CN210079458U

CN210079458U - Material pelletization briquetting all-in-one

Info

Publication number: CN210079458U
Application number: CN201920661955.XU
Authority: CN
Inventors: 张波; 景奉国; 孙宁波
Original assignee: SHANDONG KINGORO MACHINERY Co Ltd
Current assignee: SHANDONG KINGORO MACHINERY Co Ltd
Priority date: 2019-05-10
Filing date: 2019-05-10
Publication date: 2020-02-18
Anticipated expiration: 2029-05-10

Abstract

The utility model discloses a material granulating and briquetting integrated machine, which comprises a frame, wherein a transmission motor is installed on the frame, the transmission motor is connected with a belt transmission mechanism, the upper part of the belt transmission mechanism is provided with a gear transmission mechanism, the gear transmission mechanism is provided with a self-lubricating cooling mechanism in a matching way, the upper part of the gear transmission mechanism is connected with a pressing wheel mechanism, a granulating and briquetting die is arranged outside the pressing wheel mechanism in a matching way, and a cutting mechanism is arranged outside the granulating and briquetting die in a rotating and matching way; pelletization briquetting mould includes the mould body, is provided with a plurality of bushings of inlaying on the mould body, and the briquetting function is realized to the exclusive use mould body, and the cover is inlayed in the cooperation of mould body, realizes the pelletization function. The granulating and briquetting all-in-one machine equipment can reduce equipment investment cost, meet market requirements and simplify production flow.

Description

Material pelletization briquetting all-in-one

Technical Field

The utility model relates to a straw processing field, concretely relates to material pelletization briquetting all-in-one.

Background

The demand to solid forming fuel on the market presents the diversification, there is graininess, also have blocky, solitary granulation or briquetting equipment can't satisfy the market demand, traditional straw or saw-dust pelletization equipment is two kinds of independent processing equipment with briquetting equipment, an equipment can't satisfy the requirement that can make granular fuel and can extrude blocky fuel, two belt drive mechanism are adopted to general briquetting machine, the transmission efficiency is low, the main shaft bearing room can only adopt lithium base grease lubrication, can not used repeatedly, the lubrication cost is high. The granulator adopts a reduction gear transmission structure, has high transmission efficiency, but the rotating speed of a main shaft cannot be adjusted, has poor adaptation range and low efficiency to raw materials with different humidity, has poor motor protection capability and is easy to burn a motor. The granular fuel and the massive fuel are separately produced respectively, so that the investment of production equipment is large, the cost is high, and the diversification of market requirements is difficult to realize. Therefore, a granulating and briquetting all-in-one machine with good using effect is needed.

Disclosure of Invention

To above problem, the utility model provides a material pelletization briquetting all-in-one directly carries out integration technology with the pelletization briquetting, adopts the host computer of automatic gear oil lubrication, cooling and main shaft adjustable speed, and it is not only bearing lubrication efficiency high, with low costs, bearing longe-lived, and transmission mode is more simple moreover, adopts belt drive and gear drive to combine together the mode, can be according to different raw materials, different humidity adjustment main shaft rotational speed, and the adaptation material scope is wide, and production efficiency is high, the productivity is big, motor longe-lived. The granulating and briquetting all-in-one machine equipment can reduce equipment investment cost, meet market requirements and simplify production flow.

The utility model discloses a realize through following measure:

a material granulating and briquetting integrated machine comprises a rack, wherein a transmission motor is mounted on the rack and connected with a belt transmission mechanism, a gear transmission mechanism is arranged at the upper part of the belt transmission mechanism and is matched with a self-lubricating cooling mechanism, a pressing wheel mechanism is connected to the upper part of the gear transmission mechanism, a granulating and briquetting die is arranged outside the pressing wheel mechanism in a matched manner, and a cutting mechanism is rotationally matched outside the granulating and briquetting die;

the pelletizing and briquetting die comprises a die body, a plurality of embedding sleeves are arranged on the die body, the die body is used alone to realize a briquetting function, and the die body is matched with the embedding sleeves to realize a pelletizing function; the transmission motor drives the pressing wheel mechanism to rotate, the pressing wheel mechanism is matched with the die to push and extrude the materials, and the materials of different shapes coming out of the die are cut into particles or blocks by the rotating cutting mechanism.

Preferably, the die body is of an annular structure, a plurality of pressing block holes are formed in the side face of the annular structure, an embedding sleeve is arranged in each pressing block hole, the external shape of the embedding sleeve is matched with the pressing block holes, a granulating hole is formed in the embedding sleeve, and the axis of the granulating hole is coincided with the axis of the pressing block hole after the embedding sleeve and the pressing block holes are installed in a matched mode.

Preferably, the shutdown mechanism outside is provided with the cover body, cover body upper portion sets up feed inlet and first viewing aperture, cover body side sets up a plurality of second viewing apertures, the side of the cover body wherein one end is provided with the blanking mouth, blanking mouth department is provided with the sieve, the sieve separates the blanking mouth for the finished product and collects mouth and garbage collection mouth, the side other end of the cover body is provided with dust absorption mechanism with the relative position of blanking mouth.

Preferably, the belt transmission mechanism comprises a first belt wheel connected with the transmission motor, the first belt wheel is in transmission connection with a second belt wheel through a belt, and a transmission shaft of the second belt wheel is connected with the gear transmission mechanism.

Preferably, the gear transmission mechanism comprises a first gear coaxially mounted with a second belt wheel, the first gear is in meshing transmission with the second gear, the second gear is sleeved outside the pinch roller transmission shaft, and the first gear and the second gear are both mounted inside the gear box body.

Preferably, the pinch roller mechanism comprises a pinch roller transmission shaft, the pinch roller transmission shaft is installed inside the bearing chamber, a second gear is sleeved on the lower portion of the pinch roller transmission shaft, a plurality of pinch roller shafts are arranged on the upper portion of the pinch roller transmission shaft, and a pinch roller is rotatably installed on each pinch roller shaft.

Preferably, the pinch roller shaft is an eccentric shaft, a shaft sleeve is sleeved outside the pinch roller shaft, an adjusting mechanism is arranged in a matching mode on the shaft sleeve, and the adjusting mechanism is connected with the pinch roller transmission shaft.

Preferably, the self-lubricating cooling mechanism comprises an oil pump, an oil inlet of the oil pump is communicated with the gear box body, an oil outlet of the oil pump is communicated with a cooler, the cooler is communicated with an oil distributor which is respectively communicated with the gear box body and the bearing chamber, and communicating pipelines of the oil distributor, the gear box body and the bearing chamber are respectively provided with a throttle valve.

Preferably, the cutting mechanism comprises a turntable which is rotatably arranged on the outer side of the mold, and a plurality of cutters are mounted on the turntable.

The utility model has the advantages that:

(1) the granulating and briquetting die is designed in a mode of adding an embedding sleeve to a body, and one die can granulate and briquetting; the belt transmission is combined with the gear transmission, and the self-lubricating cooling mechanism is arranged, so that the service life of the equipment can be prolonged, and one equipment can produce both granular fuel and blocky fuel.

(2) The belt transmission and gear transmission structure combination mode is adopted, the output rotating speed can be adjusted by adjusting the size of the belt pulley at the end of the transmission motor, the problem of poor rotating speed of the briquetting main shaft and the pelletizing main shaft is solved, the transmission efficiency is improved by means of gear transmission, a belt can slip when the belt transmission torque is too large, the buffering protection function is realized, and the overload safety rate of the motor is improved by means of belt transmission.

(3) The first belt wheels with different diameters are replaced according to different dry humidity of granulating or briquetting raw materials, so that the rotating speed of the main shaft is adjusted, the wide range of raw material humidity and high efficiency of pressing and forming blocks are adapted, and meanwhile, the overload safety rate of the motor is improved.

(4) The design adopts the inside gear oil of gear box to carry out the self-lubricating to equipment, adopts malleation oil circuit structure, and the oil pump is direct to take oil out from the gear box body and squeeze into the heat exchanger, pours into branch food tray into after cooling by the heat exchanger again, divides inside oil tray exports bearing lubrication point and gear box body, improves bearing life, and lubricating oil recycles need not the lubricated cooling body of independent configuration, saves lubricated cost.

(5) The adjusting mechanism is used for adjusting the clearance between the pressing wheel and the granulating and briquetting die, and the repeated use efficiency of the device is improved.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a first overall view of the present invention;

FIG. 2 is a second overall structure diagram of the present invention;

FIG. 3 is an enlarged view of A in FIG. 2;

FIG. 4 is a third overall structure diagram of the present invention;

FIG. 5 is a second overall structure diagram of the present invention;

FIG. 6 is a view of a pelletizing and briquetting die;

FIG. 7 is an enlarged view of B in FIG. 6;

FIG. 8 is a schematic diagram of a lubrication cooling system;

in the figure: 1. the device comprises a blanking port, 2, a first observation port, 3, a feeding port, 4, a turntable motor, 5, a transmission motor, 6, a rack, 7, a cutter, 8, a granulating and briquetting die, 8-1, a die body, 8-2, an embedding sleeve, 9, a pressing wheel, 10, a bolt, 11, a support, 12, a shaft sleeve, 13, a second observation port, 14, a bearing chamber, 15, a second gear, 16, a first gear, 17, a belt, 18, a second belt wheel, 19, a first belt wheel, 20, a sieve plate, 21, a waste collecting port, 22, a third gear, 23, a turntable, 24, a dust suction mechanism, 25, a pressing wheel transmission shaft, 26, a finished product collecting port, 27, a gear box body, 28, a cover body, 29, an oil pump, 30, a filter, 31, a cooler, 32, an oil separator, 33 and a throttle valve.

Detailed Description

The technical solutions in the embodiments of the present application will be described clearly and completely with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present application without making any creative effort, shall fall within the protection scope of the present application.

As shown in fig. 4, the right end of the frame 6 is inversely provided with the transmission motor 5, the output shaft of the transmission motor is provided with a first belt wheel 19, the belt 17 is used for driving and connecting the first belt wheel 19 and a second belt wheel 15, the upper part of the second belt wheel is provided with a gear box body 27, a first gear 16 is coaxially sleeved with the second belt wheel 15 in the box body, the first gear 16 is in meshing transmission with the second gear 15, and the mounting shaft of the second gear 15, namely a pinch roller transmission shaft 25, extends to the upper part of the gear box body 27 and penetrates through the bearing chamber 14 and extends to a granulating and briquetting chamber formed by a cover body 28.

As shown in fig. 8, the oil outlet of the gear box body 27 is communicated with the oil inlet of the oil pump 29, and a filter 30 is arranged at the oil outlet of the gear box body 27 to ensure that no impurities enter to block an oil path or a cooling system; the oil pump adopts a circular pump head without reverse rotation and forward rotation, so that the abnormality of an oil path caused by the reverse rotation and the forward rotation is eliminated; an oil outlet of the oil pump is communicated with a cooler 31 which adopts a brazed plate type heat exchanger to ensure the high efficiency of heat exchange; the cooler is communicated with an oil separator 32, one part of the oil separator is connected with an oil return opening of the gear box body in a return mode, the other part of the oil separator is communicated with the bearing chamber 14, and communication pipelines of the oil separator, the gear box body and the bearing chamber are provided with throttle valves 33 which can be adjusted at any time according to the requirement, so that the lubrication safety of an oil way is ensured, and the service life of the bearing is prevented from being reduced due to lack of lubricating oil.

As shown in fig. 3, in the granulating press-block cavity, the press wheel transmission shaft 25 is in the shape of a bracket, two press wheel shafts are symmetrically arranged along the axis, and each press wheel shaft is rotatably provided with a press wheel 9 through a bearing. The pressing wheel shaft 9 is an eccentric shaft, the upper end of the pressing wheel shaft is sleeved with a shaft sleeve 12, four adjusting mechanisms are symmetrically arranged on the upper plane of a support of the pressing wheel transmission shaft 25, two adjusting mechanisms are arranged on two sides of each shaft sleeve respectively and used for adjusting the circumferential position of a bearing, and then the gap between the pressing wheel 9 and the granulating and pressing block die 8 on the eccentric shaft is adjusted, the normal gap is 0.1-0.3mm, and the gap is increased due to abrasion in the working process, so that the gap needs to be adjusted through the adjusting mechanisms. The adjusting mechanism comprises a support 11, a bolt 10 is installed on the support in a matching mode, and the position of the bolt 10 on the support 11 is adjusted to adjust and fix different circumferential positions of a shaft sleeve 12.

As shown in fig. 6-7, the granulation briquetting die 8 comprises a die body 8-1 and a plurality of insert sleeves 8-2 embedded on the die body, the die body 8-1 is of an annular structure, a plurality of briquetting holes are formed in the side surface of the annular structure, an insert sleeve 8-2 is arranged in each briquetting hole, the outer shape of the insert sleeve is matched with the briquetting holes, the inner part of the insert sleeve is provided with granulation holes, and the axes of the granulation holes are coincided with the axes of the briquetting holes after the insert sleeves are matched with the briquetting holes. The die body 8-1 is used independently to realize the briquetting function, and the die body is matched with the bushing to realize the granulation function.

As shown in fig. 1, 2 and 5, the housing 28 is provided at an upper portion thereof with a feed port 3 and a first observation port 2, which is open and opened upward. The side of the cover body evenly sets up a plurality of second viewing apertures 13 along the circumference, and the baffle shutoff is used at ordinary times to the second viewing aperture, need unpack the baffle apart when observing the internal conditions, can observe the pelletization briquetting intracavity condition. The front of the cover body 28 is provided with a blanking port 1, a sieve plate 20 is arranged at the middle position of the upper part and the lower part of the blanking port, and the sieve plate divides the blanking port into a finished product collecting port 26 and a waste collecting port 21. The massive or granular fuel meeting the size requirement enters the finished product box from the upper side of the sieve plate 20 through the finished product collecting port 26; the fuel in lump or granular form which does not meet the size requirement falls from the mesh of the sieve plate 20 through the refuse collecting port 21 into a refuse box. A dust suction mechanism 24 is arranged at the back of the cover body 28 opposite to the blanking port 1, and is a fan which collects the dust generated in the granulating and briquetting cavity by utilizing the negative pressure effect.

As shown in fig. 3 and 5, the output shaft end of the turntable motor 4 is provided with a third gear 22, the third gear is in meshing transmission with a turntable 23, and the lower plane of the turntable is provided with a plurality of cutters 7.

The device specifically works as follows:

the transmission motor 5 drives the pressure transmission shaft 25 to rotate, the pressure transmission shaft 25 rotates to drive the pressing wheel 7 to rotate, the pressing wheel is driven by power to rotate, materials enter a granulating and briquetting cavity from the upper feeding port 3, then the materials are thrown to a pressing area between the pressing wheel 7 and the granulating and briquetting die 8 by centrifugal force generated by rotation of the pressure transmission shaft 25, the pressing wheel rotating piece strongly extrudes the materials, the materials are gradually compacted and formed in a die hole, and the extrusion of the materials between the pressing wheel and the granulating and briquetting die is continuous, so that the formed materials are continuously discharged in a columnar shape from the die hole, are cut into particles with required length by a cutter and are discharged from a blanking port.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A material granulating and briquetting all-in-one machine is characterized by comprising a rack, wherein a transmission motor is mounted on the rack and connected with a belt transmission mechanism, a gear transmission mechanism is arranged on the upper portion of the belt transmission mechanism and is matched with a self-lubricating cooling mechanism, a pressing wheel mechanism is connected to the upper portion of the gear transmission mechanism, a granulating and briquetting die is arranged on the outer side of the pressing wheel mechanism in a matched manner, and a cutting mechanism is rotationally matched on the outer side of the granulating and briquetting die;

2. The integrated machine for granulating and briquetting materials as claimed in claim 1, wherein the die body is of an annular structure, a plurality of briquetting holes are formed in the side surface of the annular structure, an insert sleeve is arranged in each briquetting hole, the outer shape of the insert sleeve is matched with the briquetting holes, the inner part of the insert sleeve is provided with the granulating holes, and the axes of the granulating holes are coincident with the axes of the briquetting holes after the insert sleeve is matched with the briquetting holes.

3. The material granulating and briquetting all-in-one machine as claimed in claim 1, wherein a cover body is arranged outside the cutting mechanism, a feeding port and a first observation port are arranged on the upper portion of the cover body, a plurality of second observation ports are arranged on the side face of the cover body, a blanking port is arranged at one end of the side face of the cover body, a sieve plate is arranged at the blanking port, the sieve plate divides the blanking port into a finished product collecting port and a waste collecting port, and a dust suction mechanism is arranged at the other end of the side face of the cover body opposite to the blanking port.

4. The integrated machine for granulating and briquetting materials according to claim 1, wherein the belt transmission mechanism comprises a first belt wheel connected with a transmission motor, the first belt wheel is in transmission connection with a second belt wheel through a belt, and a transmission shaft of the second belt wheel is connected with the gear transmission mechanism.

5. The integrated machine for granulating and briquetting materials according to claim 4, wherein the gear transmission mechanism comprises a first gear coaxially mounted with a second pulley, the first gear is in meshing transmission with the second gear, the second gear is sleeved outside the transmission shaft of the pressing wheel, and the first gear and the second gear are both mounted inside the gear box body.

6. The material granulating and briquetting all-in-one machine as claimed in claim 1, wherein the pressing wheel mechanism comprises a pressing wheel transmission shaft, the pressing wheel transmission shaft is mounted inside the bearing chamber, a second gear is sleeved on the lower portion of the pressing wheel transmission shaft, a plurality of pressing wheel shafts are arranged on the upper portion of the pressing wheel transmission shaft, and a pressing wheel is rotatably mounted on each pressing wheel shaft.

7. The integrated machine for granulating and briquetting materials as claimed in claim 6, wherein the pinch roller shaft is an eccentric shaft, a shaft sleeve is sleeved outside the pinch roller shaft, and the shaft sleeve is provided with an adjusting mechanism in a matching manner, and the adjusting mechanism is connected with the pinch roller transmission shaft.

8. The material granulating and briquetting all-in-one machine as claimed in claim 1, wherein the self-lubricating cooling mechanism comprises an oil pump, an oil inlet of the oil pump is communicated with the gear box body, an oil outlet of the oil pump is communicated with a cooler, the cooler is communicated with an oil distributor which is respectively communicated with the gear box body and the bearing chamber, and communication pipelines of the oil distributor, the gear box body and the bearing chamber are respectively provided with a throttle valve.

9. The integrated machine for granulating and briquetting materials as claimed in claim 1, wherein the cutting mechanism comprises a turntable rotatably disposed outside the die, and a plurality of cutters are mounted on the turntable.