CN210059344U - Axial adjusting device for roller - Google Patents

Axial adjusting device for roller Download PDF

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Publication number
CN210059344U
CN210059344U CN201920561261.9U CN201920561261U CN210059344U CN 210059344 U CN210059344 U CN 210059344U CN 201920561261 U CN201920561261 U CN 201920561261U CN 210059344 U CN210059344 U CN 210059344U
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rod
worm
servo motor
shaft
rolling mill
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娄霆
熊化平
王俊
桂芳
申晓庆
张宏兵
陈志良
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Hefei Baisheng Science and Technology Development Co Ltd
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Hefei Baisheng Science and Technology Development Co Ltd
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Abstract

本实用新型的目的是提供一种便于实现在线实时调节、且传动可靠精确、使用寿命长、噪音小的轧辊的轴向调节装置,包括固定在轧机机架上的伺服电机,伸缩杆的一端与伺服电机的输出轴相连,轧机机架上还设置有驱动机构,驱动机构驱动伸缩杆的另一端与轧辊轴向调节套外圈上设置的蜗杆配合或脱离配合。伺服电机是直接固定在轧机机架上的,由于轧机机架的托撑,伺服电机在工作时震动量小、输出轴的传动稳定,不会对蜗轮蜗杆的啮合施加多余的压力,蜗轮蜗杆啮合平稳、磨损量小,噪音小,使用寿命长。

Figure 201920561261

The purpose of the utility model is to provide an axial adjustment device for the roll that is easy to realize online real-time adjustment, has reliable and accurate transmission, long service life and low noise, including a servo motor fixed on the rolling mill frame, one end of the telescopic rod is The output shaft of the servo motor is connected, and the rolling mill frame is also provided with a driving mechanism, and the driving mechanism drives the other end of the telescopic rod to cooperate or disengage with the worm set on the outer ring of the axial adjustment sleeve of the roll. The servo motor is directly fixed on the rolling mill frame. Due to the support of the rolling mill frame, the servo motor has little vibration during operation and stable transmission of the output shaft, and will not exert excess pressure on the meshing of the worm gear and the worm gear. Stable, small amount of wear, low noise, long service life.

Figure 201920561261

Description

轧辊的轴向调节装置Axial adjustment device for rolls

技术领域technical field

本实用新型涉及轧钢设备,具体地说,就是一种用于调节轧机轧辊轴向位置的装置。The utility model relates to steel rolling equipment, in particular to a device for adjusting the axial position of a rolling mill roll.

背景技术Background technique

线棒材加工时,依赖彼此配合的轧机轧辊上开设的相互配合的槽口,如果槽口彼此有错位或者说槽口位置彼此未完全正对,所轧制产品将会出现截面形状和尺寸偏差等质量间题,严重时将会轧制出废品。有鉴于此,需要对彼此配合的一对轧辊进行轴向调节以确保轧辊上开设的相互配合的槽口彼此正对。When the wire and bar are processed, it depends on the matching notches on the rolling mill rolls that cooperate with each other. If the notches are misaligned with each other or the positions of the notches are not completely aligned with each other, the rolled products will have cross-sectional shape and size deviations. And other quality problems, in serious cases will be rolled out of scrap. In view of this, it is necessary to adjust the axial direction of the pair of rollers that are matched with each other to ensure that the mutually matched notches formed on the rollers are exactly opposite to each other.

本实用新型的申请人先前申请了名称为《一种轧辊的轴向调节装置》(专利号:CN102310086B)的专利,轴向调节套外圈上的齿的旁侧设置外螺纹与调节定位环内圈上设置的内螺纹构成丝杆螺母配合,调节定位环与主轴承座固连,蜗杆的外端延伸至调节定位环的外部并与液压马达或伺服电机的输出轴相连,控制器输出控制信号驱动液压马达或伺服电机转动。但是液压马达或伺服电机是直接且始终连接在蜗杆的外杆端,且液压马达或伺服电机是依靠蜗杆支撑的,液压马达或伺服电机在工作时不可避免的会发生振动,加大蜗轮蜗杆啮合部件的磨损,影响使用寿命,且噪音大。且液压马达或伺服电机由于轧制过程中的振动及蜗杆与电机之间的传动轴的振动而转动,导致轧辊出现轴向移动,轧孔的孔型变形,将严重影响待轧制件的质量。The applicant of the present utility model has previously applied for a patent entitled "An Axial Adjustment Device for Rollers" (Patent No.: CN102310086B). The side of the teeth on the outer ring of the axial adjustment sleeve is provided with an external thread and the inner part of the adjustment positioning ring. The inner thread set on the ring constitutes the screw-nut fit, the adjusting positioning ring is fixedly connected with the main bearing seat, the outer end of the worm extends to the outside of the adjusting positioning ring and is connected with the output shaft of the hydraulic motor or servo motor, and the controller outputs the control signal Drive hydraulic motor or servo motor to rotate. However, the hydraulic motor or servo motor is directly and always connected to the outer rod end of the worm, and the hydraulic motor or servo motor is supported by the worm. The hydraulic motor or servo motor will inevitably vibrate during operation, increasing the meshing of the worm gear and the worm. The wear and tear of the components affects the service life and the noise is large. In addition, the hydraulic motor or servo motor rotates due to the vibration during the rolling process and the vibration of the transmission shaft between the worm and the motor, resulting in the axial movement of the roll and the deformation of the rolling hole, which will seriously affect the quality of the workpiece to be rolled. .

实用新型内容Utility model content

本实用新型的目的是提供一种便于实现在线实时调节、且传动可靠精确、使用寿命长、噪音小的轧辊的轴向调节装置。The purpose of the utility model is to provide an axial adjustment device of the roll which is convenient to realize on-line real-time adjustment, reliable and accurate in transmission, long in service life and low in noise.

为了实现上述目的,本实用新型采用的技术方案为:一种轧辊的轴向调节装置,包括固定在轧机机架上的伺服电机,伸缩杆的一端与伺服电机的输出轴相连,轧机机架上还设置有驱动机构,驱动机构驱动伸缩杆的另一端与轧辊轴向调节套外圈上设置的蜗杆配合或脱离配合。In order to achieve the above purpose, the technical scheme adopted by the present utility model is as follows: an axial adjustment device for a roll, comprising a servo motor fixed on the rolling mill stand, one end of the telescopic rod is connected with the output shaft of the servo motor, and the rolling mill stand is connected to the output shaft of the servo motor. A driving mechanism is also provided, and the driving mechanism drives the other end of the telescopic rod to cooperate or disengage with the worm provided on the outer ring of the axial adjustment sleeve of the roller.

采用上述方案,伺服电机是直接固定在轧机机架上的,由于轧机机架的托撑,伺服电机在工作时震动量小、输出轴的传动稳定,不会对蜗轮蜗杆的啮合施加多余的压力,蜗轮蜗杆啮合平稳、磨损量小,噪音小,使用寿命长。With the above solution, the servo motor is directly fixed on the rolling mill stand. Due to the support of the rolling mill stand, the servo motor has little vibration during operation, stable transmission of the output shaft, and will not exert excess pressure on the meshing of the worm gear and worm. , The worm gear meshes smoothly, the wear amount is small, the noise is low, and the service life is long.

附图说明Description of drawings

图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;

图2为本实用新型的主视图;Fig. 2 is the front view of the utility model;

图3为图1的部分放大示意图。FIG. 3 is a partially enlarged schematic view of FIG. 1 .

具体实施方式Detailed ways

为了便于说明和方便理解,首先说明和定义几个基本的方向和位置概念。上、下方向是针对轧辊水平放置的状态,以下说明仅以该状态为例进行说明。本轧机完全可以以轧辊立式方式放置实施轧制。For ease of explanation and understanding, several basic orientation and position concepts are first explained and defined. The upper and lower directions refer to the state in which the rolls are placed horizontally, and the following description only takes this state as an example. The rolling mill can be placed in a vertical roll for rolling.

由于钢材在轧制过程中其周边是安全禁区,轧制过程中操作人员是无法实现在线调整的,本实用新型提供的方案为实现在线轴向调节的提供了可能,显著提高了轧钢设备的控制和轧制精度,不仅为废品率的降低提供了装配保障,并能及时发现产品是否超差且能迅速进行纠差调整,另外节约了大量时间、并减轻工人的劳动强度,具体的方案如下:Since the steel is surrounded by a safety forbidden area during the rolling process, the operator cannot realize the online adjustment during the rolling process. The solution provided by the utility model provides the possibility to realize the online axial adjustment, and significantly improves the control of the steel rolling equipment. and rolling accuracy, not only provides assembly guarantee for the reduction of scrap rate, but also can timely find out whether the product is out of tolerance and can quickly make corrections and adjustments, in addition to save a lot of time and reduce the labor intensity of workers, the specific plan is as follows:

如图1-图3所示,一种轧辊的轴向调节装置,包括固定在轧机机架10上的伺服电机20,伸缩杆30的一端与伺服电机20的输出轴相连,轧机机架10上还设置有驱动机构,驱动机构驱动伸缩杆30的另一端与轧辊轴向调节套外圈上设置的蜗杆50配合或脱离配合。伺服电机20是直接固定在轧机机架10上的,由于轧机机架10的托撑,伺服电机20在工作时震动量小、输出轴的传动稳定,不会对蜗轮蜗杆的啮合施加多余的压力,蜗轮蜗杆啮合平稳、磨损量小,噪音小,使用寿命长。同时,伺服电机20作为动力机构的效果在于驱动信号的来源可以由控制器提供,只要控制器输出了驱动调整信号,伺服电机20就会及时、准确的响应,尤其是其调整的准确性和可靠性均能得到保证。As shown in FIG. 1-FIG. 3, an axial adjustment device of a roll includes a servo motor 20 fixed on the rolling mill stand 10, one end of the telescopic rod 30 is connected to the output shaft of the servo motor 20, and the rolling mill stand 10 is connected to the output shaft of the servo motor 20. A driving mechanism is also provided, and the driving mechanism drives the other end of the telescopic rod 30 to engage or disengage the worm 50 provided on the outer ring of the roller axial adjustment sleeve. The servo motor 20 is directly fixed on the rolling mill stand 10. Due to the support of the rolling mill stand 10, the servo motor 20 has little vibration during operation and stable transmission of the output shaft, and will not exert excess pressure on the meshing of the worm gear and worm. , The worm gear meshes smoothly, the wear amount is small, the noise is low, and the service life is long. At the same time, the effect of the servo motor 20 as a power mechanism is that the source of the driving signal can be provided by the controller. As long as the controller outputs the driving adjustment signal, the servo motor 20 will respond in a timely and accurate manner, especially the accuracy and reliability of its adjustment. Sex is guaranteed.

考虑到伺服电机20要布置稳定性较好的位置或要与其它零部件避让的位置处,优选将伺服电机20设置在轧机机架10上部,伸缩杆30的一端通过第一万向接头31与伺服电机20的输出轴相连、另一端连接有第二万向接头32,第二万向接头32与升降杆架60上转动设置的轴套61相连,轴套61与蜗杆50的杆端插套式键连接或插套式方轴、方孔连接。通过第一万向接头31和第二万向接头32的设置,这样便不用考虑伺服电机20的输出轴要位于蜗杆50正上方且两者要共线的要求,什么位置适合安装伺服电机20便将伺服电机20安装在哪,都能够保证动力的有效传输。除了键连接的传动方式,还可以选用方轴、方孔或多棱轴的传动方式都可以。Considering that the servo motor 20 should be arranged at a position with better stability or a position to avoid other components, the servo motor 20 is preferably arranged on the upper part of the rolling mill stand 10, and one end of the telescopic rod 30 is connected with the first universal joint 31. The output shaft of the servo motor 20 is connected, and the other end is connected with a second universal joint 32. The second universal joint 32 is connected with the shaft sleeve 61 rotatably arranged on the lifting rod frame 60, and the shaft sleeve 61 is inserted into the rod end of the worm 50. Type key connection or socket type square shaft and square hole connection. Through the arrangement of the first universal joint 31 and the second universal joint 32, it is not necessary to consider the requirement that the output shaft of the servo motor 20 should be located directly above the worm 50 and the two should be collinear, and what position is suitable for installing the servo motor 20 Wherever the servo motor 20 is installed, the effective transmission of power can be ensured. In addition to the transmission mode of key connection, the transmission mode of square shaft, square hole or polygonal shaft can also be selected.

如图2所示,因为蜗杆50只作沿杆芯方向的平移,所以与之套接的轴套61相应的也只需做平移,升降杆架60的一端与油缸40的活塞杆41的杆端相连,活塞杆41的杆芯与蜗杆50的杆芯平行布置,轴套61转动时连接在升降杆架60的悬伸端。油缸40驱动伸缩杆30的长度发生变化,使轴套61与蜗杆50配合或脱离配合,而升降杆架60的设置是为了保证轴套61的平移运动。As shown in FIG. 2 , because the worm 50 only translates in the direction of the rod core, the corresponding shaft sleeve 61 only needs to translate. One end of the lifting rod frame 60 is connected to the rod of the piston rod 41 of the oil cylinder 40 The ends are connected, the rod core of the piston rod 41 is arranged in parallel with the rod core of the worm 50, and the shaft sleeve 61 is connected to the overhanging end of the lifting rod frame 60 when it rotates. The length of the telescopic rod 30 is driven by the oil cylinder 40 to change, so that the shaft sleeve 61 and the worm 50 are engaged or disengaged.

进一步的,为了平稳的传递扭矩,伸缩杆30的上段为花键套管33、下段为花键轴杆34,花键轴杆34的下端连接轴套61。在这里上段为花键套管33、下端为花键轴杆34可以防止杂物、灰尘进入两者的结合部位,影响扭矩的传递。Further, in order to transmit torque smoothly, the upper section of the telescopic rod 30 is the spline sleeve 33 , the lower section is the spline shaft 34 , and the lower end of the spline shaft 34 is connected to the shaft sleeve 61 . Here, the upper part is the spline sleeve 33, and the lower end is the spline shaft 34, which can prevent sundries and dust from entering the joint part of the two and affect the transmission of torque.

为了保证轴套61与蜗杆50套接的精确性,轴套61位于蜗杆50的正上方,且轴套61的轴芯与蜗杆50的杆芯共线。In order to ensure the accuracy of the sleeve 61 and the worm 50 , the sleeve 61 is located directly above the worm 50 , and the shaft core of the sleeve 61 is collinear with the rod core of the worm 50 .

蜗杆50设置在上轧辊轴承座70的轴向调节套外圈上,轴向调节套外圈上还设置有齿与蜗杆50构成蜗轮蜗杆机构,轴向调节套外圈上的齿的旁侧设置外螺纹与固定在上轧辊轴承座70上的调节定位环内圈上设置的内螺纹构成丝杆螺母配合。具体的结构本实用新型的申请人在名称为《一种轧辊的轴向调节装置》(专利号:CN102310086B)的专利已经详细论述,这里不再重复论述。The worm 50 is arranged on the outer ring of the axial adjustment sleeve of the upper roller bearing seat 70, and the outer ring of the axial adjustment sleeve is also provided with teeth and the worm 50 to form a worm gear and worm mechanism, and the teeth on the outer ring of the axial adjustment sleeve are arranged on the side The external thread and the internal thread provided on the inner ring of the adjustment positioning ring fixed on the bearing seat 70 of the upper roll form a screw nut fit. The specific structure has been discussed in detail in the patent titled "An Axial Adjusting Device for Rollers" (Patent No.: CN102310086B) by the applicant of the present utility model, which will not be repeated here.

作为整体式辊系来讲,其是整体式推入或移出轧机机架,采用上述的动力机构与蜗杆配合或脱离配合的方案,方便辊系的更换,不会存在与其他部件发生干涉的情况发生。As an integral roll system, it is integrated into or out of the rolling mill stand, and the above-mentioned scheme of the power mechanism and the worm being matched or disengaged is used to facilitate the replacement of the roll system, and there will be no interference with other components. occur.

Claims (6)

1. An axial adjustment device of a roller, characterized in that: the rolling mill comprises a servo motor (20) fixed on a rolling mill stand (10), one end of a telescopic rod (30) is connected with an output shaft of the servo motor (20), a driving mechanism is further arranged on the rolling mill stand (10), and the other end of the telescopic rod (30) is driven by the driving mechanism to be matched with or separated from a worm (50) arranged on an outer ring of a roller axial adjusting sleeve.
2. Axial adjustment device of a roll according to claim 1, characterized in that: the servo motor (20) is arranged on the upper portion of the rolling mill frame (10), one end of the telescopic rod (30) is connected with an output shaft of the servo motor (20) through a first universal joint (31), the other end of the telescopic rod is connected with a second universal joint (32), the second universal joint (32) is connected with a shaft sleeve (61) which is rotatably arranged on the lifting rod frame (60), and the shaft sleeve (61) is connected with a rod end insert type key or an insert type square shaft and a square hole of the worm (50).
3. The axial adjustment device of a roll according to claim 2, characterized in that: one end of the lifting rod frame (60) is connected with the rod end of a piston rod (41) of the oil cylinder (40), the rod core of the piston rod (41) is arranged in parallel with the rod core of the worm (50), and the shaft sleeve (61) is connected with the overhanging end of the lifting rod frame (60) when rotating.
4. The axial adjustment device of a roll according to claim 1, 2 or 3, characterized in that: the upper section of the telescopic rod (30) is a spline sleeve (33), the lower section of the telescopic rod is a spline shaft rod (34), and the lower end of the spline shaft rod (34) is connected with a shaft sleeve (61).
5. The axial adjustment device of a roll according to claim 4, characterized in that: the shaft sleeve (61) is positioned right above the worm (50), and the shaft core of the shaft sleeve (61) is collinear with the rod core of the worm (50).
6. Axial adjustment device of a roll according to claim 1, characterized in that: the worm (50) is arranged on an axial adjusting sleeve outer ring of the upper roll bearing seat (70), teeth and the worm (50) are further arranged on the axial adjusting sleeve outer ring to form a worm gear mechanism, and external threads are arranged beside the teeth on the axial adjusting sleeve outer ring and form screw rod nut matching with internal threads arranged on an adjusting positioning ring inner ring fixed on the upper roll bearing seat (70).
CN201920561261.9U 2019-04-23 2019-04-23 Axial adjusting device for roller Withdrawn - After Issue CN210059344U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111822514A (en) * 2019-04-23 2020-10-27 合肥市百胜科技发展股份有限公司 Axial adjustment device for rolls

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111822514A (en) * 2019-04-23 2020-10-27 合肥市百胜科技发展股份有限公司 Axial adjustment device for rolls
CN111822514B (en) * 2019-04-23 2025-02-25 合肥市百胜科技发展股份有限公司 Axial adjusting device for roller

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