CN210070627U - Improved generation response diathermanous equipment insulation device - Google Patents
Improved generation response diathermanous equipment insulation device Download PDFInfo
- Publication number
- CN210070627U CN210070627U CN201920695653.4U CN201920695653U CN210070627U CN 210070627 U CN210070627 U CN 210070627U CN 201920695653 U CN201920695653 U CN 201920695653U CN 210070627 U CN210070627 U CN 210070627U
- Authority
- CN
- China
- Prior art keywords
- coil
- induction
- diathermanous
- induction coil
- shell
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000009413 insulation Methods 0.000 title abstract description 7
- 230000006698 induction Effects 0.000 claims abstract description 88
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 29
- 229910052802 copper Inorganic materials 0.000 claims abstract description 27
- 239000010949 copper Substances 0.000 claims abstract description 27
- 241000208140 Acer Species 0.000 claims abstract description 21
- 239000011819 refractory material Substances 0.000 claims abstract description 21
- 238000001816 cooling Methods 0.000 claims abstract description 20
- 238000005219 brazing Methods 0.000 claims abstract description 3
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 8
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 229910001868 water Inorganic materials 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005452 bending Methods 0.000 abstract description 3
- 230000002093 peripheral effect Effects 0.000 abstract description 3
- 239000002023 wood Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005674 electromagnetic induction Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model relates to an improved generation response diathermanous equipment insulation heat-proof device, including the coil box, the upper portion is equipped with the induction coil shell in the coil box, the induction coil shell adopts the SMC board to constitute, be fixed with the response diathermanous coil in the induction coil shell, the pouring has the refractory material filling layer between response diathermanous coil and the induction coil shell, response diathermanous coil assembles as an organic whole through the refractory material filling layer with the induction coil shell, the tip water-cooling copper plate has been installed at the induction diathermanous coil both ends, the tip water-cooling copper plate is formed by bending the copper plate, the inside water-cooling copper pipe of brazing of tip water-cooling copper plate, the lower part is provided with the maple wood backup pad in the coil box, the maple; the utility model discloses can insulate and insulate against heat induction coil, improve induction coil's production efficiency and life, solve the easy problem that is cracked of the peripheral spare part of induction coil by induction heating and coil shell easily.
Description
[ technical field ]
The utility model belongs to the technical field of the response diathermy equipment technique and specifically relates to an insulating heat-proof device of improved generation response diathermy equipment.
[ background art ]
At present, in the actual heating production before forging, an induction diathermy device is often used. The induction diathermanous device mainly utilizes the electromagnetic induction principle, produces the magnetic line of force of high density in induction coil to metal bar in the cutting coil, thereby produce very big vortex in metal bar, finally make metal bar itself generate heat, reach and forge required temperature. The induction diathermanous coil can generate high-density magnetic lines of force due to the fact that the induction diathermanous coil bears large alternating current, and in order to reduce magnetic flux leakage and prevent other structural components from being inductively heated, efficiency is improved, and the induction diathermanous coil needs to be designed in an insulating mode. Meanwhile, in order to ensure the temperature in the hearth of the induction diathermanous coil, the induction diathermanous coil must be subjected to heat insulation treatment.
The traditional induction coil is only filled with refractory materials around the induction coil, and the building cement board is used as the shell of the induction coil, so that the temperature in the hearth is easy to dissipate, and the shell is easy to crack and fall off in the cold and hot change of the temperature, so that the service life of the induction coil is short.
[ contents of utility model ]
The utility model aims at solving foretell not enough and provide an insulating heat-proof device of improved generation response diathermanous equipment, can insulate and insulate against heat induction coil, improve induction coil's production efficiency and life, solve the easy problem that is cracked of easy induction heating of induction coil peripheral spare part and coil shell.
In order to realize the purpose, the improved insulation and heat insulation device of the induction diathermanous equipment comprises a coil box body 6, wherein an induction coil shell 4 is arranged at the upper part in the coil box body 6, the induction coil shell 4 is formed by SMC plates, an induction diathermanous coil 1 is fixed in the induction coil shell 4, the induction diathermanous coil 1 is horizontally arranged, a refractory material filling layer 2 is poured between the induction diathermanous coil 1 and the induction coil shell 4, the induction diathermanous coil 1 and the induction coil shell 4 are assembled into a whole through the refractory material filling layer 2, end part water-cooling copper plates 3 are arranged at two ends of the induction diathermanous coil 1, the end part water-cooling copper plates 3 are formed by bending red copper plates, water-cooling copper pipes are brazed on the inner sides of the end part water-cooling copper plates 3, a maple wood support plate 5 is arranged at the lower part in the, the maple wood support plate 5 is fixed on the bottom plate of the induction coil shell 4.
Further, the refractory material of the refractory material filling layer 2 is formed by mixing zirconia, alumina and water.
Further, induction coil shell 4 includes roof, bottom plate and is located the backplate between roof and the bottom plate, roof, bottom plate, backplate pass through the flat button head bolted connection of stainless steel as an organic whole.
Further, the maple support plate 5 is vertically arranged and symmetrical front and back, and the top of the maple support plate 5 is fixed on the bottom plate of the induction coil shell 4 through bolts.
Compared with the prior art, the utility model, novel structure, simple, reasonable in design can insulate and insulate against heat induction coil more high-efficiently, improves induction coil's production efficiency and life, has solved the easy shortcoming and not enough that is split easily by induction heating and coil shell of peripheral spare part of traditional induction coil, is worth popularizing and applying.
[ description of the drawings ]
Fig. 1 is a schematic front structural view of the present invention;
fig. 2 is a schematic side view of the present invention;
in the figure: 1. the induction diathermanous coil comprises an induction diathermanous coil 2, a refractory material filling layer 3, an end water-cooling copper plate 4, an induction coil shell 5, a maple supporting plate 6 and a coil box body.
[ detailed description of the invention ]
The invention is further described below with reference to the accompanying drawings:
as shown in the accompanying drawing, the utility model discloses a coil box 6, upper portion is equipped with induction coil shell 4 in the coil box 6, induction coil shell 4 adopts the SMC board to constitute, induction coil shell 4 internal fixation has induction diathermanous coil 1, induction diathermanous coil 1 horizontal arrangement, it has refractory material filling layer 2 to pour into between induction diathermanous coil 1 and the induction coil shell 4, induction diathermanous coil 1 and induction coil shell 4 are as an organic whole through the equipment of refractory material filling layer 2, tip water-cooling copper 3 has been installed at induction diathermanous coil 1 both ends, tip water-cooling copper 3 is formed by bending of copper, 3 inboard water-cooling copper pipes that braze of tip water-cooling copper, the lower part is provided with maple backup pad 5 in the coil box 6, maple backup pad 5 adopts maple to make, maple backup pad 5 is fixed on induction coil. Wherein, the refractory material of the refractory material filling layer 2 is formed by mixing zirconia, alumina and water; induction coil shell 4 includes roof, bottom plate and is located the backplate between roof and the bottom plate, and roof, bottom plate, backplate pass through the flat button head bolted connection of stainless steel as an organic whole, and 5 vertical arranging and front and back symmetries of maple backup pad, and bolted fixation is passed through at 5 tops of maple backup pad on induction coil shell 4's bottom plate.
The utility model discloses mainly constitute by the induction coil shell and the bottom maple backup pad of the refractory material of whole pouring type, tip water-cooling copper, SMC material etc.. The induction diathermanous coil is fixed in a coil box body formed by an SMC coil shell and is integrally cast and assembled by refractory materials. Wherein, the selected refractory material has lower heat conductivity coefficient, smaller thermal expansion degree and stronger thermal shock resistance, the main components of the refractory material are zirconia and alumina, under the conditions of specified humidity and temperature, proper water is added and fully stirred into casting material with better fluidity, and the casting material is filled between the induction diathermanous coil and the SMC coil shell; the induction coil is integrally heated according to a baking curve, and a high-insulation low-heat-conduction hearth is obtained after moisture in the refractory material is completely removed, so that the voltage on the induction coil is insulated from the outside, and the heat in the hearth cannot be dissipated to the outside to heat other parts. The water-cooling copper of tip is bent by red copper and is formed, and its inboard water-cooling copper pipe of brazing installs the both ends at the induction diathermanous coil with the flat button head bolt of stainless steel, and its effect is the magnetic leakage that absorbs the scattered effusion to take away the induction heating that produces the copper through the cooling water, can not receive thermal deformation with the assurance copper, can ensure like this that the magnetic line of force can not follow both sides and effusion, produce induction heating to other parts of equipment. The shell of the induction diathermanous coil is an SMC plate which has good insulating property and high-temperature resistance, and the stainless steel flat round head bolts are used for forming a top plate, a bottom plate and a back plate of the coil shell, so that the induction coil is ensured to be insulated externally and not to generate too large heat radiation and heat conduction. The maple board of bottom is as the support piece of whole induction coil subassembly, fixes on coil housing's bottom plate with the bolt, as the support piece of whole induction coil subassembly, and its good insulating properties can keep apart coil and the steel construction electricity of bottom, avoids voltage and heat in the coil to exert an influence to the external world.
The present invention is not limited by the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and are all included in the protection scope of the present invention.
Claims (4)
1. The utility model provides an insulating heat-proof device of improved generation response diathermanous equipment which characterized in that: including coil box (6), upper portion is equipped with induction coil shell (4) in coil box (6), induction coil shell (4) adopt the SMC board to constitute, induction coil shell (4) internal fixation has induction diathermanous coil (1), induction diathermanous coil (1) horizontal arrangement, it has refractory material filling layer (2) to pour into between induction diathermanous coil (1) and induction coil shell (4), induction diathermanous coil (1) assembles as an organic wholely through refractory material filling layer (2) with induction coil shell (4), tip water-cooling copper (3) have been installed at induction diathermanous coil (1) both ends, tip water-cooling copper (3) are bent by the copper plate and form, the inboard water-cooling copper pipe of brazing of water-cooling copper (3), the lower part is provided with maple backup pad (5) in coil box (6), the maple support plate (5) is made of maple, and the maple support plate (5) is fixed on the bottom plate of the induction coil shell (4).
2. The improved insulated unit of induction diathermy equipment as recited in claim 1, wherein: the refractory material of the refractory material filling layer (2) is formed by mixing zirconia, alumina and water.
3. The improved insulated unit of induction diathermy equipment as recited in claim 1, wherein: the induction coil shell (4) comprises a top plate, a bottom plate and a back plate located between the top plate and the bottom plate, wherein the top plate, the bottom plate and the back plate are connected into a whole through stainless steel flat round head bolts.
4. The improved insulated unit of induction diathermy equipment as set forth in claim 3, wherein: the maple support plate (5) is vertically arranged and is symmetrical front and back, and the top of the maple support plate (5) is fixed on the bottom plate of the induction coil shell (4) through bolts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920695653.4U CN210070627U (en) | 2019-05-16 | 2019-05-16 | Improved generation response diathermanous equipment insulation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920695653.4U CN210070627U (en) | 2019-05-16 | 2019-05-16 | Improved generation response diathermanous equipment insulation device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210070627U true CN210070627U (en) | 2020-02-14 |
Family
ID=69452158
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920695653.4U Expired - Fee Related CN210070627U (en) | 2019-05-16 | 2019-05-16 | Improved generation response diathermanous equipment insulation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210070627U (en) |
-
2019
- 2019-05-16 CN CN201920695653.4U patent/CN210070627U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200214 |