CN210048670U

CN210048670U - Environment-friendly gangue decarburization cooling equipment

Info

Publication number: CN210048670U
Application number: CN201920563336.7U
Authority: CN
Inventors: 杨慧刚; 高绘彦
Original assignee: Heze University
Current assignee: Heze University
Priority date: 2019-11-28
Filing date: 2019-11-28
Publication date: 2020-02-11
Anticipated expiration: 2029-11-28

Abstract

The utility model provides an environment-friendly gangue decarbonization cooling arrangement, including unable adjustment base, the body frame body, the pivot, first cam mechanism, second cam mechanism, belt wheel actuating mechanism, first piston cylinder subassembly, second piston cylinder subassembly, the push-and-pull rod, material passageway, check valve one, check valve two, adiabatic cover, heat-conducting plate and check valve three, unable adjustment base is equipped with the body frame body, and this body frame body upper end has the pivot through bearing swivelling joint, and this pivot both sides are equipped with first cam mechanism and second cam mechanism respectively, the outer end that the adjacent first cam mechanism one side in pivot is connected with belt wheel actuating mechanism. The utility model discloses a setting of arc wall forms the air current that flows downwards along with the air pushes down in the piston cylinder, and drives the gangue powder through the air current and move down fast, touches the arc wall and makes the material powder raise up and form the vortex moving down the in-process to be favorable to the rapid heating up and the quick cooling of material more, improved work efficiency.

Description

Environment-friendly gangue decarburization cooling equipment

Technical Field

The utility model belongs to the technical field of the gangue decarbonization, especially, relate to an environment-friendly gangue decarbonization cooling arrangement.

Background

The gangue ceramsite is produced by crushing, preheating, burning and expanding, cooling, grading and packaging gangue which meets the burning and expanding requirements.

The existing coal gangue decarburization cooling device is low in material transfer efficiency and too high in discharge temperature, and when coal gangue decarburization is completed and enters a cooling machine through a discharging pipe for quenching, the material characteristics are changed all the time, the particle size and the discharging are uneven, so that materials of all parts of cooling air of the cooling machine and resistance of a material layer are different, the cooling is uneven, the quenching performance is poor, the energy consumption of the system is increased, and the energy-saving and environment-friendly effects cannot be achieved.

Therefore, the invention of the environment-friendly coal gangue decarburization cooling equipment is very necessary.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model provides an environment-friendly gangue decarburization cooling device to solve the material transfer efficiency in the current gangue decarburization cooling device and hang down, heat up slowly, shock chilling nature is poor, thereby causes the energy consumption height, problem not the environmental protection. The environment-friendly coal gangue decarburization cooling device comprises a fixed base, a main frame body, a rotating shaft, a first cam mechanism, a second cam mechanism, a belt wheel driving mechanism, a first piston cylinder assembly, a second piston cylinder assembly, a push-pull rod, a material channel, a one-way valve I, a one-way valve II, a heat insulation sleeve, a heat conduction plate and a one-way valve III, wherein the fixed base is provided with the main frame body, the upper end of the main frame body is rotatably connected with the rotating shaft through a bearing, the two sides of the rotating shaft are respectively provided with the first cam mechanism and the second cam mechanism, and the outer end of one side, adjacent to the first cam mechanism, of the rotating shaft is connected; a first piston cylinder assembly is arranged below the first cam mechanism, a second piston cylinder assembly is arranged below the second cam mechanism, and the structure of the second piston cylinder assembly is consistent with that of the first piston cylinder assembly; the upper end of a piston piece in the second piston cylinder assembly is connected with a second cam mechanism through a push-pull rod; the bottoms of the first piston cylinder assembly and the second piston cylinder assembly are both provided with through holes and communicated through a material channel, one end of the material channel, which is connected with the first piston cylinder assembly, is provided with a one-way valve I, and one end of the material channel, which is connected with the second piston cylinder assembly, is provided with a one-way valve II; the middle part of the material channel is provided with a heat insulation sleeve, one side part of the heat insulation sleeve is wrapped with a heat absorption sleeve, and the heat absorption sleeve is connected to the side wall of the first piston cylinder assembly through a heat conduction plate; the inner side of the second piston cylinder assembly is connected with a quenching device, and the outer side of the second piston cylinder assembly is communicated with a material storage tank through a third one-way valve; and an arc-shaped groove is formed in the periphery of the bottom of the second piston cylinder assembly.

The second cam mechanism comprises a sliding clamping groove and a cross rod, the sliding clamping groove is formed in the outer edge of the cam, the cross rod is movably connected in the sliding clamping groove, and the outer portion of the cross rod is connected with the push-pull rod.

The first cam mechanism and the second cam mechanism are consistent in structure, and the installation directions of the two cam mechanisms are opposite, so that the piston cylinder is guaranteed to be compressed and released alternately.

The one-way valve comprises a shell, a spring part and a baffle plate, wherein a cavity is formed in the shell, and a through hole penetrates through the middle of the cavity from top to bottom; a baffle is arranged on the inner side of a through hole on one side of the shell, and a seal is arranged on the top of a spring piece at the bottom of the baffle.

The structure of the second one-way valve, the structure of the third one-way valve and the structure of the first one-way valve are consistent, and the installation direction is determined according to the use condition, so that the smoothness of a channel is kept.

The belt wheel driving mechanism comprises a driving wheel, a driven wheel, a transmission belt and a driving motor, wherein the driven wheel is arranged on the rotating shaft and is connected with the driving wheel through the transmission belt, and the driving wheel is connected to an output shaft of the driving motor.

Compared with the prior art, the utility model discloses following beneficial effect has:

1. the utility model discloses a setting of first cam mechanism and second cam mechanism is favorable to guaranteeing through two cam mechanism work that first piston cylinder subassembly compresses and the release in turn with second piston cylinder subassembly, and when first piston cylinder subassembly was in the downward compression stroke, the second piston cylinder subassembly was in the process of upwards releasing promptly.

2. The utility model discloses a setting of adiabatic cover and heat-conducting plate is favorable to returning preheating on the material pipeline wall to first piston cylinder subassembly through the heat-conducting plate on, reuse, the energy can be saved, favourable environmental protection.

3. The utility model discloses a setting of arc wall forms the air current that flows downwards along with the air pushes down in the piston cylinder, and drives the gangue powder through the air current and move down fast, touches the arc wall and makes the material powder raise up and form the vortex moving down the in-process to be favorable to the rapid heating up and the quick cooling of material more, improved work efficiency.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the sliding clamping groove and the cross bar of the present invention.

Fig. 3 is a schematic structural diagram of a second cam mechanism according to the present invention.

Fig. 4 is a schematic structural diagram of the first check valve of the present invention.

In the figure:

1-a fixed base, 2-a main frame body, 3-a rotating shaft, 4-a first cam mechanism, 5-a second cam mechanism, 51-a sliding clamping groove, 52-a cross rod, 6-a belt wheel driving mechanism, 7-a first piston cylinder assembly, 8-a second piston cylinder assembly, 81-an arc-shaped groove, 9-a push-pull rod, 10-a material channel, 11-a one-way valve I, 111-a shell, 112-a spring component, 113-a baffle plate, 12-a one-way valve II, 13-a heat insulation sleeve, 14-a heat conduction plate and 15-a one-way valve III.

Detailed Description

The invention is further described below with reference to the accompanying drawings:

example (b):

as shown in figures 1 to 4

The utility model provides an environment-friendly gangue decarburization cooling device, which comprises a fixed base 1, a main frame body 2, a rotating shaft 3, a first cam mechanism 4, a second cam mechanism 5, a belt wheel driving mechanism 6, a first piston cylinder assembly 7, a second piston cylinder assembly 8, a push-pull rod 9, a material channel 10, a one-way valve I11, a one-way valve II 12, an insulating sleeve 13, a heat-conducting plate 14 and a one-way valve III 15, wherein the fixed base 1 is provided with the main frame body 2, the upper end of the main frame body 2 is rotationally connected with the rotating shaft 3 through a bearing, two sides of the rotating shaft 3 are respectively provided with the first cam mechanism 4 and the second cam mechanism 5, and the outer end of one side of the rotating shaft 3, which is adjacent to the first cam mechanism 4, is; a first piston cylinder assembly 7 is arranged below the first cam mechanism 4, a second piston cylinder assembly 8 is arranged below the second cam mechanism 5, and the second piston cylinder assembly 8 is consistent with the first piston cylinder assembly 7 in structure; the upper end of a piston piece in the second piston cylinder assembly 8 is connected with the second cam mechanism 5 through a push-pull rod 9; the bottoms of the first piston cylinder assembly 7 and the second piston cylinder assembly 8 are both provided with through holes and communicated through a material channel 10, a one-way valve I11 is arranged at one end of the material channel 10 connected with the first piston cylinder assembly 7, and a one-way valve II 12 is arranged at one end of the material channel 10 connected with the second piston cylinder assembly 8; the middle part of the material channel 10 is provided with a heat insulation sleeve 13, one side part of the heat insulation sleeve 13 is wrapped with a heat absorption sleeve, and the heat absorption sleeve is connected to the side wall of the first piston cylinder assembly 7 through a heat conduction plate 14; the inner side of the second piston cylinder assembly 8 is connected with a quenching device, and the outer side of the quenching device is communicated with a material storage tank through a third one-way valve 15; the periphery of the bottom of the second piston cylinder assembly 8 is provided with an arc-shaped groove 81.

The second cam mechanism 5 comprises a sliding clamping groove 51 and a cross rod 52, the sliding clamping groove 51 is formed in the outer edge of the cam, the cross rod 52 is movably connected in the sliding clamping groove 51, and the outer portion of the cross rod 52 is connected with the push-pull rod 9.

The first cam mechanism 4 and the second cam mechanism 5 are consistent in structure, and the installation directions of the two cam mechanisms are opposite, so that the piston cylinders are guaranteed to be alternately compressed and released.

The first check valve 11 comprises a shell 111, a spring part 112 and a baffle 113, wherein a cavity is formed in the shell 111, and a through hole penetrates through the middle of the cavity from top to bottom; a baffle 113 is arranged on the inner side of the through hole on one side of the shell 111, and a seal is arranged on the top of the spring element 112 at the bottom of the baffle 113.

The structure of the second one-way valve 12, the third one-way valve 15 and the first one-way valve 11 is consistent, the installation direction is determined according to the use condition, and the smoothness of the channel is kept.

The belt wheel driving mechanism 6 comprises a driving wheel, a driven wheel, a transmission belt and a driving motor, wherein the driven wheel is arranged on the rotating shaft 3 and is connected with the driving wheel through the transmission belt, and the driving wheel is connected to an output shaft of the driving motor.

Principle of operation

In the utility model, coal gangue material powder is introduced into the first piston cylinder component 7, meanwhile, the heating device connected with the first piston cylinder component 7 is switched on for heating, the belt wheel driving mechanism drives the rotating shaft to rotate and drives the first cam mechanism 4 and the second cam mechanism 5 at the upper part to work, firstly, the first cam mechanism 4 rotates and utilizes the push-pull rod 9 to press the piston downwards, the coal gangue powder is driven to move downwards rapidly by air flow, the material powder is raised to form a vortex when the material powder touches the arc-shaped groove 81 in the downward moving process, thereby being more beneficial to the rapid temperature rise of the material, after certain pressure is reached, the first check valve 11 and the second check valve 12 are opened, so that the materials are conducted to the second piston cylinder assembly 8 through the material channel 10, the second cam mechanism 5 starts to move downwards at the moment, the rapid cooling of the materials is accelerated in the same way, and the overall working efficiency is greatly improved.

Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.

Claims

1. The utility model provides an environment-friendly gangue decarburization cooling device which characterized in that: the main frame comprises a fixed base (1), a main frame body (2), a rotating shaft (3), a first cam mechanism (4), a second cam mechanism (5), a belt wheel driving mechanism (6), a first piston cylinder assembly (7), a second piston cylinder assembly (8), a push-pull rod (9), a material channel (10), a one-way valve I (11), a one-way valve II (12), a heat insulation sleeve (13), a heat conduction plate (14) and a one-way valve III (15), wherein the fixed base (1) is provided with the main frame body (2), the upper end of the main frame body (2) is rotatably connected with the rotating shaft (3) through a bearing, the two sides of the rotating shaft (3) are respectively provided with the first cam mechanism (4) and the second cam mechanism (5), and the outer end of one side, adjacent to the first cam mechanism (4), of the rotating shaft (3) is connected; a first piston cylinder assembly (7) is arranged below the first cam mechanism (4), a second piston cylinder assembly (8) is arranged below the second cam mechanism (5), and the second piston cylinder assembly (8) is consistent with the first piston cylinder assembly (7); the upper end of a piston piece in the second piston cylinder assembly (8) is connected with the second cam mechanism (5) through a push-pull rod (9); the bottoms of the first piston cylinder assembly (7) and the second piston cylinder assembly (8) are both provided with through holes and communicated through a material channel (10), one end of the material channel (10) connected with the first piston cylinder assembly (7) is provided with a one-way valve I (11), and one end of the material channel (10) connected with the second piston cylinder assembly (8) is provided with a one-way valve II (12); the middle part of the material channel (10) is provided with a heat insulation sleeve (13), one side part of the heat insulation sleeve (13) is wrapped with a heat absorption sleeve, and the heat absorption sleeve is connected to the side wall of the first piston cylinder assembly (7) through a heat conduction plate (14); the inner side of the second piston cylinder assembly (8) is connected with a quenching device, and the outer side of the quenching device is communicated with a material storage tank through a one-way valve III (15); the periphery of the bottom of the second piston cylinder assembly (8) is provided with an arc-shaped groove (81).

2. The environment-friendly coal gangue decarburization cooling facility as claimed in claim 1, characterized in that: the second cam mechanism (5) comprises a sliding clamping groove (51) and a cross rod (52), the sliding clamping groove (51) is formed in the outer edge of the cam, the cross rod (52) is movably connected in the sliding clamping groove (51), and the outer portion of the cross rod (52) is connected with the push-pull rod (9).

3. The environment-friendly coal gangue decarburization cooling facility as claimed in claim 1, characterized in that: the first cam mechanism (4) and the second cam mechanism (5) are consistent in structure.

4. The environment-friendly coal gangue decarburization cooling facility as claimed in claim 1, characterized in that: the one-way valve I (11) comprises a shell (111), a spring piece (112) and a baffle (113), wherein a cavity is formed in the shell (111), and a through hole penetrates through the middle of the cavity from top to bottom; a baffle plate (113) is arranged on the inner side of a through hole on one side of the shell (111), and sealing is arranged on the top of a spring piece (112) at the bottom of the baffle plate (113).

5. The environment-friendly coal gangue decarburization cooling facility as claimed in claim 1, characterized in that: the structure of the second one-way valve (12), the third one-way valve (15) and the first one-way valve (11) is consistent.

6. The environment-friendly coal gangue decarburization cooling facility as claimed in claim 1, characterized in that: the belt wheel driving mechanism (6) comprises a driving wheel, a driven wheel, a transmission belt and a driving motor, wherein the driven wheel is arranged on the rotating shaft (3) and is connected with the driving wheel through the transmission belt, and the driving wheel is connected to an output shaft of the driving motor.