CN210070299U - An energy-saving condenser for automobile air-conditioning using heat pipe water cooling - Google Patents
An energy-saving condenser for automobile air-conditioning using heat pipe water cooling Download PDFInfo
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- CN210070299U CN210070299U CN201920444312.XU CN201920444312U CN210070299U CN 210070299 U CN210070299 U CN 210070299U CN 201920444312 U CN201920444312 U CN 201920444312U CN 210070299 U CN210070299 U CN 210070299U
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 103
- 238000001816 cooling Methods 0.000 title claims abstract description 69
- 238000004378 air conditioning Methods 0.000 title claims abstract description 25
- 238000003860 storage Methods 0.000 claims abstract description 62
- 239000003507 refrigerant Substances 0.000 claims abstract description 28
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 18
- 238000007789 sealing Methods 0.000 claims description 54
- 238000007664 blowing Methods 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- -1 aluminum-acetone Chemical compound 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 239000003112 inhibitor Substances 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 abstract description 20
- 238000005265 energy consumption Methods 0.000 abstract description 13
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- 239000000498 cooling water Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/88—Optimized components or subsystems, e.g. lighting, actively controlled glasses
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Abstract
本实用新型公开了一种采用热管水冷的汽车空调用节能冷凝器,气态的制冷剂从进气口进入密封套筒内的制冷剂填充空间,与冷却盘管内的换热介质进行换热,制冷剂冷凝为液体从出液口流出;换热介质在冷凝盘管内吸热后升温,再从换热介质入口进入储水箱,与平板翅片热管装置的下端进行换热;下端热管内的丙酮吸热,上升至平板翅片热管装置的上端并进行放热,然后冷凝回流,而平板翅片热管装置的上部在储水箱外部,还可以设置风机提高平板翅片热管装置上端的散热效率;储水箱内被降温的换热介质从换热介质出口经第一连接管道进入冷却盘管之中形成散热循环;从单一的冷凝器直接吹风散热的显热换热,改为潜热与显热配合换热,保障散热效果的同时减少能耗。
The utility model discloses an energy-saving condenser for automobile air-conditioning which adopts heat pipe water cooling. The gaseous refrigerant enters a refrigerant filling space in a sealed sleeve from an air inlet, exchanges heat with a heat exchange medium in a cooling coil, and cools the air. The heat exchange medium is condensed into liquid and flows out from the liquid outlet; the heat exchange medium absorbs heat in the condensing coil and then heats up, and then enters the water storage tank from the heat exchange medium inlet to exchange heat with the lower end of the flat fin heat pipe device; the acetone in the lower end heat pipe absorbs heat The heat rises to the upper end of the flat fin heat pipe device and releases heat, and then condenses back to the upper end of the flat fin heat pipe device. The upper part of the flat fin heat pipe device is outside the water storage tank, and a fan can also be set to improve the heat dissipation efficiency of the upper end of the flat fin heat pipe device; the water storage tank The heat exchange medium that is cooled inside enters the cooling coil from the heat exchange medium outlet through the first connecting pipe to form a heat dissipation cycle; the sensible heat exchange that directly blows heat from a single condenser is changed to the combined heat exchange of latent heat and sensible heat , to ensure the cooling effect while reducing energy consumption.
Description
技术领域technical field
本实用新型属于汽车空调冷凝设备技术领域,特别涉及一种采用热管水冷的汽车空调用节能冷凝器。The utility model belongs to the technical field of automobile air-conditioning condensing equipment, in particular to an energy-saving condenser for automobile air-conditioning which adopts heat pipe water cooling.
背景技术Background technique
随着我国经济的飞速发展,人们生活水平不断提高。据《2017中国汽车行业现状分析》,近几年我国汽车销量保持快速增长。汽车普及率越来越高,而汽车的节能减排也一直是社会各界高度关注的问题。我国绝大部分国土处于亚热带与温带,常年气温较高,因而汽车空调的使用率也非常高。汽车空调在整个汽车行业里耗能不可忽视;With the rapid development of my country's economy, people's living standards continue to improve. According to the "2017 Analysis of the Current Situation of China's Automobile Industry", my country's automobile sales have maintained rapid growth in recent years. The popularity of automobiles is getting higher and higher, and the energy saving and emission reduction of automobiles has always been a matter of great concern to all sectors of society. Most of my country's land is in the subtropical and temperate zones, and the temperature is relatively high all year round, so the utilization rate of automobile air conditioners is also very high. The energy consumption of automobile air conditioning cannot be ignored in the entire automobile industry;
现有的汽车空调冷凝器普遍采用电动风机直接对冷凝盘管吹拂进行风冷散热;汽车空调冷凝器的作用是把压缩机排出高温、高压制冷剂气体,通过冷凝盘管将热量散发到车外空气中,从而使高温、高压制冷剂气体冷凝成较高温、高压的液体。市面上汽车空调冷凝器有管片式、管带式及平流式三种结构形式。Existing automobile air conditioning condensers generally use electric fans to directly blow the condensing coils for air cooling and heat dissipation; the function of automobile air conditioning condensers is to discharge high-temperature and high-pressure refrigerant gas from the compressor, and dissipate heat to the outside of the vehicle through the condensing coils. In the air, the high-temperature, high-pressure refrigerant gas condenses into a higher-temperature, high-pressure liquid. There are three kinds of structure types of automobile air conditioner condensers on the market: tube sheet type, tube belt type and advection type.
以目前的汽车空调冷凝器的换热特点和制冷剂特性,要提高性能不外乎从三个方面考虑:加换热面积(即增加冷凝盘管的长度或者管数);通过增加风机功率从而提高空气侧风速;提高冷凝器内制冷剂流量分配的均匀度。但增加冷凝器总管长将增加冷凝器的阻力损失,冷凝器进出口压降增大,空调系统压缩功增大;冷凝器管数增多将增加流量分配均匀度的难度;风机功率的提高显示增加风机的能耗。因此保证空调的制冷效果和冷凝器的散热效果情况下,降低冷凝器能耗是一个非常重要的研究课题。Based on the heat exchange characteristics and refrigerant characteristics of the current automobile air conditioner condensers, there are three aspects to improve the performance: increase the heat exchange area (that is, increase the length or number of tubes of the condensing coil); Increase the air-side wind speed; improve the uniformity of refrigerant flow distribution in the condenser. However, increasing the total length of the condenser pipe will increase the resistance loss of the condenser, the pressure drop at the inlet and outlet of the condenser will increase, and the compression work of the air conditioning system will increase; the increase in the number of condenser pipes will increase the difficulty of flow distribution uniformity; the increase in fan power shows an increase in The energy consumption of the fan. Therefore, under the condition of ensuring the cooling effect of the air conditioner and the heat dissipation effect of the condenser, reducing the energy consumption of the condenser is a very important research topic.
实用新型内容Utility model content
为了克服现有技术存在的不足,本实用新型提供了一种采用热管水冷的汽车空调节能冷凝器,从原来显热换热改为显热与潜热配合换热,在保障散热效果的同时,能减少散热过程中的能耗。In order to overcome the deficiencies of the prior art, the utility model provides an energy-saving condenser for an automobile air conditioner using heat pipe water cooling, which changes from the original sensible heat exchange to the combined heat exchange of sensible heat and latent heat. Reduce energy consumption during cooling.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme adopted by the utility model to solve its technical problems is:
一种采用热管水冷的汽车空调用节能冷凝器,包括储水箱、平板翅片热管装置、密封套筒、冷却盘管、水泵;所述储水箱设有换热介质入口和换热介质出口;所述平板翅片热管装置由多个热管和多个焊接在热管外侧的平板翅片组成,热管内填充有丙酮;所述平板翅片热管装置的下端位于储水箱内用于吸热,上端位于储水箱外部用于放热;所述密封套筒内设有冷却盘管,冷却盘管进口端与换热介质出口通过第一连接管连通,所述冷却盘管出口端与换热介质入口通过第二连接管连通;所述水泵设置在第一连接管或第二连接管上;所述密封套筒的内侧面与冷却盘管的外侧面之间具有制冷剂填充空间;所述密封套筒的壳体上端设有进气口,壳体下端设有出液口,进气口和出液口均与制冷剂填充空间连通。An energy-saving condenser for automobile air-conditioning using heat pipe water cooling, comprising a water storage tank, a flat fin heat pipe device, a sealing sleeve, a cooling coil, and a water pump; the water storage tank is provided with a heat exchange medium inlet and a heat exchange medium outlet; The flat fin heat pipe device is composed of a plurality of heat pipes and a plurality of flat fins welded on the outside of the heat pipes, and the heat pipes are filled with acetone; the lower end of the flat fin heat pipe device is located in the water storage tank for heat absorption, and the upper end is located in the storage tank. The outside of the water tank is used for heat release; the sealing sleeve is provided with a cooling coil, the inlet end of the cooling coil is communicated with the outlet of the heat exchange medium through the first connecting pipe, and the outlet end of the cooling coil and the inlet of the heat exchange medium are connected through the first connecting pipe. The two connecting pipes are connected; the water pump is arranged on the first connecting pipe or the second connecting pipe; there is a refrigerant filling space between the inner side of the sealing sleeve and the outer side of the cooling coil; The upper end of the casing is provided with an air inlet, the lower end of the casing is provided with a liquid outlet, and both the air inlet and the liquid outlet are communicated with the refrigerant filling space.
上述技术方案中的一种采用热管水冷的汽车空调用节能冷凝器,进气口和出液口分别用于连通汽车空调的制冷剂连通管道,气态的制冷剂从进气口进入密封套筒内的制冷剂填充空间,与冷却盘管内的换热介质进行换热,制冷剂冷凝为液体从出液口流出;换热介质在冷凝盘管内吸热后升温,在水泵的作用下从换热介质入口进入储水箱,与平板翅片热管装置的下端进行换热,热管下端的丙酮吸热,上升至平板翅片热管装置的上端位于储水箱外部进行放热然后再冷凝回流,在某些实施例中还可以设置风机提高平板翅片热管装置上端的散热效率;储水箱内被降温的换热介质从换热介质出口再经第一连接管道进入冷却盘管之中形成散热循环;本实用新型的技术方案,从原来风机对冷凝器直接吹风散热单一的显热换热,改为潜热(制冷剂与换热介质、换热介质与热管内的丙酮)与显热(热管上端与空气)配合换热的方式,减少了散热过程中的能耗,与原风冷散热系统相比,汽车空调将节省了能耗。In one of the above technical solutions, an energy-saving condenser for automobile air-conditioning using heat pipe water cooling, the air inlet and the liquid outlet are respectively used to communicate with the refrigerant communication pipeline of the automobile air conditioner, and the gaseous refrigerant enters the sealing sleeve from the air inlet. The refrigerant fills the space and exchanges heat with the heat exchange medium in the cooling coil, and the refrigerant condenses into liquid and flows out from the liquid outlet; The inlet enters the water storage tank, exchanges heat with the lower end of the flat fin heat pipe device, the acetone at the lower end of the heat pipe absorbs heat, rises to the upper end of the flat fin heat pipe device, which is located outside the water storage tank to release heat and then condense and reflux again, in some embodiments A fan can also be set in the middle to improve the heat dissipation efficiency of the upper end of the flat fin heat pipe device; the heat exchange medium cooled in the water storage tank enters the cooling coil through the first connecting pipe from the heat exchange medium outlet to form a heat dissipation cycle; The technical solution is to change from the original sensible heat exchange that the fan directly blows the condenser to dissipate heat, to latent heat (refrigerant and heat exchange medium, heat exchange medium and acetone in the heat pipe) and sensible heat (the upper end of the heat pipe and the air). Compared with the original air-cooled heat dissipation system, the car air conditioner will save energy consumption.
在某些实施例中,所述换热介质入口设置在所述储水箱的一端的上侧;所述换热介质出口设置在所述储水箱的另一端的下侧。换热介质从换热介质入口进入,从换热介质出口流出,利用了流体的自然规律,在重力作用下能自发的自上往下流,节约水泵部分动力降低水泵的能耗。In some embodiments, the heat exchange medium inlet is arranged on the upper side of one end of the water storage tank; the heat exchange medium outlet is arranged on the lower side of the other end of the water storage tank. The heat exchange medium enters from the heat exchange medium inlet and flows out from the heat exchange medium outlet. Using the natural law of the fluid, it can spontaneously flow from top to bottom under the action of gravity, saving part of the power of the pump and reducing the energy consumption of the pump.
在某些实施例中,所述冷却盘管出口端设置在密封套筒的上端;所述冷却盘管入口端设置在密封套筒的下端。In some embodiments, the cooling coil outlet end is provided at the upper end of the sealing sleeve; the cooling coil inlet end is provided at the lower end of the sealing sleeve.
在某些实施例中,所述储水箱包括左箱体、右箱体和密封盖板;所述左箱体与右箱体可拆卸地密封连接形成储水箱的底部和侧部;所述密封盖板设置在平板翅片热管装置上,密封盖板可拆卸地密封盖合在储水箱的上端,平板翅片热管装置位于密封盖板下方的一端位于储水箱内。可拆卸地密封连接可以采用螺丝、密封圈的组合进行可拆卸密封连接,在其它实施例中还可以其它的方式进行可拆卸地密封连接;将水箱设成左箱体和右箱体,可拆卸地密封连接,便于拆卸后进行清洗;密封盖板设置在平板翅片热管装置上与平板翅片热管装置形成一个整体,将平板翅片热管装置安装在储水箱箱上时,同时便形成了储水箱的密封结构;便于密封地将平板翅片热管装置安装在储水箱上。In some embodiments, the water storage tank includes a left tank body, a right tank body and a sealing cover; the left tank body and the right tank body are detachably and sealedly connected to form the bottom and side of the water storage tank; the sealing The cover plate is arranged on the flat plate fin heat pipe device, the sealing cover plate is detachably sealed and closed on the upper end of the water storage tank, and the end of the flat plate fin heat pipe device under the sealing cover plate is located in the water storage tank. The detachable sealing connection can be made by a combination of screws and sealing rings, and in other embodiments, the detachable sealing connection can also be made in other ways; The sealing cover is arranged on the flat fin heat pipe device to form a whole with the flat fin heat pipe device. When the flat fin heat pipe device is installed on the water storage tank, a storage tank is formed at the same time. The sealing structure of the water tank; it is convenient to seal the flat fin heat pipe device on the water storage tank.
在某些实施例中,多个所述热管等间距均匀排列,所述平板翅片对应所述热管的排列位置均设有套接孔;多个所述平板翅片通过套接孔套装到所述热管上,且与热管外侧壁等间隔地焊接固定。平板翅片热管装置的一种设置结构,结构简单,生产组装更方便。In some embodiments, a plurality of the heat pipes are evenly arranged at equal intervals, and the flat fins are provided with socket holes corresponding to the arrangement positions of the heat pipes; the plurality of the flat fins are fitted to the heat pipes through the socket holes. on the heat pipe, and is welded and fixed with the outer side wall of the heat pipe at equal intervals. A setting structure of a flat plate fin heat pipe device has a simple structure and is more convenient for production and assembly.
在某些实施例中,所述储水箱的上端设有密封盖板,所述密封盖板为平板翅片热管装置的一个平板翅片,该翅片用于与储水箱可拆卸地密封盖合。将密封盖板与平板翅片装置上的平板翅片相结合。In some embodiments, the upper end of the water storage tank is provided with a sealing cover, and the sealing cover is a flat fin of the flat-fin heat pipe device, and the fin is used to seal and cover the water storage tank detachably. . Combine the sealing cover with the flat fins on the flat fin assembly.
在某些实施例中,位于储水箱内的平板翅片的外侧壁与储水箱的内侧壁紧贴配合,位于储水箱内的平板翅片上均设有过水孔;上下相邻的两层平板翅片上的过水孔,呈左右两端错开设置。提高换热介质在储水箱内的流动路程,提高换热介质与热管的对流换热效率。In some embodiments, the outer side walls of the flat fins located in the water storage tank are closely fitted with the inner side walls of the water storage tank, and the flat fins located in the water storage tank are provided with water passage holes; The water passage holes on the fins are staggered at the left and right ends. The flow path of the heat exchange medium in the water storage tank is improved, and the convective heat exchange efficiency between the heat exchange medium and the heat pipe is improved.
在某些实施例中,所述热管为铝-丙酮热虹吸管,加有缓蚀剂;所述热管的外直径d1=25mm,壁厚F1=2mm;横向管距S1=50mm,纵向管距S2=50mm;翅片外径d2=50mm,翅片高度h2=12.5mm,翅片厚度F3=1.0mm,翅片间距Y=6mm。某实施例中,平板翅片热管装置的一种设计参数,散热效率高;但本申请不以此为限,在其它的实施例中还可以使用其它的参数,均应属于本申请的保护范畴。In some embodiments, the heat pipe is an aluminum-acetone thermosiphon with a corrosion inhibitor added; the outer diameter of the heat pipe is d 1 =25mm, the wall thickness F 1 =2mm; the transverse pipe distance S 1 =50mm, the longitudinal Tube distance S 2 =50mm; fin outer diameter d 2 =50mm, fin height h 2 =12.5mm, fin thickness F 3 =1.0mm, fin spacing Y=6mm. In a certain embodiment, a design parameter of the flat-fin heat pipe device has high heat dissipation efficiency; however, this application is not limited to this, and other parameters can also be used in other embodiments, all of which shall belong to the protection scope of this application. .
在某些实施例中,所述冷却盘管为铜管,由若干冷却管呈方形矩阵排列,首尾连通组成。本实施例中,密封套筒为方形,所以冷却盘管也为方形,在其它实施例中,冷却盘管还可以为其它的形状,均应属于本申请的保护范畴。In some embodiments, the cooling coil is a copper tube, which is composed of a plurality of cooling tubes arranged in a square matrix and connected end to end. In this embodiment, the sealing sleeve is square, so the cooling coil is also square. In other embodiments, the cooling coil may also be in other shapes, all of which belong to the protection scope of the present application.
在某些实施例中,还包括风机,所述风机用于向平板翅片热管装置的上端进行吹风。提升散热效率。In some embodiments, a fan is further included, and the fan is used for blowing air to the upper end of the flat-fin heat pipe device. Improve heat dissipation efficiency.
本实用新型的有益效果是:本实用新型的一种采用热管水冷的汽车空调用节能冷凝器,进气口和出液口分别用于连通汽车空调的制冷剂连通管道,气态的制冷剂从进气口进入密封套筒内的制冷剂填充空间,与冷却盘管内的换热介质进行换热,制冷剂冷凝为液体从出液口流出;换热介质在冷凝盘管内吸热后升温,在水泵的作用下从换热介质入口进入储水箱,与平板翅片热管装置的下端进行换热,热管下端的丙酮吸热,上升至平板翅片热管装置的上端位于储水箱外部进行放热然后再冷凝回流,在某些实施例中还可以设置风机提高平板翅片热管装置上端的散热效率;储水箱内被降温的换热介质从换热介质出口再经第一连接管道进入冷却盘管之中形成散热循环;本实用新型的技术方案,从原来风机对冷凝器直接吹风散热单一的显热换热,改为潜热(制冷剂与换热介质、换热介质与热管)与显热(热管上端与空气)配合换热的方式,减少了散热过程中的能耗,与原风冷散热系统相比,汽车空调将节省了能耗。The beneficial effects of the utility model are as follows: in the utility model, an energy-saving condenser for automobile air-conditioning adopts heat pipe water cooling, the air inlet and the liquid outlet are respectively used to communicate with the refrigerant communication pipes of the automobile air-conditioning, and the gaseous refrigerant flows from the inlet and outlet. The air port enters the refrigerant filling space in the sealing sleeve, and exchanges heat with the heat exchange medium in the cooling coil, and the refrigerant condenses into liquid and flows out from the liquid outlet; Under the action of the heat exchange medium inlet, it enters the water storage tank and exchanges heat with the lower end of the flat fin heat pipe device. The acetone at the lower end of the heat pipe absorbs heat and rises to the upper end of the flat fin heat pipe device, which is located outside the water storage tank to release heat and then condense again. In some embodiments, a fan can also be provided to improve the heat dissipation efficiency of the upper end of the flat-fin heat pipe device; the cooled heat exchange medium in the water storage tank enters the cooling coil from the heat exchange medium outlet through the first connecting pipe to form Heat dissipation cycle; the technical scheme of the present utility model changes from the original sensible heat exchange that the fan directly blows heat to the condenser, and changes it to latent heat (refrigerant and heat exchange medium, heat exchange medium and heat pipe) and sensible heat (the upper end of the heat pipe and the Compared with the original air-cooled heat dissipation system, the car air conditioner will save energy consumption.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
图1是某实施例中所述的一种采用热管水冷的汽车空调用节能冷凝器的结构示意图;Fig. 1 is the structural representation of a kind of energy-saving condenser for automobile air-conditioning using heat pipe water cooling described in a certain embodiment;
图2是某实施例中平板翅片热管装置的安装结构的剖视结构示意图;2 is a schematic cross-sectional structural diagram of an installation structure of a flat plate fin heat pipe device in an embodiment;
图3是某实施例中平板翅片的结构示意图;Fig. 3 is the structural representation of the plate fin in a certain embodiment;
图4是图3中区域A的放大结构示意图;Fig. 4 is the enlarged structural representation of area A in Fig. 3;
图5是某实施例中的冷却盘管的结构示意图;5 is a schematic structural diagram of a cooling coil in an embodiment;
图6是某实施例中冷却盘管的轴侧结构示意图。FIG. 6 is a schematic diagram of the axial side structure of the cooling coil in an embodiment.
具体实施方式Detailed ways
现在结合附图对本实用新型作进一步详细的说明。这些附图均为简化的示意图,仅以示意方式说明本实用新型的基本结构,因此其仅显示与本实用新型有关的构成。The present utility model will now be described in further detail in conjunction with the accompanying drawings. These drawings are all simplified schematic diagrams, and only illustrate the basic structure of the present invention in a schematic manner, so they only show the structures related to the present invention.
本申请的描述中,需要理解的是,术语“纵向”、“径向”、“长度”、“宽度”、“厚度”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of this application, it should be understood that the terms "longitudinal", "radial", "length", "width", "thickness", "upper", "lower", "left", "right", " The orientation or positional relationship indicated by "front", "rear", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. In the description of this application, unless stated otherwise, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood in specific situations.
如图1-6所示的一种采用热管水冷的汽车空调用节能冷凝器,包括储水箱1、平板翅片热管装置2、密封套筒3、冷却盘管4、水泵7;所述储水箱1设有换热介质入口14和换热介质出口13;所述平板翅片热管装置2由多个热管21和多个焊接在热管21外侧的平板翅片22组成,热管21内填充有丙酮;所述平板翅片热管装置2的下端位于储水箱1内用于吸热,上端位于储水箱1外部用于放热;所述密封套筒3内设有冷却盘管4,冷却盘管4进口端42与换热介质出口13通过第一连接管5连通,所述冷却盘管4出口端41与换热介质入口14通过第二连接管6连通;所述水泵7设置在第一连接管5或第二连接管6上;所述密封套筒3的内侧面与冷却盘管4的外侧面之间具有制冷剂填充空间;所述密封套筒3的壳体上端设有进气口31,壳体下端设有出液口32,进气口31和出液口32均与制冷剂填充空间连通。As shown in Figures 1-6, an energy-saving condenser for automobile air conditioning using heat pipe water cooling includes a
图1中,密封套筒3壳体的上盖为爆开结构,为了显示出内部的制冷剂填充空间以及冷却盘管4,在实际的实用状态下,该处是密封结构。In FIG. 1 , the upper cover of the casing of the sealing
上述技术方案中的一种采用热管水冷的汽车空调用节能冷凝器,进气口31和出液口32分别用于连通汽车空调的制冷剂连通管道,气态的制冷剂从进气口31进入密封套筒3内的制冷剂填充空间,与冷却盘管4内的换热介质进行换热,制冷剂冷凝为液体从出液口32流出;换热介质在冷凝盘管4内吸热后升温,在水泵的作用下从换热介质入口进入储水箱1,与平板翅片热管装置3的下端进行换热,热管下端的丙酮吸热,上升至平板翅片热管装置4的上端位于储水箱1外部,通过热管和平板翅片进行放热,丙酮具有气热两相,吸热后为气体上升,放热后冷凝回流;在某些实施例中还可以设置风机8提高平板翅片热管装置上端的散热效率;储水箱1内被降温的换热介质从换热介质出口再经第一连接管道5进入冷却盘管4之中形成散热循环;本实用新型的技术方案,从原来风机对冷凝器直接吹风散热单一的显热换热,改为潜热(制冷剂与换热介质、换热介质与热管)与显热(热管上端与空气)配合换热的方式,减少了散热过程中的能耗,与原风冷散热系统相比,汽车空调将节省了能耗,汽车使用空调以60Km/h速度每行驶100km,可节约335g油。In one of the above technical solutions, a heat-pipe water-cooled energy-saving condenser for an automobile air conditioner is used. The air inlet 31 and the
在某些实施例中,所述换热介质入口设置在所述储水箱1的一端的上侧;所述换热介质出口13设置在所述储水箱1的另一端的下侧。换热介质从换热介质入口进入,从换热介质出口流出,利用了水压的自然规律,在重力作用下能自发的自上往下流,节约水泵部分动力降低水泵7的能耗。本实施例中,水泵可以为电子水泵。In some embodiments, the heat exchange medium inlet is arranged on the upper side of one end of the
在某些实施例中,所述冷却盘管4出口端设置在密封套筒3的上端;所述冷却盘管4入口端设置在密封套筒3的下端。In some embodiments, the outlet end of the cooling
在某些实施例中,所述储水箱包括左箱体12、右箱体11和密封盖板;所述左箱体12与右箱体11可拆卸地密封连接形成储水箱1的底部和侧部;所述密封盖板设置在平板翅片热管装置3上,密封盖板可拆卸地密封盖合在储水箱1的上端,平板翅片热管装置3位于密封盖板下方的一端位于储水箱1内。可拆卸地密封连接可以采用螺丝、密封圈的组合进行可拆卸密封连接,在其它实施例中还可以其它的方式进行可拆卸地密封连接;将水箱1设成左箱体12和右箱体11,可拆卸地密封连接,便于拆卸后进行清洗;密封盖板设置在平板翅片热管装置3上与平板翅片热管装置形成一个整体,便于密封地将平板翅片热管装置安装在储水箱上。In some embodiments, the water storage tank includes a left tank body 12 , a
在某些实施例中,多个所述热管21等间距均匀排列,所述平板翅片22对应所述热管21的排列位置均设有套接孔;多个所述平板翅片22通过套接孔套装到所述热管21上,且与热管外侧壁等间隔地焊接固定。平板翅片热管装置3的一种设置结构,结构简单,生产组装更方便。In some embodiments, a plurality of the
在某些实施例中,所述储水箱1的上端设有密封盖板,所述密封盖板为平板翅片热管装置3的一个平板翅片22,该翅片用于与储水箱3可拆卸地密封盖合。将密封盖板与平板翅片装置3上的平板翅片相结合。In some embodiments, the upper end of the
在某些实施例中,位于储水箱1内的平板翅片22的外侧壁与储水箱1的内侧壁紧贴配合(优选为紧贴密封配合),位于储水箱1内的平板翅片22上均设有过水孔221;上下相邻的两层平板翅片22上的过水孔221,呈左右两端错开设置。换热介质从换热介质入口流入,需要先水平流动到右端然后再通过设置在右端过水孔221垂直向下流动进入下层的平板翅片22间隙,然后再水平流动至靠近入口的左端,再通过设置在左端的过水孔221进入下层,然后再向右,依次往复;提高换热介质在储水箱1内的流动路程,提高换热介质与热管21的对流换热效率。In some embodiments, the outer side walls of the
在某些实施例中,所述热管21为铝-丙酮热虹吸管,加有缓蚀剂;所述热管21的外直径d1=25mm,壁厚F1=2mm;横向管距S1=50mm,纵向管距S2=50mm;翅片外径d2=50mm,翅片高度h2=12.5mm,翅片厚度F3=1.0mm,翅片间距Y=6mm。(本实施例采用的是矩形翅片,若干套接孔将一个矩形翅片均分为若干矩形翅片区域,每个套接孔均位于其对应的矩形翅片区域的中心;翅片外径d2指的是套接孔中心至该矩形翅片区域边线的内切圆直径;翅片高度h2指的是套接孔边缘至该矩形翅片区域边线的最短的垂直距离。)平板翅片热管装置2的一种优选的设计参数,散热效率高;但本申请不以此为限,在其它的实施例中还可以使用其它的参数,均应属于本申请的保护范畴。In some embodiments, the
在本实施例中,采用的是矩形翅片,在某些实施例中还可以采用圆形翅片,在本实施例中,采用的是多个热管的同一高度的翅片为一个整体进行设置组装,在某些实施例中,还可以是分体结构的平板翅片,各热管外侧的翅片并不一体相连,均应属于本申请的保护范畴。In this embodiment, rectangular fins are used, and in some embodiments, circular fins can also be used. In this embodiment, fins of the same height of multiple heat pipes are used and set as a whole Assembly, in some embodiments, can also be a flat plate fin with a split structure, and the fins on the outside of each heat pipe are not integrally connected, which should all belong to the protection scope of the present application.
在某些实施例中,所述冷却盘管4为铜管,由若干冷却管呈方形矩阵排列,首尾连通组成。本实施例中,密封套筒3为方形,所以冷却盘管也为方形,在其它实施例中,冷却盘管还可以为其它的形状,均应属于本申请的保护范畴。In some embodiments, the cooling
图5和图6所示出的为双排结构的冷凝盘管4,在其它实施例中也可以为4排、6排等结构,可根据空间大小,以及接触面的需求进行选择;均应属于本申请的保护范畴。Figures 5 and 6 show the condensing coils 4 with a double-row structure. In other embodiments, the condensing
在某些实施例中,还包括风机8,所述风机8用于向平板翅片热管装置3的上端进行吹风。提升散热效率。In some embodiments, a fan 8 is also included, and the fan 8 is used for blowing air to the upper end of the flat-fin
本申请中,换热介质可以为冷却水,在其它的实施例中,可以用其它的换热介质进行替换,均应属于本申请的保护范畴;In this application, the heat exchange medium may be cooling water, and in other embodiments, it may be replaced with other heat exchange medium, which shall belong to the protection category of this application;
本申请的储水箱,由左右箱体加螺栓与密封圈组成,密封盖板与热管束做成整体,加入密封圈密封,箱体外部加保温材料,内部焊接固定用及装配用的卡槽,拆卸清洗方便。The water storage tank of the present application is composed of left and right box bodies plus bolts and sealing rings, the sealing cover plate and the heat pipe bundle are made into a whole, and the sealing ring is added to seal, the outer part of the box body is filled with thermal insulation materials, and the internal welding fixing and assembling grooves, Easy to disassemble and clean.
本申请的技术方案:The technical solution of this application:
1、改变传统意义上的冷凝器冷却方式,由风冷改变为水冷,增强传热效果;1. Change the cooling method of the condenser in the traditional sense, from air cooling to water cooling, to enhance the heat transfer effect;
2、利用了热管相变高效换热;2. High-efficiency heat exchange using heat pipe phase change;
3、在节省了能耗的同时,降低了冷凝温度,有较好的现实经济意义和节能意义。3. While saving energy consumption, the condensation temperature is reduced, which has better practical economic significance and energy saving significance.
随着经济发展,人民生活水平日益提高,汽车的普及率越来越高。据交警大队2017年汽车上牌不完全统计,我国汽车现有量约为76193055辆,并仍以很高放入速率增长。由此引起的对能源的需求也越来越大。此次系统改进迎合了市场的需求,有较大的节能意义和经济意义,是一种真正意义上的双赢。因为空调能耗的制约,使电动汽车续航能力大大减低,如果该系统通过改良应用在电动汽车上,无疑促进了电动汽车行业的发展,减少了路面上的燃油汽车,这对环境与能源都有极大的好处。With economic development, people's living standards are improving day by day, and the penetration rate of automobiles is getting higher and higher. According to the incomplete statistics of the traffic police brigade in 2017, the number of cars in my country is about 76,193,055, and it is still growing at a very high rate. The resulting demand for energy is also growing. This system improvement caters to the needs of the market, has greater energy-saving and economic significance, and is a real win-win. Due to the restriction of air-conditioning energy consumption, the battery life of electric vehicles is greatly reduced. If the system is improved and applied to electric vehicles, it will undoubtedly promote the development of the electric vehicle industry and reduce the number of fuel vehicles on the road, which is good for the environment and energy. great benefit.
以上述依据本实用新型的理想实施例为启示,通过上述的说明内容,相关工作人员完全可以在不偏离本项实用新型技术思想的范围内,进行多样的变更以及修改。本项实用新型的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定其技术性范围。Taking the above ideal embodiment according to the present invention as inspiration, through the above description, relevant staff can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present utility model is not limited to the content in the description, and its technical scope must be determined according to the scope of the claims.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110030771A (en) * | 2019-04-02 | 2019-07-19 | 广东海洋大学 | A kind of energy-saving condenser used for automobile air conditioning using heat pipe water cooling |
| CN110030771B (en) * | 2019-04-02 | 2024-02-09 | 广东海洋大学 | Energy-saving condenser for automobile air conditioner by adopting heat pipe water cooling |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200214 |