CN210080021U - Dewatered sludge vibrating, crushing, sieving, crushing and sorting device - Google Patents

Dewatered sludge vibrating, crushing, sieving, crushing and sorting device Download PDF

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Publication number
CN210080021U
CN210080021U CN201920535417.6U CN201920535417U CN210080021U CN 210080021 U CN210080021 U CN 210080021U CN 201920535417 U CN201920535417 U CN 201920535417U CN 210080021 U CN210080021 U CN 210080021U
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China
Prior art keywords
vibrating screen
vibrating
crushing
screen
materials
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CN201920535417.6U
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Chinese (zh)
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程玉全
程永科
王林生
王全虎
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Shaanxi Huangcheng Yuquan Machinery Manufacturing (group) Co Ltd
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Shaanxi Huangcheng Yuquan Machinery Manufacturing (group) Co Ltd
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Priority to CN201920535417.6U priority Critical patent/CN210080021U/en
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Abstract

The device comprises a frame body, a power system, a material collecting bin, a fine crusher and a vibrating screen, wherein the vibrating screen is obliquely and suspendedly installed to the lower right and used for vibrating, crushing, filtering and sorting large materials; a conveyor is arranged above the left side of the vibrating screen; a plurality of uniform baffles which incline downwards in the transverse direction and are increased in length are arranged on the upper end surface of the screen on the lower bottom surface of the vibrating screen, and a residue outlet is formed in the vertical side wall at the lowest position of the slope surface of the vibrating screen in a butt joint mode with the baffle at the lowest position; feeding materials to a feeding port at the upper end of the fine crusher below the lowest part of the slope surface of the screen; and the lower hopper at the bottom of the fine crusher avoids the power system to obliquely feed materials towards the outside of the right lower part of the frame body. The utility model discloses compact structure, area are little, vibrate from top to bottom and the left and right sides rocking preliminary treatment through the shale shaker, through retrenching, low-cost structure, have solved the dewatering sludge raw materials and have shaken earlier and sieve the filtration, sort out the difficult problem of metal according to the proportion difference simultaneously to comminuted handles, it is multiple functional, degree of automation is high.

Description

Dewatered sludge vibrating, crushing, sieving, crushing and sorting device
Technical Field
The utility model particularly relates to a dehydration mud vibrates fragmentation and sieves crushing sorting unit.
Background
With the increasing of the national support for the comprehensive utilization of resources, the digestion, disposal and utilization of sludge become important ways for protecting the environment, developing the circular economy and promoting the ecological civilization construction. Municipal sludge, industrial sludge, precipitated sludge from sewage treatment plants, drilling sludge and the like are one of the main pollution sources of the environment. With the acceleration of the construction of sewage treatment plants in China, the annual production of various sludge is huge. The development of environment-friendly brick making raw materials for sludge dehydration treatment has wide prospect. However, the components contained in the sludge are very complicated and are mainly composed of organic debris, bacterial cells, inorganic particles, colloids, and the like, in terms of shape. The sludge impurities are mostly in the form of pieces and flocs after dehydration treatment. Therefore, how to specifically select and separate the bulk metals contained in the flake-shaped dehydrated sludge and the flocculent dehydrated sludge with low water content, effectively process and crush the flake-shaped dehydrated sludge and the flocculent dehydrated sludge into powder for stacking and aging, and finally use the powder as a brick making raw material plays an important role in reducing environmental pollution, promoting comprehensive utilization of resources and protecting ecology. In the prior art, professional equipment for professional crushing and sorting treatment of metal-containing dewatered sludge with low water content is lacked, even if metal magnetic separation or winnowing equipment is provided, the equipment has the advantages of large occupied area, loose structure and high cost, and is not suitable for professional filtering, shattering, crushing and sorting treatment of the dewatered sludge with low water content and easy looseness before aging, the pretreatment before stacking and aging is carried out on the dewatered sludge by using the conventional equipment, the fund consumption is large, the labor consumption is large, the structure is dispersed, and the automation degree of continuous operation is not high, so the following technical scheme is provided.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem: the utility model provides a dehydrated sludge vibrates fragmentation and sieves crushing sorting unit, through more compact structure, more economic cost, solve the dehydrated sludge raw materials and shake earlier sieve, shake garrulous simultaneous filtration, simultaneously can select the metal according to the different sorting of proportion, and carry out shredding's automation equipment design technical problem to the dehydrated sludge material, the major proportion material that not only does benefit to containing metal from the residue export separation, but also can send most shake garrulous but unfiltered material into the fine crusher fine crushing processing, so that add the used brickmaking raw materials of deposit for the ideal after water ageing.
The utility model adopts the technical proposal that: the dewatered sludge vibrating, crushing, sieving, crushing and sorting device has a frame body and is characterized in that: the bottom of the frame body is provided with a power system, the left side of the middle part of the frame body is provided with a material receiving bin with a large upper hopper structure and a small lower hopper structure, and the right side of the middle part of the frame body is provided with a fine crusher; a vibrating screen is arranged above the material receiving bin, and the vibrating screen with a dustpan-type structure is obliquely arranged on the top of the frame body towards the lower right and suspended to vibrate, crush, filter and screen large blocks of dried and dehydrated sludge materials; a conveyor is arranged above the high position on the left side of the vibrating screen and is used for containing materials conveyed from low to high by the conveyor; the lower bottom surface of the vibrating screen is provided with a screen mesh, the upper end surface of the screen mesh is fixedly provided with a plurality of uniform baffles which incline downwards in the transverse direction and increase in length, and a residue outlet is formed in the vertical side wall which is positioned at the lowest position of the slope surface of the vibrating screen and is in butt joint with the baffle at the lowest position; feeding materials to a feeding port at the upper end of the fine crusher below the lowest part of the slope surface of the screen; and the lower hopper at the bottom of the fine crusher avoids the power system to obliquely feed materials towards the outside of the right lower part of the frame body.
It should be noted that: the lump materials are vibrated and crushed through a vibrating screen, filtered and dropped into a receiving bin below the vibrating screen, and discharged from a feed opening at the bottom of the receiving bin; the other part of the materials are vibrated along with the vibrating screen, and because the specific gravity of the materials containing metal and the materials containing no metal are different, the materials with large specific gravity and containing metal impurities are discharged from a residue outlet butted with the baffle; and the other part of the materials with lighter specific gravity than the metal enter a fine crusher for fine crushing treatment. In the vibrating process of the vibrating screen, large materials can be vibrated and broken, metal in the large materials is peeled off while the large materials are vibrated and broken, and the metal with the reduced volume after being peeled off is blocked by the baffle at the bottommost part, so that the metal has higher specific gravity and is discharged from a residue outlet butted with the baffle after being blocked by the baffle.
The power system is provided with a double-output-shaft speed reducer connected with the power source output shaft; the first power output of the double-output-shaft speed reducer drives the vibrating mechanism of the vibrating screen to operate through belt transmission, and the second power output of the double-output-shaft speed reducer drives the fine crusher rotor of the fine crusher to operate through belt transmission.
Thus, the utility model discloses a rotor operation of vibration mechanism operation that one set of driving system both had driven the shale shaker and driven the fine crusher, than magnetic separation equipment, not only economical and practical installs overall structure compact moreover, the factory building in especially adapted little place space uses.
Specifically, the method comprises the following steps: the utility model discloses the power supply of shale shaker vibration mechanism, the power supply of fine crusher is located the installation of support body 1 bottommost right side, and the sharing one set of driving system can, this department driving system can be for the motor and with the speed reducer of motor output shaft; it can also be a diesel engine and a reduction box connected with the power output shaft of the diesel engine. The power of the motor or the diesel engine is determined according to the power of the fine crusher and the design of parameters of the vibrating screen.
The vibrating screen vibrates up and down and shakes left and right through the vibrating mechanism; the vibrating mechanism is provided with a rocker arm wheel which is rotatably arranged on the frame body, and the vertical plane of the rocker arm wheel body is perpendicular to the outer part of the vertical outer side wall of the vibrating screen sieve plate and is rotatably arranged; the eccentric part of the rocker wheel body is vertically and fixedly connected with one end of a rocker component of an L-shaped hinge structure, and the free end of the other end of the rocker component is provided with a T-shaped sliding block; the horizontal part of the T-shaped sliding block is in sliding fit with the O-shaped sliding groove; both ends coaxial arrangement limit stop about the T shape slider horizontal part, O shape spout pass through fixed plate fixed mounting at the vertical outside plate body middle part position of shale shaker.
The vibrating screen can shake up and down and also shake left and right through a vibrating mechanism consisting of a rocker arm wheel, a rocker arm assembly, a T-shaped sliding block and an O-shaped sliding chute; the action of shaking about the shale shaker can tentatively shake garrulous processing into the fritter so that sieve with bold or the massive dewatered sludge material of piece, and the action of rocking about the shale shaker makes things convenient for the material to fall into the fine crusher of below along the domatic gliding of shale shaker, and on the other hand also makes things convenient for the tiny particle to be sieved by the garrulous material of shaking and falls into the receipts feed bin of below.
In any of the above technical solutions, the suspension device of the vibrating screen is suspended and installed on the upper part of the frame body in a four-point suspension manner; the suspension device is provided with a belt body, the two ends of the belt body are respectively provided with a metal mounting plate, and the metal mounting plates are fixedly connected with the inner side wall of the frame body and the outer side wall of the vibrating screen through fastening components. The vibrating screen is installed in a four-point suspension mode, and is beneficial to realizing up-and-down vibration and left-and-right shaking actions in cooperation with the vibrating mechanism.
The vibrating mechanism of the vibrating screen is provided with a hard tooth surface speed reducer which changes the transmission direction and increases the torque; the power input end of the hard tooth surface speed reducer is connected with a power system through belt transmission; the power output end of the hard tooth surface speed reducer 14 is connected with a driven belt wheel coaxially arranged with the rocker wheel in the vibrating mechanism of the vibrating screen through belt transmission.
The utility model has the advantages compared with the prior art:
1. the utility model has compact structure, small occupied area, economy and practicability;
2. the utility model integrates the incoming material conveying, shattering, sieving, collecting, sorting, residue discharging, crushing and refining; the vibrating screen can vibrate up and down and shake left and right; the bulk material can be shattered into smaller, lightweight dry particles to expose the stripped metal; exposing the stripped large-specific-gravity metal materials, wherein the metal materials are lighter in weight and heavier in dried sludge material ratio, so that the metal materials are always close to and sink at the bottom, and the rising height of most of the metal materials is ensured to be smaller than the vertical height of the baffle; thus, only the light dry sludge raw material passes over the baffle 52 and continuously slides downwards in the processes of up-down oscillation and left-right swinging of the vibrating screen; so that the metal slag waste can be discharged from the slag outlet 53 along the lowest laterally longest baffle plate 52; most of the light small-particle dry materials which are not filtered by the screen 51 but are shattered are finally slipped into the fine crusher 4 below after passing through the baffle 52 at the lowest position for crushing treatment, so the device has high automation degree and excellent crushing effect, has the screening capacity of large metal blocks and saves manpower;
3. the vibrating mechanism of the vibrating screen of the utility model has simple structure; the vibrating screen can be driven to vibrate up and down and shake left and right, so that the vibrating screen is beneficial to crushing large loose and dry materials into small blocks; the metal in the metal strip is also favorably exposed and stripped; the automatic screening and discharging of the metal residues are facilitated; the automatic fine crushing treatment of the large dewatered sludge raw material is facilitated;
4. the utility model discloses baffle 52 that a plurality of gradients of screen cloth increase progressively, on the one hand can prolong the material when the dwell of shale shaker, and favourable material slowly falls, and the garrulous processing of vibrations is shaken to favourable multitime, and on the other hand to the metallic impurity of big proportion, vibrates about in coordination with the vibration mechanism and shakes the action with controlling, can be unified from domatic lower baffle 52 through the dregs export discharge with metallic impurity.
5. The utility model can obtain the brick making raw material with uniform and reliable quality, fine particle size and more ideal particle size; has positive effects on little environmental pollution, promotion of comprehensive utilization of resources, protection of ecology, development of circular economy and promotion of ecological civilization construction;
6. the utility model discloses a vibrate mode that rocks about from top to bottom and pick wherein metallic impurity in coordination with baffle combined action, other modes such as magnetic separation selection by winnowing are economical, practical, and the effect is good.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic view of a partial three-dimensional structure of a shaker rocker wheel mounted relative to a shaker;
FIG. 3 is a schematic view of a hoisting structure of a vibrating screen;
FIG. 4 is a schematic perspective view of a rocker assembly with an L-shaped hinge structure vertically and fixedly connected to an eccentric portion of a rocker wheel body;
FIG. 5 is a schematic view of a T-shaped slider mounting structure of the rocker assembly;
FIG. 6 is a schematic diagram of a structure of a rocker arm wheel mounted on a bracket;
fig. 7 is an enlarged detail perspective view of section a of fig. 1.
Detailed Description
Specific embodiments of the present invention will be described below with reference to fig. 1 to 7.
The following examples are provided to facilitate a better understanding of the present invention, but are not intended to limit the present invention. The experimental procedures in the following examples are conventional unless otherwise specified. The test materials used in the following examples are commercially available unless otherwise specified. The control circuit and the oil supply line in the following embodiments are implemented in a conventional control manner and a conventional oil supply line connection manner, unless otherwise specified.
In the present invention, without the contrary explanation, it is understood that: the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are merely for convenience in describing and simplifying the present invention, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be understood that the terms "mounted," "connected," "disposed," and "provided" are to be construed broadly unless otherwise specifically stated or limited. Including, for example, a fixed connection, a removable connection, or a one-piece construction. Connection modes of pure mechanical structures are also included; such as directly or indirectly through other intermediate members. The specific meaning of the above terms in the present invention can be understood in specific cases by those skilled in the art.
Dewatered sludge vibrates, smashes, sieves crushing sorting unit has support body 1, and 1 bottom installation driving system 2 of support body need explain be: it is here indicated that the power system 2 comprises a diesel engine or an electric motor. When the diesel engine is driven, the device comprises a reduction gearbox connected with a power output shaft of the diesel engine; when the power system 2 is a motor under the condition of satisfying the power, the power system comprises a speed reducer connected with a power output shaft of the motor.
The left side of the middle part of the frame body 1 is provided with a receiving bin 3 with a large-upper-part and small-lower-part funnel type structure, and the receiving bin 3 with the funnel type structure is beneficial to receiving small-particle-size materials falling from the upper screen 51; the material discharged by the collecting bin 3 is favorably and intensively closed and discharged. The shell material of the funnel type structure is the receiving bin 3 which is made of metal plates in a sealing welding mode and is of a square funnel type structure in a overlooking mode, and therefore welding and fixing of the receiving bin 3 on the middle layer of the frame body 1 are facilitated.
For the compact design of the beneficial structure: a fine crusher 4 is arranged on the right side of the middle part of the frame body 1, and the fine crusher 4 is used for performing fine crushing treatment on materials; the vibrating screen 5 is arranged above the material collecting bin 3, and the vibrating screen 5 with a dustpan type structure is obliquely arranged at the top of the frame body 1 towards the lower right to vibrate, crush, filter and screen large blocks of dried and dehydrated sludge materials.
It should be noted that the term "shake" as used herein includes both "shake" and "shake". The specific actions of the vibrating mechanism of the vibrating screen 5 include two actions of "shaking up and down" and "shaking left and right".
A conveyor 6 is arranged above the high position at the left side of the vibrating screen 5 and is used for containing materials conveyed from low to high by the conveyor 6. Note that the conveyor 6 here is a belt conveyor having a steep slope. The device is mainly used for transferring and conveying the materials (dried and dehydrated sludge) at the lower part of the bracket 1 to the upper part of the left side elevation point of the vibrating screen 5 (shown in figure 1) at the higher part of the bracket 1.
As another most critical innovation of the present invention: the lower bottom surface of the vibrating screen 5 is provided with a screen 51 which is in butt joint with a baffle 52 at the lowest position to stop the material and form a residue outlet 53 on the vertical side wall at the lowest position of the slope surface of the vibrating screen 5. It should be noted that: the screen mesh is used for filtering and screening the shattered materials in cooperation with the ' shaking ' (up-and-down shaking ' and ' left-and-right shaking ') action of the vibrating screen 5. The upper end surface of the screen 51 is fixedly provided with a plurality of baffles 52 (shown in figure 2) which are uniformly inclined downwards in the transverse direction and have gradually increased lengths. The baffle plate 52 is a vertically arranged metal plate, and the bottom end of the metal plate can be fixedly connected with the screen 51 into a whole by welding; baffle 52 is as shown in fig. 2, from last to horizontal length ladder when increasing progressively, still unify towards one side slope, specifically unify towards the slope (as in fig. 2) that is equipped with slag outlet 53, so that the major gravity metal material is blocked by baffle 52 and prevents the metal to cross the time, constantly downwards the landing and is blocked by baffle 52 and connects greatly, until the landing to the domatic lowest department of screen cloth 51 horizontal longest and with the lowest department of baffle 52 of slag outlet 53 butt joint, and from domatic lowest department baffle 52 left side vertical side wall with slag outlet 53 sealed weld even butt joint slag outlet 53 department to the equipment material of giving first place to the surplus slag metal of discharging outward. And finishing the sorting of most metals. Meanwhile, the baffle plates 52 with the gradually increased transverse lengths have a slow descending effect on the materials so as to prolong the retention time of the materials on the vibrating screen 5, so that the materials are vibrated for multiple times and shattered for multiple times, and the exposed metals are fully stripped. Moreover, the baffle plates 52 with the gradually increased transverse length have the vertical height which can effectively block the metal materials with large specific gravity and easy sinking, so that the metal materials can be discharged from the residue outlet 53; on the other hand, the dewatered sludge material with lighter specific gravity can cross the baffle plate 52 to slide continuously downwards along the slope once shaking up and down and left and right along with the vibrating screen, and finally falls into the fine crusher below.
In addition, the lower part of the lowest part of the slope surface of the screen 51 is used for feeding materials to a feeding port at the upper end of the fine crusher 4. The fine crusher 4 is used for finely crushing the unfiltered dewatered sludge and extremely small amount of metal materials which have light specific gravity and are easy to lift. The discharging hopper 41 at the bottom of the fine crusher 4 avoids the power system 2 and discharges materials obliquely towards the outside of the lower right of the frame body 1. The lower hopper 41 is welded with metal plates to form a material guiding structure, and as shown in fig. 1, discharges the finely-divided materials toward the outside of the right side of the frame body 1.
The working principle of the utility model is as follows: the lump materials are shattered by the vibrating screen 5, and meanwhile, the materials with the diameter smaller than the mesh diameter of the screen 51 fall into the receiving bin 3 below, and are discharged from the feed opening 31 with the small diameter at the bottom of the receiving bin 3; the other part of the materials are in vibration action combined with the up-down and left-right shaking of the vibrating screen, the specific gravity of the materials containing metal and metals is different, the materials with large specific gravity containing metal impurities (such as floccule wrapping) are always sunk to the bottom and are not easy to cross the baffle plate, the materials are blocked by the baffle plate 52, and finally the materials are discharged from a residue outlet 53 which is in butt joint with the baffle plate 52 at the lowest position. The other part of the dewatered sludge particles or the small pieces of crushed materials with the specific gravity lower than that of the metal are lifted to a higher height, so the dewatered sludge particles or the small pieces of crushed materials can pass through the baffle 52 more easily and continuously slide down along the slope surface until the dewatered sludge particles or the small pieces of crushed materials enter the fine crusher 4 with an upper opening at the lower part for fine crushing treatment. In the process, the vibrating screen 5 vibrates up and down, left and right, so that the large materials can be vibrated and crushed, metal in the large materials is stripped while the large materials are vibrated and crushed, and the materials can be more fully vibrated and crushed for multiple times along with the slow descending action of the baffle plate 52 on the materials; the metal sorting and picking-up are more facilitated. The material filtered by the screen 51 enters a material receiving bin to be collected and discharged; and (4) feeding the unfiltered material into a fine crusher for fine crushing and crushing treatment and blanking. The discharged materials can be respectively butted with a conveyor, and transferred to an aging chamber through the conveyor for aging and stacking.
In the above embodiment: the power system 2 is provided with a double-output-shaft speed reducer 22 connected with the output shaft of the power source 21; the first power output of the double output shaft speed reducer 22 drives the vibrating mechanism of the vibrating screen 5 to operate through belt transmission, and the second power output of the double output shaft speed reducer 22 drives the fine crusher rotor of the fine crusher 4 to operate through belt transmission.
It can be seen that, a set of power system 2 is adopted to drive the vibrating mechanism of the vibrating screen 5 and the fine crusher rotor of the fine crusher 4 to operate through transmission mechanisms such as belt transmission and the like, and the set of power system 2 can be directly installed on the right side of the bottom of the frame body 1 and below the fine crusher 4, so that the device is compact in overall structure and is very suitable for being used in small-site space plants. In this case, the power system 2 preferably includes a motor and a speed reducer connected to a power output shaft of the motor; the speed reducer is a double-output-shaft speed reducer so as to drive the vibration mechanism to operate and drive the fine crusher to operate. In addition, when more power is needed, the electric motor can be replaced by a diesel engine, and the speed reducer can be replaced by a gearbox with double output shafts. The power of the motor or the diesel engine is determined according to the power of the fine crusher and the design of parameters of the vibrating screen.
Furthermore, (see fig. 1) the oscillating mechanism has a rocker wheel 7 which is rotatably mounted to the frame 1. The rocker wheel 7 is a disk wheel of a revolving structure. The vertical plane of the wheel body of the rocker arm wheel 7 is perpendicular to the outer part of the vertical outer side wall of the screen plate of the vibrating screen 5 in a rotating way (as shown in figure 1). To ensure reliable mounting of the rocker arm wheel 7: specifically, the method comprises the following steps: in order to realize the functions of left-right shaking and up-down shaking, firstly: the rocker arm wheel 7 is rotatably supported and arranged on the left bracket 101 and the right bracket 101 through the rotating shaft 72 (figure 1); a driven belt wheel 73 is coaxially and synchronously installed with the rocker arm wheel 7 on the rotating shaft 72 in a rotating mode, the driven belt wheel 73 is connected with a driving belt wheel 75 below through a transmission belt 74, and the driving belt wheel 75 is fixedly installed on a power output shaft of the hard tooth surface speed reducer 14; the driving belt wheel 75, the driven belt wheel 73 and the rocker wheel 7 are driven to rotate by the hard tooth surface speed reducer 14. An input shaft belt wheel 76 is fixedly arranged on a power input shaft of the hard tooth surface speed reducer 14, and the input shaft belt wheel 76 is connected with a driving belt wheel fixedly arranged on one output shaft of the double-output shaft speed reducer 22 of the power system 2 through a belt; the power input shaft of the dual output shaft reducer 22 is connected with the power output shaft of the power source 21 (referred to herein as a drive motor). A power source 21 such as a driving motor drives a double-output-shaft speed reducer 22 to rotate; the double-output-shaft reducer 22 drives the power output shaft of the hard tooth surface reducer 14 to rotate at a lower speed; thereby driving the rocker arm wheel 7 to rotate at a lower speed; in contrast, the double-output-shaft speed reducer 22 drives the belt wheel of the fine crusher outside the rotor of the fine crusher 4 to rotate at a higher speed through belt transmission, and the dewatered sludge is very easy to finely crush and is also very easy to shatter due to vibration because the moisture content of the dewatered sludge is low. The fine crushing effect of the fine crusher 4 after being decelerated should not be questioned, and the fine crushing treatment of the dewatered sludge is not affected even if the rotating speed is low.
In order to cooperate with the rocker arm wheel 7 to realize the side-to-side shaking and up-and-down shaking actions of the vibrating screen 5. One end of a rocker assembly 8 (shown in figure 4) of the L-shaped hinge structure is vertically and fixedly connected with the eccentric part of the wheel body of the rocker wheel 7, and a T-shaped sliding block 81 (shown in figure 6) is arranged at the free end of the other end of the rocker assembly 8; the horizontal part of the T-shaped sliding block 81 is in sliding fit with the O-shaped sliding groove 9 (as shown in figure 5); the left end and the right end of the horizontal part of the T-shaped sliding block 81 are coaxially provided with limit stoppers 82 (shown in figure 5) for preventing the T-shaped sliding block 81 from separating from the O-shaped sliding chute 9, and the O-shaped sliding chute 9 is fixedly arranged at the middle position of the vertical outer side plate body of the vibrating screen 5 (shown in figure 1) through a fixing plate 10.
It should be noted that: the rocker assembly 8 consists of a stop lever 801, a rocker 802 and a T-shaped sliding block 81 (as shown in figures 4 and 5); a stop lever 801 (as shown in fig. 4) which is perpendicular to the disc body of the rocker wheel 7 and is fixedly arranged at the eccentric position of the disc body of the rocker wheel 7, the stop lever 801 and the disc body of the rocker wheel 7 can be fixedly connected into a whole by welding, and a stopper 8022 (as shown in fig. 4) for preventing the slip of the collar 8021 when the collar of the rocker 802 is sleeved on the lever shaft and can slide and move properly left and right is arranged at the outer side shaft end of the stop lever 801. The lever body sleeved on the stop lever 801 and the stop lever 801 form a 90-degree hinged structure, a rocker 802 is arranged, and a T-shaped sliding block 81 (shown in fig. 5) is arranged at the other end, namely the free end, of the rocker 802. The T-shaped sliding block 81 is in sliding fit with the O-shaped sliding groove 9 which is of a ring body structure. Specifically, the sliding adaptation principle is as follows: the horizontal part of the T-shaped sliding block 81 is inserted into the ring body annular cavity of the two coaxially arranged O-shaped sliding grooves 9 like a bolt as shown in FIG. 5, and is in clearance fit with the annular cavity to slide and adapt, so that the vibrating screen has enough displacement swinging clearance when vibrating up and down and shaking left and right. Through the vibrating mechanism consisting of the rocker arm wheel 7, the rocker assembly 8, the T-shaped sliding block 81 and the O-shaped sliding groove 9, the vibrating screen 5 can vibrate up and down and can rock left and right.
Moreover, when vibrating action about 5, can tentatively shake garrulous processing into the fritter so that sieve with bold or the massive dehydration mud material of piece, when vibrating 5's roll action, make things convenient for the material to fall into the fine crusher of below along the domatic gliding of shale shaker, on the other hand also makes things convenient for the material of tiny particle to be sieved by the garrulous material of shake to fall into the receipts feed bin 3 of below. The vibrating screen 5 has the functions of crushing, filtering and screening under the combined action of the stop block 52 and the residue outlet 53.
In the embodiment of any one of the above technical solutions, the suspension device of the vibrating screen 5 is suspended and installed on the upper portion of the frame body 1 in a four-point suspension manner (as shown in fig. 3); the suspension device is provided with a belt body 11, and the belt body 11 comprises a belt body which is woven by materials such as a fire-fighting rope, a lifesaving rope, a climbing rope and the like and has extremely strong toughness; and further includes a rubber tape body, which is not limited herein.
To achieve the right-inclined suspension mounting of the dustpan-like vibrating screen 5 by the belt body 11: the two ends of the belt body 11 are respectively provided with a metal mounting plate 12, the metal mounting plates 12 are fixedly connected with the belt body 11 in a clamping and riveting manner, and the upper end and the lower end of the belt body 11 are respectively provided with the metal mounting plates 12. The metal mounting plate 12 is fixedly connected with the inner side wall of the frame body 1 and the outer side wall of the vibrating screen 5 through fastening components 13 respectively. The vibrating screen 5 is installed in a four-point suspension mode, and is beneficial to realizing up-and-down vibration and left-and-right shaking actions in cooperation with a vibrating mechanism.
The vibrating mechanism of the vibrating screen 5 is provided with a hard tooth surface speed reducer 14 for changing the transmission direction and increasing the torque; the power input end of the hard tooth surface speed reducer 14 is connected with the power system 2 through belt transmission; the power output end of the hard tooth surface speed reducer 14 is connected with a driven belt wheel 15 which is coaxially arranged with the rocker wheel 7 in the vibrating mechanism of the vibrating screen 5 through belt transmission. The hardened flank reducer 14 is used for increasing torque on one hand and changing power output from the power system 2 at the bottom of the frame body 1 on the other hand so as to transmit the power of the power system 2 to the upper rocker wheel 7 (as shown in fig. 1).
As can be seen, compared with the prior art, the utility model has compact structure and small occupied area; but also integrates the processes of incoming material conveying, shattering, sieving, collecting, sorting, residue discharging, crushing and refining; the vibrating screen 5 can vibrate up and down and shake left and right; the bulk material can be shattered into smaller, lightweight dry particles to expose the stripped metal; then exposing the stripped metal materials with large specific gravity, wherein the metal materials are lighter than the dried sludge materials and have larger specific gravity, so that the metal materials are always close to and sink at the bottom, and the rising height of most of the metal materials is ensured to be smaller than the longitudinal vertical height of the baffle plate 52; thus, only the light dry sludge material can be lifted and then continuously slide downwards across the baffle 52 in the up-and-down oscillation and left-and-right oscillation processes of the vibrating screen 5. Until falling into a fine crusher 4 below for fine crushing; the metal residue waste with higher specific gravity is always attached to the screen mesh and is not raised, so that the metal residue can be blocked by the baffle 52 and is discharged from the residue outlet 53 along the lowest transverse longest baffle 52; most of the light dry material which is not filtered by the screen 51 but has been shaken up, passes over the lowest baffle 52 and finally falls down into the lower fine crusher 4 for crushing. Therefore, the device has high automation degree, realizes the sorting treatment of the metal before crushing through a simpler structure, has high automation degree, has the screening capacity of large metal blocks, and saves more manpower.
In summary, the vibrating mechanism of the vibrating screen of the utility model has simple structure; the vibrating screen can be driven to vibrate up and down and shake left and right, so that the vibrating screen is beneficial to crushing large loose and dry materials into small blocks; the metal in the metal strip is also favorably exposed and stripped; in particular, in conjunction with the specially configured baffle 52: the automatic screening and discharging of the metal residues are facilitated; is favorable for the automatic fine crushing treatment of the large dewatered sludge raw material. It is to be emphasized that: the baffle 52 that a plurality of gradients of screen cloth 51 increase progressively on the one hand can prolong the material and in the dwell time of shale shaker, and the favourable material slowly falls, and the favourable multiple shock shakes garrulous processing, and on the other hand, to the metallic impurity of big proportion, the up-and-down shock and the action of rocking from side to side of vibration mechanism in coordination can be unified with metallic impurity and discharge through the dregs export 53 from the baffle 52 of domatic lowest.
Therefore, the utility model can obtain the brick making raw material with uniform quality, large amount of metal removal, more reliability, fine and uniform particle size and more ideal brick making; has positive effects on little environmental pollution, promotion of comprehensive utilization of resources, protection of ecology, development of circular economy and promotion of ecological civilization construction. The mode of shaking through shaking from top to bottom is selected metal impurity wherein in coordination with baffle combined action, and other modes such as than magnetic separation selection by winnowing are economical, practical, and the effect is good.
From the above description it can be found that: the utility model has compact structure and small occupied area, and particularly, the pretreatment of up-and-down oscillation and left-and-right shaking of the vibrating screen solves the difficult problems that the dehydrated sludge raw material is firstly oscillated and crushed and the metal is screened out by shaking after the metal is exposed through the most simplified and low-cost structure; the metal is separated according to different specific gravities by filtering with a screen, so that the method is economical and practical, and the separation effect is good and desirable; and the materials which are not fully filtered and crushed are crushed again, so that the functions are complete, the labor is saved, and the automation degree is high.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and not intended to limit the scope of the present invention, so that all equivalent changes made by the contents of the claims of the present invention should be included in the scope of the claims of the present invention.

Claims (5)

1. Dewatered sludge vibrates, smashes, sieves crushing sorting unit has support body (1), its characterized in that: a power system (2) is installed at the bottom of the frame body (1), a material collecting bin (3) with a large-upper-part and small-lower-part funnel type structure is installed on the left side of the middle of the frame body (1), and a fine crusher (4) is installed on the right side of the middle of the frame body (1); a vibrating screen (5) is arranged above the material collecting bin (3), and the vibrating screen (5) with a dustpan type structure is obliquely arranged on the top of the frame body (1) towards the lower right to suspend, vibrate, crush, filter and screen large blocks of dried and dehydrated sludge materials; a conveyor (6) is arranged above the high position at the left side of the vibrating screen (5) and is used for containing materials conveyed from low to high by the conveyor (6); a screen (51) is arranged on the lower bottom surface of the vibrating screen (5), a plurality of uniform baffles (52) which incline downwards in the transverse direction and are increased in length are fixedly arranged on the upper end surface of the screen (51), and a residue outlet (53) is formed in the vertical side wall, located at the lowest position of the slope surface of the vibrating screen (5), in a material blocking butt joint with the baffle (52) at the lowest position; the lower part of the lowest part of the slope surface of the screen (51) is used for feeding materials to a feeding port at the upper end of the fine crusher (4); the discharging hopper (41) at the bottom of the fine crusher (4) avoids the power system (2) and discharges materials obliquely towards the outer part of the lower right of the frame body (1).
2. The device for vibrating, crushing, sieving, crushing and sorting the dewatered sludge according to claim 1, wherein: the power system (2) is provided with a double-output-shaft speed reducer (22) connected with an output shaft of the power source (21); the first power output of the double-output-shaft speed reducer (22) drives the vibrating mechanism of the vibrating screen (5) to operate through belt transmission, and the second power output of the double-output-shaft speed reducer (22) drives the fine crusher rotor of the fine crusher (4) to operate through belt transmission.
3. The device for vibrating, crushing, sieving, crushing and sorting the dewatered sludge according to claim 1, wherein: the vibrating screen (5) vibrates up and down and shakes left and right through the vibrating mechanism; the vibrating mechanism is provided with a rocker arm wheel (7) rotatably mounted on the frame body (1), and a vertical plane where the wheel body of the rocker arm wheel (7) is located is perpendicular to the outer part of the vertical outer side wall of a sieve plate of the vibrating sieve (5) and rotatably mounted; the eccentric part of the wheel body of the rocker arm wheel (7) is vertically and fixedly connected with one end of a rocker assembly (8) with an L-shaped hinge structure, and the free end of the other end of the rocker assembly (8) is provided with a T-shaped sliding block (81); the horizontal part of the T-shaped sliding block (81) is in sliding fit with the O-shaped sliding groove (9); the left end and the right end of the horizontal part of the T-shaped sliding block (81) are coaxially provided with limit stops (82), and the O-shaped sliding chute (9) is fixedly arranged in the middle of the vertical outer side plate body of the vibrating screen (5) through a fixing plate (10).
4. The device for vibrating, crushing, sieving, crushing and sorting the dewatered sludge according to claim 1 or 3, wherein: the suspension device of the vibrating screen (5) is suspended and installed on the upper part of the frame body (1) in a four-point suspension mode; the suspension device is provided with a belt body (11), metal mounting plates (12) are respectively arranged at two ends of the belt body (11), and the metal mounting plates (12) are fixedly connected with the inner side wall of the frame body (1) and the outer side wall of the vibrating screen (5) through fastening assemblies (13).
5. The device for vibrating, crushing, sieving, crushing and sorting the dewatered sludge according to claim 1, wherein: the vibration mechanism of the vibrating screen (5) is provided with a hard tooth surface speed reducer (14) which changes the transmission direction and increases the torque; the power input end of the hard tooth surface speed reducer (14) is connected with the power system (2) through belt transmission; the power output end of the hard tooth surface speed reducer (14) is connected with a driven belt wheel (15) which is arranged in the vibration mechanism of the vibrating screen (5) and is coaxial with the rocker arm wheel (7) through belt transmission.
CN201920535417.6U 2019-04-19 2019-04-19 Dewatered sludge vibrating, crushing, sieving, crushing and sorting device Expired - Fee Related CN210080021U (en)

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Application Number Priority Date Filing Date Title
CN201920535417.6U CN210080021U (en) 2019-04-19 2019-04-19 Dewatered sludge vibrating, crushing, sieving, crushing and sorting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920535417.6U CN210080021U (en) 2019-04-19 2019-04-19 Dewatered sludge vibrating, crushing, sieving, crushing and sorting device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110076081A (en) * 2019-04-19 2019-08-02 陕西皇城玉全机械制造(集团)有限公司 Dewatered sludge shakes fragmentation sieving and crushes sorting unit
GB2605811A (en) * 2021-04-14 2022-10-19 Cde Global Ltd Dewatering screen

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110076081A (en) * 2019-04-19 2019-08-02 陕西皇城玉全机械制造(集团)有限公司 Dewatered sludge shakes fragmentation sieving and crushes sorting unit
CN110076081B (en) * 2019-04-19 2023-12-29 陕西炎城环保机械有限公司 Dewatered sludge vibration crushing, sieving, crushing and sorting device
GB2605811A (en) * 2021-04-14 2022-10-19 Cde Global Ltd Dewatering screen
GB2605811B (en) * 2021-04-14 2023-05-10 Cde Global Ltd Dewatering screen

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