of forging the piece can not be reduced.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a precision mold forging equipment, includes workstation (1), its characterized in that: the device is characterized in that a support (2) is arranged above the workbench (1), a fixing plate (6) is arranged above the support (2), wireless communication equipment (5) is arranged on one side of the support (2), hydraulic cylinders (4) are arranged above the fixing plate (6), upper forging dies (7) are arranged below the hydraulic cylinders (4), guide posts (9) are arranged below the upper forging dies (7), three guide posts (9) are arranged, a groove (13) is formed in the workbench (1), transverse cushion pads (10) are arranged on two sides of the groove (13), a lower die mounting seat (14) is arranged above the groove (13), a buffer mechanism (12) is arranged below the lower die mounting seat (14), a plurality of buffer mechanisms (12) are arranged, and a connecting rod (11) is arranged between the transverse cushion pads (10) and the lower die mounting seat (14), buffer gear (12) include gag lever post (16), buffer spring (17) and cushion chamber (8), gag lever post (16) are located buffer spring (17)'s top, the top of lower mould mount pad (14) is provided with forging and pressing lower mould (15), the inside of forging and pressing lower mould (15) is provided with guide way (20), and guide way (20) are provided with threely, three the inside of guide way (20) is provided with abrasionproof layer (19), one side of guide way (20) is provided with temperature sensor (18), the below of workstation (1) is provided with support callus on the sole (3).

2. The precision die forging apparatus according to claim 1, wherein: one end of the hydraulic cylinder (4) penetrates through the fixing plate (6) and extends into the inner part of the forging and pressing upper die (7), and the hydraulic cylinder (4) is fixedly connected with the forging and pressing upper die (7).

3. The precision die forging apparatus according to claim 1, wherein: the temperature sensor (18) is electrically connected with the wireless communication equipment (5).

4. The precision die forging apparatus according to claim 1, wherein: the limiting rod (16) is fixedly connected with the lower die mounting seat (14) and the buffer spring (17), and the buffer spring (17) is connected with the lower die mounting seat (14) in a welded mode.

5. The precision die forging apparatus according to claim 1, wherein: the anti-abrasion layer (19) is bonded with the guide groove (20), and the connecting rod (11) is fixedly connected with the transverse cushion pad (10) and the lower die mounting seat (14).

6. The precision die forging apparatus according to claim 1, wherein: workstation (1) and support callus on the sole (3) welded connection, workstation (1) and support (2) welded connection, and support (2) are provided with two.