CN210071265U

CN210071265U - Plastic medicine bottle air pressure detection equipment

Info

Publication number: CN210071265U
Application number: CN201920794762.1U
Authority: CN
Inventors: 蒋春茂; 陈小兰
Original assignee: Jiangsu Zhongmu Beikang Pharmaceutical Co Ltd
Current assignee: Jiangsu Zhongmu Beikang Pharmaceutical Co Ltd
Priority date: 2019-05-29
Filing date: 2019-05-29
Publication date: 2020-02-14
Anticipated expiration: 2029-05-29

Abstract

The utility model discloses a plastic medicine bottle air pressure detection device, which comprises a frame body, an electric control cabinet, an installation box, an air control device, a top frame, a drive test mechanism and a medicine bottle clamping mechanism, and the utility model discloses a set up electric control cabinet and air control device, can realize automatic clamping of equipment, and the integration of sealing and detection, effectively improves the automation degree of the equipment, and reduces the labor intensity; through setting up drive test mechanism, can effectively prevent that the system from makeing mistakes and causing the condition of false retrieval to appear with the test result visualization, can once detect a plurality of medicine bottles moreover, the effectual work efficiency who improves equipment.

Description

Plastic medicine bottle air pressure detection equipment

Technical Field

The utility model relates to a medicine bottle detects technical field, specifically is a plastics medicine bottle air pressure check out test set.

Background

When producing or packaging a medicine with a medicine bottle, the tightness of the medicine bottle is generally checked to ensure that the medicine bottle can safely store the medicine filled in the medicine bottle. However, the water detection method usually sacrifices the speed of producing the medicine bottle or packaging the medicine to replace the detection efficiency and accuracy.

The invention provides a medicine bottle leak detection machine, which has the name of 201320636112.7; the method is characterized in that: the device mainly comprises a rack, a conveying track arranged on the rack, a transmission system for providing power, a detection system and an electric control system; the detection device is connected with the conveying track and is used for vacuum or compressed air detection. The utility model discloses a mode that vacuum or compressed air detected not only can carry out full-automatic online nondestructive leak hunting, but also can reduce the leak hunting cost, improves the precision and the efficiency of leak hunting. The maintenance is also convenient, and the practicability is very strong. However, the existing medicine bottle leakage detecting machine has the problems that only one medicine bottle can be detected at one time, the detection efficiency is low, the authenticity of detected data is not accurate, the detection result cannot be visualized, and the medicine bottle waste caused by inaccurate detected data can be caused once a mechanical fault occurs.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a plastics medicine bottle atmospheric pressure check out test set has solved current medicine bottle leak hunting machine and has still existed and to have once only can detect a medicine bottle, and detection efficiency is slow, and the data authenticity that detects is not followed to be studied, can not be with the testing result visualization, in case mechanical failure appears probably will cause the inaccurate extravagant problem that causes the medicine bottle of detection data.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: the plastic medicine bottle air pressure detection equipment comprises a frame body, an electric control cabinet, an installation box, an air control device, a top frame, a driving test mechanism and a medicine bottle clamping mechanism, wherein the electric control cabinet is installed on one side of the frame body through a bolt; the mounting box is arranged on the right side of the frame body; the air control device is connected with the electric control cabinet through a wire; the top frame is arranged on the workbench through bolts; the driving test mechanism is connected with the top frame through a bolt and is connected with the air control device through an air pipe; the medicine bottle clamping mechanism is arranged at the top of the frame body and is connected with the air control device through an air pipe.

The electric control cabinet comprises a cabinet body, a PLC (programmable logic controller), a circuit breaker, a first contactor, a second contactor and a third contactor, wherein the cabinet body is arranged on one side of the rack body through a bolt; the circuit breaker is arranged on one side of the PLC; the first contactor, the second contactor and the third contactor main coil are connected with the circuit breaker through leads, and the normally open contacts of the contactors are connected with the PLC through leads; the PLC specifically adopts an FX-2N type PLC industrial control board controller; the first contactor, the second contactor and the third contactor are CJX2-1810 type alternating current contactors.

The pneumatic control device comprises a pneumatic pump, a first electromagnetic valve, a second electromagnetic valve, an air pipe and a box body, wherein the pneumatic pump is arranged in the installation box and is connected with the circuit breaker through a lead; the first electromagnetic valve and the second electromagnetic valve are connected in series on the air pipe and are respectively connected with the first contactor and the second contactor through leads; the air pipe is provided with a plurality of sections; the box body is arranged on one side of the frame body through a bolt; the first electromagnetic valve and the second electromagnetic valve are both 2W-160-15 type; the pneumatic pump is of a KJ-2 type.

The driving testing mechanism comprises a driving cylinder, a sliding frame, a gas bar, a gas distribution pipe, a gas pressure meter, a pipe distribution electromagnetic valve and a testing rubber head, wherein the driving cylinder is installed at the upper end of the top frame through a bolt and is connected with a first electromagnetic valve through a gas pipe; grooves are formed in two sides of the sliding frame, clamped with two sides of the top frame and connected with the top frame in a sliding mode; the middle position of the sliding frame is connected with a push rod of the driving cylinder through a bolt; the gas row is welded on the sliding frame and is connected with the pneumatic pump through a gas pipe; the gas distribution pipes are multiple and are welded at the lower end of the gas exhaust; the barometer is in threaded connection with the gas distribution pipe; the plurality of branch pipe electromagnetic valves are connected in series with the branch pipe and are connected with the third contactor through a lead; the testing rubber head is arranged in a C shape, is sleeved at the bottom end of the gas distribution pipe and is connected through sealant, and the lower end of the testing rubber head is sleeved at the opening of the medicine bottle; the driving cylinder adopts an SC63 type standard cylinder; the barometer adopts a YYB type; the branch pipe electromagnetic valve is of a 2W-160-15 type.

The medicine bottle clamping mechanism comprises a workbench, a fixed seat, a pushing cylinder, a sliding groove, a sliding seat and a rubber pad, wherein the workbench is arranged at the upper end of the frame body through a bolt; a plurality of V-shaped grooves are formed in the inner side of the fixed seat and are fixed with the workbench through countersunk bolts; the pushing cylinder is arranged on the workbench through a bolt and is connected with the second electromagnetic valve through an air pipe; 2 sliding chutes are arranged on the workbench in an inclined shape of 30-45 degrees; the sliding seat is connected with the sliding groove in a sliding mode and is fixed with the pushing cylinder through a bolt; the rubber pad is bonded on the inner side of the sliding seat.

(III) advantageous effects

The utility model provides a plastics medicine bottle atmospheric pressure check out test set. The method has the following beneficial effects:

(1) the utility model discloses a set up automatically controlled cabinet and gas accuse device, can realize that equipment is automatic to press from both sides the dress, sealed and detect the integration, the effectual degree of automation of equipment that has improved has reduced intensity of labour.

(2) The utility model discloses a set up medicine bottle fixture, place the medicine bottle in the V type inslot that the fixing base was seted up, promote the cylinder and promote the slide and walk in the spout, press from both sides the medicine bottle tightly in the fixing base until, because the spout sets up to the slope form, can provide the effort of a slope for the slide, prevent that the slide from appearing in the tight circumstances of the tight centre gripping of clamp, the rubber pad has played the cushioning effect for the medicine bottle, prevents that the medicine bottle is impaired.

(3) The utility model discloses a set up drive test mechanism, it promotes the sliding frame and slides down on the roof-rack to drive actuating cylinder, the gas distribution pipe that will install test rubber head inserts in the medicine bottle mouth, the gas distribution pipe solenoid valve is opened, the gas bank is applyed atmospheric pressure (the pressure is transferred to the medicine bottle according to different materials) in to the medicine bottle through the gas distribution pipe, reach the atmospheric pressure value after, the gas distribution pipe solenoid valve is closed, the pressure of watching the barometer after 30-35s stews, can conclude whether the medicine bottle leaks gas according to the swing of barometer needle or digital change, moreover, the steam generator is simple in structure, and can be with test result visualization, effectively prevent that the condition that the system made mistakes and causes the false retrieval from appearing, and can once detect a plurality of medicine bottles.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is the structure schematic diagram of the electric control cabinet of the utility model.

Fig. 3 is a schematic structural view of the pneumatic control device of the present invention.

Fig. 4 is a schematic structural diagram of the driving test mechanism of the present invention.

Fig. 5 is a top view of the structure of the medicine bottle holding mechanism of the present invention.

In the figure: the automatic medicine bottle testing device comprises a machine frame body 1, an electric control cabinet 2, a cabinet body 21, a PLC (programmable logic controller) 22, a circuit breaker 23, a first contactor 24, a second contactor 25, a third contactor 26, an installation box 3, an air control device 4, a pneumatic pump 41, a first electromagnetic valve 42, a second electromagnetic valve 43, an air pipe 44, a box body 45, a top frame 5, a driving testing mechanism 6, a driving air cylinder 61, a sliding frame 62, an air exhaust 63, an air exhaust 64, a barometer 65, a pipe electromagnetic valve 66, a testing rubber head 67, a medicine bottle clamping mechanism 7, a workbench 71, a fixing seat 72, a pushing air cylinder 73, a sliding groove 74, a sliding seat 75 and a rubber pad 76.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example 1

As shown in fig. 1-5, the utility model provides a technical solution: the plastic medicine bottle air pressure detection equipment comprises a frame body, an electric control cabinet, an installation box, an air control device, a top frame, a driving test mechanism and a medicine bottle clamping mechanism, wherein the electric control cabinet is installed on one side of the frame body through a bolt; the mounting box is arranged on the right side of the frame body; the air control device is connected with the electric control cabinet through a wire; the top frame is arranged on the workbench through bolts; the driving test mechanism is connected with the top frame through a bolt and is connected with the air control device through an air pipe; the medicine bottle clamping mechanism is arranged at the top of the frame body and is connected with the air control device through an air pipe.

Example 2

The plastic medicine bottle air pressure detection equipment comprises a frame body, an electric control cabinet, an installation box, an air control device, a top frame, a driving test mechanism and a medicine bottle clamping mechanism, wherein the electric control cabinet is installed on one side of the frame body through a bolt; the mounting box is arranged on the right side of the frame body; the air control device is connected with the electric control cabinet through a wire; the top frame is arranged on the workbench through bolts; the driving test mechanism is connected with the top frame through a bolt and is connected with the air control device through an air pipe; the medicine bottle clamping mechanism is arranged at the top of the frame body and is connected with the air control device through an air pipe.

Preferably, the electric control cabinet comprises a cabinet body, a PLC, a circuit breaker, a first contactor, a second contactor and a third contactor, wherein the cabinet body is arranged on one side of the rack body through a bolt; the circuit breaker is arranged on one side of the PLC; the first contactor, the second contactor and the third contactor main coil are connected with the circuit breaker through leads, and the normally open contacts of the contactors are connected with the PLC through leads; the PLC specifically adopts an FX-2N type PLC industrial control board controller; the first contactor, the second contactor and the third contactor are CJX2-1810 type alternating current contactors.

Example 3

Preferably, the air control device comprises a pneumatic pump, a first electromagnetic valve, a second electromagnetic valve, an air pipe and a box body, wherein the pneumatic pump is arranged in the installation box and is connected with the circuit breaker through a lead; the first electromagnetic valve and the second electromagnetic valve are connected in series on the air pipe and are respectively connected with the first contactor and the second contactor through leads; the air pipe is provided with a plurality of sections; the box body is arranged on one side of the frame body through a bolt; the first electromagnetic valve and the second electromagnetic valve are both 2W-160-15 type; the pneumatic pump is of a KJ-2 type.

Example 4

Preferably, the driving testing mechanism comprises a driving cylinder, a sliding frame, an air exhaust, an air distribution pipe, a barometer, a pipe distribution electromagnetic valve and a testing rubber head, wherein the driving cylinder is installed at the upper end of the top frame through a bolt and is connected with the first electromagnetic valve through an air pipe; grooves are formed in two sides of the sliding frame, clamped with two sides of the top frame and connected with the top frame in a sliding mode; the middle position of the sliding frame is connected with a push rod of the driving cylinder through a bolt; the gas row is welded on the sliding frame and is connected with the pneumatic pump through a gas pipe; the gas distribution pipes are multiple and are welded at the lower end of the gas exhaust; the barometer is in threaded connection with the gas distribution pipe; the plurality of branch pipe electromagnetic valves are connected in series with the branch pipe and are connected with the third contactor through a lead; the testing rubber head is arranged in a C shape, is sleeved at the bottom end of the gas distribution pipe and is connected through sealant, and the lower end of the testing rubber head is sleeved at the opening of the medicine bottle; the driving cylinder adopts an SC63 type standard cylinder; the barometer adopts a YYB type; the branch pipe electromagnetic valve is of a 2W-160-15 type.

Example 5

Preferably, the medicine bottle clamping mechanism comprises a workbench, a fixed seat, a pushing cylinder, a sliding chute, a sliding seat and a rubber pad, and the workbench is arranged at the upper end of the frame body through a bolt; a plurality of V-shaped grooves are formed in the inner side of the fixed seat and are fixed with the workbench through countersunk bolts; the pushing cylinder is arranged on the workbench through a bolt and is connected with the second electromagnetic valve through an air pipe; 2 sliding chutes are arranged on the workbench in an inclined shape of 30-45 degrees; the sliding seat is connected with the sliding groove in a sliding mode and is fixed with the pushing cylinder through a bolt; the rubber pad is bonded on the inner side of the sliding seat; the pushing cylinder adopts an SC63 type standard cylinder.

Example 6

When the medicine bottle clamping device is used, firstly, a plurality of medicine bottles are placed in a V-shaped groove formed in a fixing seat 72, a PLC (programmable logic controller) 22 issues an instruction, a second contactor is attracted 25, a second electromagnetic valve 43 is opened, a pushing cylinder 73 pushes a sliding seat 75 to walk in a sliding groove 74 until the medicine bottles are clamped in the fixing seat 72, the sliding groove 74 is inclined, an inclined acting force can be provided for the sliding seat 75 to prevent the sliding seat 75 from being clamped loosely, a rubber pad 76 plays a role in buffering the medicine bottles to prevent the medicine bottles from being damaged, at the moment, the first contactor 24 is attracted, the first electromagnetic valve 43 is opened, a driving cylinder 61 drives a sliding frame 62 to slide downwards on a top frame 5, a gas distribution pipe 64 provided with a testing rubber head 67 is inserted into the medicine bottle opening, a third contactor 26 is attracted, a pipe distribution electromagnetic valve 66 is opened, the gas distribution pipe 63 applies air pressure inwards through the gas distribution pipe 64, after the air pressure value is reached, the tube-dividing electromagnetic valve 66 is closed, the pressure of the air pressure gauge 65 is watched after the air pressure gauge is kept still for 30-35s, whether the medicine bottle leaks air or not can be judged according to the swing of the gauge needle of the air pressure gauge 65 or the change of the number, the structure is simple, the test result can be visualized, the situation that the system makes mistakes to cause false detection is effectively prevented, a plurality of medicine bottles can be detected at one time, and the working efficiency of the device is effectively improved.

To sum up can, this plastics medicine bottle air pressure check out test set, including the frame body 1 through the setting, automatically controlled cabinet 2, install bin 3, pneumatic control device 4, roof-rack 5, drive accredited testing organization 6 and medicine bottle fixture 7, it can only detect a medicine bottle still to have solved current medicine bottle leak hunting machine, detection efficiency is slow, the data authenticity that detects is not followed closely, can not be with the testing result visualization, in case mechanical failure appears probably will cause the inaccurate extravagant problem that causes the medicine bottle of detection data.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a plastics medicine bottle atmospheric pressure check out test set which characterized in that: the plastic medicine bottle air pressure detection equipment comprises a rack body (1), an electric control cabinet (2), an installation box (3), an air control device (4), a top frame (5), a driving test mechanism (6) and a medicine bottle clamping mechanism (7), wherein the electric control cabinet (2) is installed on one side of the rack body (1) through bolts; the mounting box (3) is arranged on the right side of the frame body (1); the pneumatic control device (4) is connected with the electric control cabinet (2) through a wire; the top frame (5) is arranged on the workbench (71) through bolts; the driving test mechanism (6) is connected with the top frame (5) through a bolt and is connected with the air control device (4) through an air pipe (44); the medicine bottle clamping mechanism (7) is arranged at the top of the frame body (1) and is connected with the air control device (4) through an air pipe (44).

2. The plastic medicine bottle air pressure detecting device according to claim 1, wherein: the electric control cabinet (2) comprises a cabinet body (21), a PLC (programmable logic controller) (22), a circuit breaker (23), a first contactor (24), a second contactor (25) and a third contactor (26), wherein the cabinet body (21) is installed on one side of the rack body (1) through bolts; the circuit breaker (23) is arranged on one side of the PLC (22); the main coils of the first contactor (24), the second contactor (25) and the third contactor (26) are connected with the breaker (23) through leads, and the normally open contacts of the contactors are connected with the PLC (22) through leads.

3. The plastic medicine bottle air pressure detecting device according to claim 1, wherein: the pneumatic control device (4) comprises a pneumatic pump (41), a first electromagnetic valve (42), a second electromagnetic valve (43), an air pipe (44) and a box body (45), wherein the pneumatic pump (41) is arranged in the installation box (3) and is connected with the circuit breaker (23) through a lead; the first electromagnetic valve (42) and the second electromagnetic valve (43) are connected in series on the air pipe (44) and are respectively connected with the first contactor (24) and the second contactor (25) through leads; the air pipe (44) is provided with a plurality of sections; the box body (45) is installed on one side of the rack body (1) through bolts.

4. The plastic medicine bottle air pressure detecting device according to claim 1, wherein: the driving testing mechanism (6) comprises a driving cylinder (61), a sliding frame (62), an air exhaust (63), an air distribution pipe (64), an air pressure gauge (65), a pipe distribution electromagnetic valve (66) and a testing rubber head (67), wherein the driving cylinder (61) is installed at the upper end of the top frame (5) through a bolt and is connected with the first electromagnetic valve (42) through an air pipe (44); grooves are formed in two sides of the sliding frame (62), and the sliding frame is clamped with two sides of the top frame (5) and is in sliding connection; the middle position of the sliding frame (62) is connected with a push rod of the driving cylinder (61) through a bolt; the air exhaust (63) is welded on the sliding frame (62) and is connected with the pneumatic pump (41) through an air pipe (44); a plurality of gas distribution pipes (64) are welded at the lower end of the gas exhaust (63); the barometer (65) is in threaded connection with the gas distribution pipe (64); a plurality of branch pipe electromagnetic valves (66) are connected in series with the branch air pipe (64) and are connected with the third contactor (26) through a lead; the testing rubber head (67) is arranged in a C shape, is sleeved at the bottom end of the gas distribution pipe (64) and is connected with the gas distribution pipe through a sealant, and the lower end of the testing rubber head is sleeved at the bottle mouth of the medicine bottle.

5. The plastic medicine bottle air pressure detecting device according to claim 1, wherein: the medicine bottle clamping mechanism (7) comprises a workbench (71), a fixed seat (72), a pushing cylinder (73), a sliding groove (74), a sliding seat (75) and a rubber pad (76), wherein the workbench (71) is installed at the upper end of the machine frame body (1) through a bolt; a plurality of V-shaped grooves are formed in the inner side of the fixed seat (72) and are fixed with the workbench (71) through countersunk bolts; the pushing cylinder (73) is installed on the workbench (71) through a bolt and is connected with the second electromagnetic valve (43) through an air pipe (44); 2 sliding chutes (74) are arranged on the workbench (71) in an inclined shape of 30-45 degrees; the sliding seat (75) is connected with the sliding groove (74) in a sliding manner and is fixed with the pushing cylinder (73) through a bolt; the rubber pad (76) is bonded on the inner side of the sliding seat (75).