CN210071149U - Non-contact temperature detection device for battery system based on infrared temperature sensor - Google Patents
Non-contact temperature detection device for battery system based on infrared temperature sensor Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及红外通信技术领域,特别涉及基于红外温度传感器的电池系统非接触式域温度检测装置。The utility model relates to the technical field of infrared communication, in particular to a non-contact temperature detection device of a battery system based on an infrared temperature sensor.
背景技术Background technique
电池管理系统是通过采集电池温度、电池电压、电池电流、电池阻抗、电池系统各种数据与状态,并基于采集的数据与状态对电池系统进行热管理、安全管理、均衡管理、功率控制等管理功能的电子设备,同时也可配置具备数据记录、通讯等功能。为了采集电池温度,电池管理系统需要配置测温装置,目前电池系统中检测温度的探头都是基于点的采集,如需要进行区域温度采集,就需要在待测温区域内布置大量的温度传感器,接触式的温度传感器在测试电池系统高压器件温度时需要做绝缘处理,这些都导致布线困难。而且,电池系统中检测温度的探头需要优良的传导结构,成本高;探头的温度传导有时间延迟,温度采集的实时性也不强。The battery management system collects various data and states of battery temperature, battery voltage, battery current, battery impedance and battery system, and conducts thermal management, safety management, balance management, power control and other management of the battery system based on the collected data and states. It can also be configured with functions such as data recording and communication. In order to collect the battery temperature, the battery management system needs to be equipped with a temperature measurement device. At present, the temperature detection probes in the battery system are based on point collection. If regional temperature collection is required, a large number of temperature sensors need to be arranged in the area to be measured. The contact-type temperature sensor needs to be insulated when testing the temperature of the high-voltage device in the battery system, which makes wiring difficult. Moreover, the probe for detecting temperature in the battery system requires an excellent conduction structure, and the cost is high; the temperature conduction of the probe has a time delay, and the real-time performance of temperature acquisition is not strong.
实用新型内容Utility model content
本实用新型的目的在于避免上述现有技术中的不足之处而提供一种成本相对较低且易于布置的的基于红外温度传感器的电池系统非接触式域温度检测装置。The purpose of the present invention is to avoid the above-mentioned deficiencies in the prior art and provide a non-contact temperature detection device for a battery system based on an infrared temperature sensor, which is relatively low-cost and easy to arrange.
为实现上述目的:提供基于红外温度传感器的电池系统非接触式域温度检测装置,该电池系统包括电池管理控制单元,该非接触式域温度检测装置包括控制单元MCU以及多个分别与所述控制单元MCU电连接的红外传感器,所述红外传感器为薄型传感器,包括红外吸收膜、热敏电阻和红外收发电路,所述红外收发电路包括红外发射电路和红外接收电路,所述红外吸收膜、热敏电阻和红外发射电路依次电连接,所述红外接收电路电连接所述控制单元MCU,所述红外发射电路和所述红外接收电路通信。In order to achieve the above purpose: to provide a non-contact temperature detection device for a battery system based on an infrared temperature sensor, the battery system includes a battery management control unit, and the non-contact temperature detection device includes a control unit MCU and a plurality of An infrared sensor electrically connected to the unit MCU, the infrared sensor is a thin sensor, including an infrared absorption film, a thermistor and an infrared transceiver circuit, the infrared transceiver circuit includes an infrared emission circuit and an infrared reception circuit, the infrared absorption film, thermal The varistor and the infrared transmitting circuit are electrically connected in sequence, the infrared receiving circuit is electrically connected to the control unit MCU, and the infrared transmitting circuit communicates with the infrared receiving circuit.
其中,所述热敏电阻的一对导电性配线膜上通过绝缘层隔离地设有红外线吸收膜。Here, an infrared absorbing film is provided on a pair of conductive wiring films of the thermistor separated by an insulating layer.
其中,所述热敏电阻远离红外线吸收膜的一侧通过绝缘层隔离地设有红外线反射膜。Wherein, the side of the thermistor away from the infrared absorption film is provided with an infrared reflection film isolated by an insulating layer.
其中,所述红外发射电路包括三极管,所述三极管集电极的集电极连接有红外发射管U4。Wherein, the infrared emission circuit includes a triode, and the collector of the collector of the triode is connected with an infrared emission tube U4.
其中,所述红外发射管U4是型号为TSAL6200的红外发射管。Wherein, the infrared emission tube U4 is an infrared emission tube with a model of TSAL6200.
其中,所述红外接收电路包括红外接收探头U3,所述红外接收探头U3经三极管逻辑电路连接到所述控制单元MCU。Wherein, the infrared receiving circuit includes an infrared receiving probe U3, and the infrared receiving probe U3 is connected to the control unit MCU through a triode logic circuit.
其中,所述红外接收探头U3是型号为HS0038的红外接收探头。Wherein, the infrared receiving probe U3 is an infrared receiving probe whose model is HS0038.
有益效果:该基于红外温度传感器的电池系统非接触式域温度检测装置,包括控制单元 MCU以及多个分别与控制单元MCU电连接的红外传感器,红外传感器为薄型传感器,包括红外吸收膜、热敏电阻和红外收发电路,红外收发电路包括红外发射电路和红外接收电路,红外吸收膜、热敏电阻和红外发射电路依次电连接,红外接收电路电连接控制单元MCU,红外发射电路和红外接收电路通信。采用红外温度传感器实现温度检测可有效减少温度采集探头数量,非接触式的红外温度检测不需要在被检测目标和采集探头之间增加热传导物质,不需要在被检测目标和采集探头之间不需要做绝缘处理,单个红外温度检测可以检测的温度区域比较广。Beneficial effects: The non-contact temperature detection device for a battery system based on an infrared temperature sensor includes a control unit MCU and a plurality of infrared sensors that are respectively electrically connected to the control unit MCU. The infrared sensor is a thin sensor, including an infrared absorption film, a thermal Resistor and infrared transceiver circuit. The infrared transceiver circuit includes an infrared transmitting circuit and an infrared receiving circuit. The infrared absorption film, the thermistor and the infrared transmitting circuit are electrically connected in sequence. The infrared receiving circuit is electrically connected to the control unit MCU, and the infrared transmitting circuit and the infrared receiving circuit communicate with each other. . The use of infrared temperature sensor to achieve temperature detection can effectively reduce the number of temperature acquisition probes. Non-contact infrared temperature detection does not need to add thermally conductive substances between the detected target and the acquisition probe, and does not need to be between the detected target and the acquisition probe. With insulation treatment, a single infrared temperature detection can detect a wide range of temperature.
附图说明Description of drawings
利用附图对本实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。The present invention will be further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. For those of ordinary skill in the art, under the premise of no creative work, the following drawings can also be used to obtain Additional drawings.
图1是基于红外温度传感器的电池系统非接触式域温度检测装置的通信连接示意图。FIG. 1 is a schematic diagram of communication connection of a non-contact temperature detection device in a battery system based on an infrared temperature sensor.
图2是基于红外温度传感器的电池系统非接触式域温度检测装置的红外收发传感器的结构示意图。FIG. 2 is a schematic structural diagram of an infrared transceiver sensor of a non-contact temperature detection device in a battery system based on an infrared temperature sensor.
图3是基于红外温度传感器的电池系统非接触式域温度检测装置的红外发射电路图。FIG. 3 is an infrared emission circuit diagram of a non-contact temperature detection device in a battery system based on an infrared temperature sensor.
图4是基于红外温度传感器的电池系统非接触式域温度检测装置的红外接收电路图。FIG. 4 is an infrared receiving circuit diagram of a non-contact temperature detection device in a battery system based on an infrared temperature sensor.
具体实施方式Detailed ways
结合以下实施例对本实用新型作进一步描述。The present invention will be further described with reference to the following examples.
如图1所示,该基于红外温度传感器的电池系统非接触式域温度检测装置,包括控制单元MCU以及多个分别与控制单元MCU电连接的红外传感器,红外传感器为薄型传感器,包括红外吸收膜、热敏电阻和红外收发电路,红外收发电路包括红外发射电路和红外接收电路,红外吸收膜、热敏电阻和红外发射电路依次电连接,红外接收电路电连接控制单元MCU,红外发射电路和红外接收电路通信。采用红外温度传感器实现温度检测可有效减少温度采集探头数量,非接触式的红外温度检测不需要在被检测目标和采集探头之间增加热传导物质,不需要在被检测目标和采集探头之间不需要做绝缘处理,单个红外温度检测可以检测的温度区域比较广。As shown in Figure 1, the infrared temperature sensor-based non-contact temperature detection device for a battery system includes a control unit MCU and a plurality of infrared sensors that are electrically connected to the control unit MCU. The infrared sensors are thin sensors, including infrared absorption films. , thermistor and infrared transceiver circuit, the infrared transceiver circuit includes an infrared transmitting circuit and an infrared receiving circuit, the infrared absorption film, the thermistor and the infrared transmitting circuit are electrically connected in turn, the infrared receiving circuit is electrically connected to the control unit MCU, and the infrared transmitting circuit and the infrared transmitting circuit are electrically connected. Receive circuit communications. The use of infrared temperature sensor to achieve temperature detection can effectively reduce the number of temperature acquisition probes. Non-contact infrared temperature detection does not need to add thermally conductive substances between the detected target and the acquisition probe, and does not need to be between the detected target and the acquisition probe. With insulation treatment, a single infrared temperature detection can detect a wide range of temperature.
如图2所示,该红外温度传感器1具备有长方形带状的第1绝缘性薄膜2A及第2绝缘性薄膜2B、设置于第1绝缘性薄膜2A上的薄膜状或薄板状的热敏元件3、用铜箔等图案形成于第1绝缘性薄膜2A上且连接于热敏元件3的一对导电性配线膜4、及通过第2绝缘性薄膜2B层叠在热敏元件3的直上方的红外线吸收膜5。另外,该温度传感器1具备有在热敏元件3的层叠有红外线吸收膜5的面的相反面通过第1绝缘性薄膜2A层叠的红外线反射膜6。即,在热敏元件3的直下方,即第1绝缘性薄膜2A的设置有热敏元件3的面的相反面(第1绝缘性薄膜2A的背面侧)设置有红外线反射膜6。As shown in FIG. 2 , the
该红外收发装置还包括由如图3所示的红外发射电路和如图4所示的红外接收电路组成的红外收发电路,红外发射电路和红外接收电路一方面分别获取红外温度信号,另一方面与控制单元MCU通信连接。红外发射电路包括三极管,三极管集电极的集电极连接有型号为 TSAL6200红外发射管U4。红外接收电路包括型号为HS0038红外接收探头U3,红外接收探头U3经三极管逻辑电路连接到控制单元MCU。红外发射管U4是一种高效率的红外发光二极管,具有较高的辐射功能和辐射强度,高可靠性,适合高脉冲的电流动作。红外接收探头 U3由黑色环氧树脂封装,不受日光、荧光灯等光源干扰,内附磁屏蔽,功耗低,灵敏度高,在与小功率红外发射管U4配合的情况下,其接收距离可达35m,能与TTL,CMOS电路兼容;其接收信号频率为38kHz,周期约为26微秒,同时能对信号进行放大、检波、整形,得到TTL电平的编码信号,并且其传输速率可800比特每秒。The infrared transceiver device also includes an infrared transceiver circuit composed of an infrared transmitting circuit as shown in FIG. 3 and an infrared receiving circuit as shown in FIG. 4 . On the one hand, the infrared transmitting circuit and the infrared receiving circuit obtain infrared temperature signals respectively, and on the other hand Communication connection with the control unit MCU. The infrared emission circuit includes a triode, and the collector of the triode collector is connected with a TSAL6200 infrared emission tube U4. The infrared receiving circuit includes a model HS0038 infrared receiving probe U3, which is connected to the control unit MCU through a triode logic circuit. The infrared emission tube U4 is a high-efficiency infrared light-emitting diode with high radiation function and radiation intensity, high reliability, and is suitable for high-pulse current action. The infrared receiving probe U3 is encapsulated by black epoxy resin, which is not interfered by light sources such as sunlight and fluorescent lamps. It is equipped with a magnetic shield, low power consumption, and high sensitivity. 35m, compatible with TTL and CMOS circuits; the frequency of the received signal is 38kHz, and the period is about 26 microseconds. At the same time, it can amplify, detect, and shape the signal to obtain a TTL level encoded signal, and its transmission rate can be 800 bits. per second.
红外收发模块通过RS485通信接口接收到上位机的指令后,转发至红外收发部份,再由红外收发部份发射至下位机,其下位机具备红外通信功能;下位机接收到红外模块发射的指令后,返回相应的应答指令给红外收发模块,红外收发模块接收到下位指令的指令后通过本身的RS485通信接口上传至上位机,从而完成整个数据的交互过程。After the infrared transceiver module receives the command from the host computer through the RS485 communication interface, it forwards it to the infrared transceiver part, and then transmits it to the lower computer from the infrared transceiver part. The lower computer has the infrared communication function; After that, the corresponding response command is returned to the infrared transceiver module. After the infrared transceiver module receives the instruction of the lower-level instruction, it uploads it to the upper computer through its own RS485 communication interface, thereby completing the entire data interaction process.
该红外收发装置的RS485通信芯片U1状态在默认情况下为接收状态,红外发射电路通过外部晶振产生38kHz的载波信号,再由或非门对发射的数据起载波调制作用,将调制后的信号经过三极管和红外发射管发射出去;在红外发射把数据发射出去后,RS485通信芯片U1 为发射状态,可以控制HS0038在红外发射管发射时停止工作的功能,以防止接收与发射数据相互干扰。The RS485 communication chip U1 of the infrared transceiver device is in the receiving state by default. The infrared transmitting circuit generates a 38kHz carrier signal through an external crystal oscillator, and then the NOR gate modulates the transmitted data. The modulated signal passes through The triode and the infrared transmitting tube are transmitted; after the infrared transmitting transmits the data, the RS485 communication chip U1 is in the transmitting state, which can control the function of the HS0038 to stop working when the infrared transmitting tube is transmitting, so as to prevent the mutual interference between the receiving and transmitting data.
该基于红外温度传感器的电池系统非接触式域温度检测装置,在电池系统及关联的控制单元中将传统接触式数字式温度传感器、NTC温度传感器和热电温度传感器部分或者全部更换为红外温度传感器,实现非接触式的电池系统温度采集功能。在电池系统及关联的控制单元内布置单个或多个红外温度传感器,方向对准需要采集温度的区域,系统上电后,电池管理单元根据红外传感器的数据,进行域温度数据处理,采用比较的方法计算最高温度点值、最低值温度点值,采用加和求平均的方法计算出区域平均温度值,实现域温度的采集。减少温度采集探头的同时可以实现更广区域的温度采集、提高温度采集速率,减少传导物质和绝缘处理,降低成本。The infrared temperature sensor-based non-contact temperature detection device for a battery system replaces part or all of the traditional contact digital temperature sensor, NTC temperature sensor and pyroelectric temperature sensor with infrared temperature sensors in the battery system and the associated control unit, Realize the non-contact battery system temperature acquisition function. Arrange single or multiple infrared temperature sensors in the battery system and associated control unit, aiming at the area where the temperature needs to be collected. Methods Calculate the highest temperature point value and the lowest temperature point value, and calculate the regional average temperature value by adding and averaging to realize the acquisition of the domain temperature. By reducing the number of temperature acquisition probes, a wider area of temperature acquisition can be achieved, the temperature acquisition rate can be increased, conductive substances and insulation treatments can be reduced, and costs can be reduced.
最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the present invention. Persons should understand that the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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