CN210059180U - Ultrasonic generator connection structure, belt cleaning device and old wine device - Google Patents
Ultrasonic generator connection structure, belt cleaning device and old wine device Download PDFInfo
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- CN210059180U CN210059180U CN201920568885.3U CN201920568885U CN210059180U CN 210059180 U CN210059180 U CN 210059180U CN 201920568885 U CN201920568885 U CN 201920568885U CN 210059180 U CN210059180 U CN 210059180U
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- ultrasonic generator
- aluminum sheet
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- front cover
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H1/00—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages
- C12H1/12—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation
- C12H1/16—Pasteurisation, sterilisation, preservation, purification, clarification, or ageing of alcoholic beverages without precipitation by physical means, e.g. irradiation
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- Bioinformatics & Cheminformatics (AREA)
- Food Science & Technology (AREA)
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- Apparatuses For Generation Of Mechanical Vibrations (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model provides an ultrasonic generator connection structure, a cleaning device and a wine aging device, which are characterized by comprising a stainless steel cylinder body, an ultrasonic generator and a circular aluminum sheet, wherein the diameter of the circular aluminum sheet is larger than the end surface diameter of a front cover of the ultrasonic generator, and the circular aluminum sheet is pressed and adhered on the stainless steel cylinder body through adhesive; the ultrasonic generator is stuck in the center of the round aluminum sheet through a front cover. Two improvements are provided to replace the conventional insulating sheet with an aluminum sheet and increase the area of the aluminum sheet at the same time; the glue joint effect is better, heat generated by the ultrasonic generator can be quickly dissipated, the probability of overhigh temperature rise of the ultrasonic generator is reduced, and the problem of U-turn caused by embrittlement of connected viscose due to overhigh temperature is greatly reduced.
Description
Technical Field
The utility model relates to an ultrasonic cleaning or ageing device especially relates to an ultrasonic generator connection structure, belt cleaning device and old wine device.
Background
Ultrasound has been widely recognized and used in a number of applications, and in an increasing number of fields. Meanwhile, the method has important help for aging wine products, so that the application field of wine aging is gradually expanded. The ultrasonic generator is the most central component in these devices, and therefore whether these ultrasonic generators can work normally or not determines the service life of the devices to some extent. The principle of the method is that no matter the method is applied in the cleaning field or the wine aging field: the ultrasonic generator is fixed below the stainless steel cylinder or the tank body, the ultrasonic generator is driven by the circuit to generate ultrasonic waves, the ultrasonic waves drive the bottom of the stainless steel cylinder to be conducted to the water body in the stainless steel cylinder, and ultrasonic cleaning or wine aging is achieved on articles. Fig. 1 is an exploded view of an ultrasonic generator, and fig. 2 is an overall sectional view of the ultrasonic generator. The ultrasonic generator mainly comprises a bolt 6, a rear cover 5, an insulating sleeve 7 made of silica gel or tetrafluoroethylene, a first transduction piece 8, a second transduction piece 10, a positive electrode piece 9, a negative electrode piece 4 and a front cover 3. Through holes matched with the bolts 6 are formed in the rear cover 5, the first transduction piece 8, the second transduction piece 10, the positive electrode piece 9, the negative electrode piece 4 and the front cover 3, the insulating sleeve 7 at least covers the first transduction piece 8, the second transduction piece 10, the positive electrode piece 9 and the negative electrode piece 4, and the bolts 6 are kept insulated from the first transduction piece 8, the second transduction piece 10, the positive electrode piece 9 and the negative electrode piece 4; the rear cover 5, the insulating sleeve 7, the first transduction piece 8, the positive electrode piece 9, the second transduction piece 10, the negative electrode piece 4 and the front cover 3 are connected into a whole in sequence through bolts. The upper surface of the front cover 3 is a smooth round surface, and if the front cover 3 is directly adhered to the bottom of the stainless steel cylinder 1 by using an adhesive, the following problems may be caused: the cylinder body and the added water and other weight on the cylinder body form a load which is directly superposed on the ultrasonic generator, so that the problem of sensitive load change of the ultrasonic generator is easily caused, the problem of drifting and shaking of ultrasonic frequency is caused, and the problem of heating is further caused; meanwhile, certain potential safety hazards exist due to direct contact. In order to solve the problem, an insulating sheet 12 needs to be directly added between the stainless steel cylinder and the ultrasonic generator, and fig. 3 is a schematic view of a connection structure of the conventional ultrasonic generator, wherein the insulating sheet is slightly larger than the end surface of the front cover 3. Therefore, the existing method for designing and fixing the ultrasonic generator is to bond the insulating sheet 12 and the ultrasonic generator by using viscose, and then press-bond the insulating sheet at the bottom of the stainless steel cylinder body by using the viscose, the connection process requires that the flatness of the connection part of the stainless steel cylinder body is very high, and in order to ensure the flatness, a round concave surface 13 needs to be additionally pressed at the part where the ultrasonic generator is installed, and the flatness is easier to realize due to a small area. The glue joint is realized by the viscose, so that a new problem is brought, and the viscose is easy to embrittle at a high temperature and lose viscosity, so that the ultrasonic generator falls off, namely the problem of turning around in popular terms. The ultrasonic generator generates heat during working, and the insulating sheet added between the ultrasonic generator and the stainless steel cylinder body prevents the heat of the ultrasonic generator from being conducted to the stainless steel cylinder body to a certain degree. Therefore, in order to prevent the temperature of the adhesive from exceeding the safe use range of the adhesive, the temperature of the ultrasonic generator needs to be monitored, and the ultrasonic generator needs to be stopped after being controlled to work for a period of time until the temperature is reduced to a certain degree and then continues to work. In particular to the application of wine aging, which cannot realize long-time continuous aging due to temperature rise.
In order to improve the cleaning speed or shorten the wine aging time, the power of the ultrasonic generator needs to be improved, the size, the weight and the heat productivity of the ultrasonic generator are increased along with the improvement of the power of the ultrasonic generator, if the original connection mode is adopted, the problem that the ultrasonic generator falls off is more serious, and the increase of the heat productivity necessarily limits the continuous working time of the ultrasonic generator.
SUMMERY OF THE UTILITY MODEL
To above defect, the utility model aims to solve the temperature rise problem of generator, reduce the problem that supersonic generator drops, and then improve the time that supersonic generator can normally work in succession.
In order to solve the above problems, the utility model provides an ultrasonic generator connection structure, which is characterized in that the connection structure comprises a stainless steel cylinder, an ultrasonic generator and a round aluminum sheet, wherein the diameter of the round aluminum sheet is larger than the end surface diameter of a front cover of the ultrasonic generator, and the round aluminum sheet is pressed and adhered on the stainless steel cylinder through adhesive; the ultrasonic generator is stuck in the center of the round aluminum sheet through a front cover.
The ultrasonic generator connecting structure is characterized in that the diameter of the round aluminum sheet is 1.3-1.7 times of the diameter of the end face of the front cover of the ultrasonic generator.
The ultrasonic generator connecting structure is characterized in that the diameter of the round aluminum sheet is 1.5-1.6 times of the diameter of the end face of the front cover of the ultrasonic generator.
An ultrasonic cleaning device is characterized by comprising a stainless steel cylinder, a cleaning frame, an ultrasonic generator and a round aluminum sheet, wherein the diameter of the round aluminum sheet is larger than that of the end face of a front cover of the ultrasonic generator, and the round aluminum sheet is adhered to the stainless steel cylinder through adhesive in a pressing manner; the ultrasonic generator is stuck in the center of the round aluminum sheet through a front cover.
The ultrasonic cleaning device is characterized in that the diameter of the round aluminum sheet is 1.3-1.7 times of the diameter of the end face of the front cover of the ultrasonic generator.
The ultrasonic cleaning device is characterized in that the diameter of the round aluminum sheet is 1.5-1.6 times of the diameter of the end face of the front cover of the ultrasonic generator.
A wine aging device is characterized by comprising a stainless steel cylinder, a bracket, an ultrasonic generator and a round aluminum sheet, wherein the diameter of the round aluminum sheet is larger than that of the end face of a front cover of the ultrasonic generator, and the round aluminum sheet is adhered to the stainless steel cylinder through adhesive in a pressing manner; the ultrasonic generator is stuck in the center of the round aluminum sheet through a front cover.
The wine aging device is characterized in that the diameter of the round aluminum sheet is 1.3-1.7 times of the diameter of the end face of the front cover of the ultrasonic generator.
The wine aging device is characterized in that the diameter of the round aluminum sheet is 1.5-1.6 times of the diameter of the end face of the front cover of the ultrasonic generator.
The technical proposal of the utility model provides two improvements to replace the conventional insulating sheet with an aluminum sheet and increase the area of the aluminum sheet; the ultrasonic generator, the aluminum sheet and the stainless steel cylinder body are made of metal materials after the aluminum sheet is changed, so the gluing effect is better; meanwhile, the area of the aluminum sheet is enlarged, the connecting area between the aluminum sheet and the stainless steel cylinder is increased, and the adhesive strength is also enhanced. The aluminum sheet has very good heat-conducting property, heat generated by the work of the ultrasonic generator can be quickly conducted into the stainless steel cylinder body through the aluminum sheet, and the whole stainless steel cylinder body is equivalently a radiating fin of the ultrasonic generator, so that the heat generated by the ultrasonic generator can be quickly radiated, the probability of overhigh temperature rise of the ultrasonic generator is reduced, and the problem of U-turn caused by embrittlement of connected viscose due to overhigh temperature is greatly reduced.
Drawings
FIG. 1 is an exploded view of an ultrasonic generator;
FIG. 2 is an overall cross-sectional view of an ultrasonic generator;
FIG. 3 is a schematic view of a connection structure of a conventional ultrasonic generator;
fig. 4 is a schematic structural diagram of an ultrasonic generator connected by an aluminum sheet instead.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Fig. 4 is a schematic structural diagram of the ultrasonic generator connected by an aluminum sheet, and the technical scheme is improved by replacing an insulating sheet conventionally arranged between the ultrasonic generator and a stainless steel cylinder body with the aluminum sheet 2 and simultaneously enlarging the diameter of the aluminum sheet. The technical effects brought by replacing the insulating sheet with the aluminum sheet are mainly embodied in the following aspects:
1. the ultrasonic generator, the aluminum sheet and the stainless steel cylinder are made of metal materials, so that the materials are close; and if the insulating sheet is adopted, the material difference is large, so that the bonding effect is poorer. In particular, the front cover 3 connecting the ultrasonic generator and the aluminum sheet is made of aluminum material generally, so that the connection effect is better as the same as the aluminum sheet.
2. Compared with an insulating sheet, the area of the aluminum sheet is enlarged, the connecting area between the aluminum sheet and the stainless steel cylinder is increased, and the bonding strength is enhanced due to the increased connecting area; therefore, the flatness of the connecting surface between the stainless steel cylinder and the aluminum sheet does not need to be as high as that of the connecting mode of the insulating sheet to a certain extent, and the circular concave surface for installing the ultrasonic generator is additionally pressed according to the size of the microwave generator in order to ensure the flatness of the connecting surface in the existing design, so that the process is simplified.
3. Enlarging the area of the aluminum sheet also brings another technical effect that the ultrasonic wave is distributed more uniformly, the ultrasonic wave intensity is concentrated right above the ultrasonic generator by the existing design, and other areas are quite weak.
4. Compared with an insulating sheet, the aluminum sheet has good heat-conducting property, heat generated by the work of the ultrasonic generator can be quickly conducted into the stainless steel cylinder body through the aluminum sheet, and the whole stainless steel cylinder body is equivalently the radiating fin of the ultrasonic generator, so that the heat generated by the ultrasonic generator can be quickly radiated, and the temperature of the ultrasonic generator is kept in a safe range. Because the temperature of the long-time continuous work can be controlled within a safe range, the long-time continuous wine aging can be realized, and compared with the time of stopping the machine for cooling and integrally aging every working period in the past, the time is greatly shortened.
The following compares the effects of two specific examples:
embodiment 1: connecting an ultrasonic generator in an insulating sheet mode; due to the temperature rise, a high-power ultrasonic generator cannot be selected, only a 60W ultrasonic generator can be selected, the weight of the ultrasonic generator is about 280 g, the aging process needs to be stopped for heat dissipation, and therefore, about 6 hours is needed for aging a bottle of wine; and the device has higher probability of the problem of turning around.
Embodiment 2: connecting an ultrasonic generator by adopting a mode of replacing an insulating sheet with an enlarged aluminum sheet; in order to increase the intensity of the ultrasonic wave, a 90W ultrasonic generator is selected, and the area of the aluminum sheet is enlarged to 1.5 times of the end face of the front cover of the ultrasonic generator. Because the radiating effect is good after the aluminum sheet is adopted, the problem of overhigh temperature can not occur in long-time continuous work, and the time ratio of work to shutdown can be greatly improved. After the overall power is increased, compared with the scheme 1, the wine of the same specification is aged to the same degree, and only 3 hours are needed, so that the efficiency is greatly improved.
While the invention has been described with reference to a particular embodiment, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. A connecting structure of an ultrasonic generator is characterized by comprising a stainless steel cylinder, the ultrasonic generator and a round aluminum sheet, wherein the diameter of the round aluminum sheet is larger than that of the end face of a front cover of the ultrasonic generator, and the round aluminum sheet is adhered to the stainless steel cylinder through adhesive in a pressing manner; the ultrasonic generator is stuck in the center of the round aluminum sheet through a front cover.
2. The sonotrode connection structure of claim 1, characterized in that the diameter of said circular aluminum sheet is 1.3-1.7 times the diameter of the end face of the front cover of said sonotrode.
3. The sonotrode connection structure of claim 2, characterized in that the diameter of said circular aluminum sheet is 1.5-1.6 times the diameter of the end face of the front cover of said sonotrode.
4. An ultrasonic cleaning device is characterized by comprising a stainless steel cylinder, a cleaning frame, an ultrasonic generator and a round aluminum sheet, wherein the diameter of the round aluminum sheet is larger than that of the end face of a front cover of the ultrasonic generator, and the round aluminum sheet is adhered to the stainless steel cylinder through adhesive in a pressing manner; the ultrasonic generator is stuck in the center of the round aluminum sheet through a front cover.
5. The ultrasonic cleaning device according to claim 4, wherein the diameter of the round aluminum sheet is 1.3 to 1.7 times the diameter of the end face of the front cover of the ultrasonic generator.
6. The ultrasonic cleaning device according to claim 5, wherein the diameter of the circular aluminum sheet is 1.5 to 1.6 times the diameter of the end face of the front cover of the ultrasonic generator.
7. A wine aging device is characterized by comprising a stainless steel cylinder, a bracket, an ultrasonic generator and a round aluminum sheet, wherein the diameter of the round aluminum sheet is larger than that of the end face of a front cover of the ultrasonic generator, and the round aluminum sheet is adhered to the stainless steel cylinder through adhesive in a pressing manner; the ultrasonic generator is stuck in the center of the round aluminum sheet through a front cover.
8. A wine aging device according to claim 7, wherein the diameter of the round aluminum sheet is 1.3-1.7 times the diameter of the end face of the front cover of the ultrasonic generator.
9. A wine aging device according to claim 8, wherein the diameter of the round aluminum sheet is 1.5-1.6 times the diameter of the end face of the front cover of the ultrasonic generator.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920568885.3U CN210059180U (en) | 2019-04-24 | 2019-04-24 | Ultrasonic generator connection structure, belt cleaning device and old wine device |
| PCT/CN2020/086287 WO2020216268A1 (en) | 2019-04-24 | 2020-04-23 | Ultrasonic generator connecting structure, cleaning device, and alcoholic drink aging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920568885.3U CN210059180U (en) | 2019-04-24 | 2019-04-24 | Ultrasonic generator connection structure, belt cleaning device and old wine device |
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| Publication Number | Publication Date |
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| CN210059180U true CN210059180U (en) | 2020-02-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920568885.3U Active CN210059180U (en) | 2019-04-24 | 2019-04-24 | Ultrasonic generator connection structure, belt cleaning device and old wine device |
Country Status (2)
| Country | Link |
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| CN (1) | CN210059180U (en) |
| WO (1) | WO2020216268A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020216268A1 (en) * | 2019-04-24 | 2020-10-29 | 深圳市康得森电器有限公司 | Ultrasonic generator connecting structure, cleaning device, and alcoholic drink aging device |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201189515Y (en) * | 2007-04-28 | 2009-02-04 | 河北普莱电器有限公司 | Integrated ultrasonic transducer |
| CN201366418Y (en) * | 2009-01-08 | 2009-12-23 | 钱松达 | Ultrasonic cleaning device |
| CN102697410A (en) * | 2012-06-29 | 2012-10-03 | 周裕佳 | Ultrasonic bathtub |
| CN205068198U (en) * | 2015-11-04 | 2016-03-02 | 株洲时代新材料科技股份有限公司 | High heat conduction mica tape ultrasonic wave glue mixing device |
| WO2019061980A1 (en) * | 2017-09-27 | 2019-04-04 | 浙江大麦网络科技有限公司 | Portable ultrasonic cleaning machine |
| CN108165449B (en) * | 2018-03-15 | 2021-07-20 | 深圳市康得森电器有限公司 | Suspension type wine aging device and wine aging method |
| CN210059180U (en) * | 2019-04-24 | 2020-02-14 | 深圳市康得森电器有限公司 | Ultrasonic generator connection structure, belt cleaning device and old wine device |
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- 2019-04-24 CN CN201920568885.3U patent/CN210059180U/en active Active
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- 2020-04-23 WO PCT/CN2020/086287 patent/WO2020216268A1/en active Application Filing
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020216268A1 (en) * | 2019-04-24 | 2020-10-29 | 深圳市康得森电器有限公司 | Ultrasonic generator connecting structure, cleaning device, and alcoholic drink aging device |
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| WO2020216268A1 (en) | 2020-10-29 |
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