CN210047687U - Automatic suture packaging machine - Google Patents
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- CN210047687U CN210047687U CN201920836102.5U CN201920836102U CN210047687U CN 210047687 U CN210047687 U CN 210047687U CN 201920836102 U CN201920836102 U CN 201920836102U CN 210047687 U CN210047687 U CN 210047687U
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Abstract
一种缝合线自动封装机,包括:内封装袋送料模组,包括水平送料线,设有定位凹槽定位内封装袋;内封装袋抓取换向模组,包括抓取臂,用于吸取内封装袋并做换向将其送至卷料放料模组中;卷料放料模组,包括第一、第二料卷,分别提供外封装袋的上、下膜,内封装袋置于下膜上,通过结合上膜形成半成品料带;外封装袋热封模组,包括第二承载座及第二热封块,用于对半成品料带的周边进行热封;外封装袋平移送料模组,包括两夹持座,用于将料带送入外封装袋裁切出料模组;外封装袋裁切出料模组,包括第三承载座及裁切刀,用于将成品料带裁切成为单独的成品。本实用新型提高了缝合线产品的自动化生产程度,模块化的设计更合理,便于维护。
An automatic suture packaging machine, comprising: an inner packaging bag feeding module, including a horizontal feeding line, and a positioning groove for positioning the inner packaging bag; an inner packaging bag grasping and reversing module, including a grasping arm for sucking The inner packaging bag is reversed and sent to the coil feeding module; the coil feeding module, including the first and second coils, respectively provides the upper and lower films of the outer packaging bag, and the inner packaging bag places On the lower film, a semi-finished material strip is formed by combining the upper film; the outer packaging bag heat sealing module includes a second bearing seat and a second heat sealing block, which is used for heat sealing the periphery of the semi-finished material strip; the outer packaging bag is translated The feeding module includes two clamping seats for feeding the material tape into the outer packaging bag cutting and discharging module; the outer packaging bag cutting and discharging module includes a third bearing seat and a cutting knife for cutting The finished strip is cut into individual finished products. The utility model improves the automatic production degree of the suture product, the modular design is more reasonable, and the maintenance is convenient.
Description
技术领域technical field
本实用新型涉及医用缝合线的封装,具体涉及一种缝合线自动封装机。The utility model relates to the packaging of medical sutures, in particular to an automatic packaging machine for sutures.
背景技术Background technique
缝合线是一种常用的医疗用品,因其使用量比较大,故一般都是大量的采购,从而涉及长时间储存的问题,又因其为医疗用品,故还涉及卫生问题,综上可知,缝合线的对其包装要求较高。Suture is a commonly used medical product. Because of its relatively large amount of use, it is generally purchased in large quantities, which involves the problem of long-term storage, and because it is a medical product, it also involves hygiene issues. The suture has higher requirements for its packaging.
现有缝合线产品(可包括缝合针)的包装结构通常包括内封装袋和外封装袋两部分。其中,内封装袋为铝塑薄膜材质,袋中封装有缝合线。外封装袋由一层PVC薄膜和一层透析纸组成,两层之间为封装空间,该封装空间中封装有内封装袋。在现有技术中,在封装缝合线时大多为手动或半自动封装,效率低下且卫生不好控制,即使有全自动封装设备,其设备的结构也较为繁杂有待简化。The packaging structure of existing suture thread products (which may include suture needles) usually includes two parts: an inner packaging bag and an outer packaging bag. Among them, the inner packaging bag is made of aluminum-plastic film, and the suture is enclosed in the bag. The outer packaging bag is composed of a layer of PVC film and a layer of dialysis paper, and a packaging space is formed between the two layers, and an inner packaging bag is enclosed in the packaging space. In the prior art, most of the sutures are packaged manually or semi-automatically, which has low efficiency and poor hygiene control. Even if there is fully automatic packaging equipment, the structure of the equipment is complicated and needs to be simplified.
因此,如何解决上述现有技术存在的不足,便成为本实用新型所要研究解决的课题。Therefore, how to solve the above-mentioned deficiencies in the prior art becomes the subject to be solved by the present invention.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是提供一种缝合线自动封装机。The purpose of the utility model is to provide an automatic sealing machine for sutures.
为达到上述目的,本实用新型采用的技术方案是:In order to achieve the above object, the technical scheme adopted by the present utility model is:
一种缝合线自动封装机;包括按封装顺序依次设置的内封装袋送料模组、内封装袋抓取换向模组、卷料放料模组、外封装袋热封模组、外封装袋平移送料模组以及外封装袋裁切出料模组;An automatic suture packaging machine; comprising an inner packaging bag feeding module, an inner packaging bag grabbing and reversing module, a coil material discharging module, an outer packaging bag heat sealing module, and an outer packaging bag, which are sequentially arranged in the packaging sequence. The translational feeding module and the outer packaging bag cutting and discharging module;
其中,所述内封装袋送料模组包括一水平送料线,该水平送料线由一第一驱动机构驱动做水平位移;水平送料线上平行间隔设置有多个定位凹槽,该定位凹槽的形状与所述内封装袋的形状相对应,用于定位内封装袋;所述水平送料线的一端为上料端,另一端为出料端;水平送料线通过上料端对内封装袋进行上料,内封装袋经水平输送后在出料端通过所述内封装袋抓取换向模组抓取出料;Wherein, the inner bag feeding module includes a horizontal feeding line, which is driven by a first driving mechanism for horizontal displacement; a plurality of positioning grooves are arranged in parallel and spaced on the horizontal feeding line. The shape corresponds to the shape of the inner packaging bag, and is used for positioning the inner packaging bag; one end of the horizontal feeding line is the feeding end, and the other end is the discharging end; the horizontal feeding line carries out the inner packaging bag through the feeding end. Loading, the inner packaging bag is conveyed horizontally, and the material is captured and discharged by the inner packaging bag grabbing and reversing module at the discharging end;
所述内封装袋抓取换向模组包括抓取臂以及驱动该抓取臂动作的第二驱动机构和第三驱动机构;所述抓取臂的底部设有吸盘,用于吸取所述水平送料线中的内封装袋;所述第二驱动机构用于驱动抓取臂在上下方向做直线往复运动,进而完成对内封装袋的抓取;所述第三驱动机构用于驱动抓取臂在水平方向做换向动作,进而将内封装袋送至所述卷料放料模组中;The inner packaging bag grasping and reversing module includes a grasping arm, a second driving mechanism and a third driving mechanism for driving the grasping arm; the bottom of the grasping arm is provided with a suction cup for sucking the horizontal The inner packaging bag in the feeding line; the second driving mechanism is used to drive the grabbing arm to perform linear reciprocating motion in the up and down direction, thereby completing the grabbing of the inner packaging bag; the third driving mechanism is used to drive the grabbing arm Perform a reversing action in the horizontal direction, and then send the inner packaging bag to the coil material discharging module;
所述卷料放料模组包括转动设置的第一料卷和第二料卷,两者分别提供外封装袋的上膜和下膜,所述上膜和所述下膜均由所述外封装袋平移送料模组驱动做水平步进位移;所述内封装袋通过所述抓取臂放置于所述下膜上,所述上膜与定位有内封装袋的下膜贴合,形成半成品料带;The roll feeding and discharging module includes a first roll and a second roll that are rotated and provided, and the two respectively provide the upper film and the lower film of the outer packaging bag, and the upper film and the lower film are formed by the outer film. The packaging bag translation feeding module is driven for horizontal step displacement; the inner packaging bag is placed on the lower film by the grab arm, and the upper film is attached to the lower film with the inner packaging bag positioned to form a semi-finished product Strip;
所述外封装袋热封模组对应半成品料带设置,包括一第二承载座以及一第二热封块,该第二热封块位于所述第二承载座的上方,并相对第二承载座做上下方向的往复运动;所述第二承载座上承载半成品料带,所述第二热封块向下凸设有第二热压边,并随第二热封块的向下位移对半成品料带的周边进行热压密封,使半成品料带成为成品料带;The outer packaging bag heat sealing module is arranged corresponding to the semi-finished material tape, and includes a second bearing seat and a second heat sealing block. The second heat sealing block is located above the second bearing seat and is opposite to the second bearing seat. The seat reciprocates in the up and down direction; the second bearing seat carries the semi-finished material tape, and the second heat sealing block is downwardly protruded with a second hot pressing edge, and the second heat sealing block is adjusted downward with the downward displacement of the second heat sealing block. The periphery of the semi-finished material belt is hot-pressed and sealed, so that the semi-finished material belt becomes the finished material belt;
所述外封装袋平移送料模组包括沿所述成品料带位移方向一前一后平行设置的两夹持座,各所述夹持座均包括一对在上下方向开合的夹持部,且其中一夹持座相对另一夹持座在前后方向做往复位移,进而将成品料带送入所述外封装袋裁切出料模组中;The outer packaging bag translation feeding module includes two clamping seats that are arranged in parallel along the displacement direction of the finished material tape, one behind the other, and each of the clamping seats includes a pair of clamping parts that open and close in the up-down direction. And one of the clamping seats is moved back and forth in the front-rear direction relative to the other clamping seat, and then the finished material tape is fed into the outer packaging bag cutting and discharging module;
所述外封装袋裁切出料模组包括第三承载座以及裁切刀,该裁切刀位于所述第三承载座的上方,并相对第三承载座做上下方向的往复运动;所述第三承载座上承载所述成品料带,所述裁切刀向下位移对成品料带进行裁切,将成品料带裁切成为单独的成品。The outer packaging bag cutting and discharging module includes a third bearing seat and a cutting knife, the cutting knife is located above the third bearing seat and reciprocates in an up-down direction relative to the third bearing seat; the The finished material tape is supported on the third bearing seat, and the cutting knife moves downward to cut the finished material tape, and the finished material tape is cut into individual finished products.
上述技术方案中的有关内容解释如下:The relevant contents in the above technical solutions are explained as follows:
1.上述方案中,所述内封装袋送料模组的水平送料线呈闭环设置,包括上下两层,且两层的位移方向相反;其中上层的各所述定位凹槽的槽口向上,用于送料,下层的各所述定位凹槽的槽口向下。1. In the above solution, the horizontal feeding line of the inner packaging bag feeding module is arranged in a closed loop, including two layers, the upper and lower layers, and the displacement directions of the two layers are opposite; wherein the notch of each of the positioning grooves on the upper layer is upward for feeding , the notch of each of the positioning grooves of the lower layer is downward.
2.上述方案中,还包括缝合线装袋模组,对应所述水平送料线的侧部设置;所述内封装袋的长度方向的一侧为开口设计;2. In the above solution, a suture line bagging module is also included, which is arranged corresponding to the side of the horizontal feeding line; one side of the inner bag in the length direction is an opening design;
所述缝合线装袋模组包括上吸附组件、下吸附组件以及线卡推送组件;The suture bagging module includes an upper adsorption component, a lower adsorption component and a line card push component;
所述上吸附组件包括上吸附头以及驱动该上吸附头直线往复运动的第一气缸;所述上吸附头对应所述定位凹槽的上方设置,用于吸附定位凹槽中所述内封装袋的开口侧的上表面;The upper suction assembly includes an upper suction head and a first cylinder that drives the upper suction head to reciprocate linearly; the upper suction head is disposed above the positioning groove for suctioning the inner packaging bag in the positioning groove the upper surface of the open side;
所述下吸附组件包括下吸附头以及驱动该下吸附头直线往复运动的第二气缸;所述下吸附头对应所述定位凹槽的下方设置,用于吸附定位凹槽中所述内封装袋的开口侧的下表面;The lower suction assembly includes a lower suction head and a second cylinder that drives the lower suction head to reciprocate linearly; the lower suction head is arranged corresponding to the lower part of the positioning groove and is used for suctioning the inner packaging bag in the positioning groove the lower surface of the open side;
所述上吸附头及所述下吸附头同时动作,进而打开所述内封装袋的开口,以便放入缝合线线卡;The upper suction head and the lower suction head act simultaneously, thereby opening the opening of the inner packaging bag, so as to put the suture line card;
所述线卡推送组件包括推送块以及驱动该推送块直线往复运动的第三气缸;所述推送块对应所述内封装袋的开口侧设置;推送块的运动方向垂直于所述水平送料线的位移方向,用于将缝合线线卡推送进入被所述上吸附头及所述下吸附头同时打开的所述内封装袋的开口中。The line card push assembly includes a push block and a third cylinder that drives the push block to move linearly back and forth; the push block is arranged corresponding to the opening side of the inner packaging bag; the movement direction of the push block is perpendicular to the horizontal feed line. The displacement direction is used to push the suture line card into the opening of the inner packaging bag opened by the upper suction head and the lower suction head at the same time.
3.上述方案中,还包括预压整形模组,位于所述缝合线装袋模组及所述水平送料线的出料端之间;所述预压整形模组包括一热压块,该热压块位于所述定位凹槽的上方,并对应所述内封装袋的开口侧设置,用于向下压平内封装袋的开口,避免开口在装配完线卡后依然呈张开状态。3. In the above solution, a pre-compression shaping module is also included, which is located between the suture bagging module and the discharge end of the horizontal feeding line; the pre-compression shaping module includes a hot pressing block, the hot pressing block Located above the positioning groove and corresponding to the opening side of the inner packaging bag, it is used to press down the opening of the inner packaging bag to prevent the opening from remaining open after the line card is assembled.
4.上述方案中,还包括一对安全光栅,对应所述缝合线装袋模组设置,并分列于所述线卡推送组件的两侧。4. In the above solution, a pair of safety gratings are also included, which are arranged corresponding to the suture bagging module and are arranged on both sides of the line card pushing assembly.
5.上述方案中,所述第三驱动机构包括电机、四个传动齿轮、两根传动皮带及连接板;5. In the above solution, the third drive mechanism includes a motor, four transmission gears, two transmission belts and a connecting plate;
所述电机连设于所述连接板上,其转轴竖直设置与第一传动齿轮同轴固定,该第一传动齿轮转动设置于连接板上,并通过第一传动皮带与第二传动齿轮传动配合;该第二传动齿轮固设于所述抓取臂,抓取臂随第二传动齿轮的转动发生旋转完成换向;所述抓取臂上转动设置有第三传动齿轮,该第三传动齿轮与第二传动齿轮同轴设置,并通过第二传动皮带与第四传动齿轮传动配合;该第四传动齿轮与吸盘架固定连接,该吸盘架相对抓取臂转动设置,吸盘架随第四传动齿轮的转动发生旋转。The motor is connected to the connecting plate, and its rotating shaft is vertically arranged and fixed coaxially with the first transmission gear. The first transmission gear is rotatably arranged on the connection plate and is driven by the first transmission belt and the second transmission gear. The second transmission gear is fixed on the grabbing arm, and the grabbing arm rotates with the rotation of the second transmission gear to complete the reversal; the grabbing arm is rotatably provided with a third transmission gear, and the third transmission gear rotates. The gear and the second transmission gear are coaxially arranged, and are driven and matched with the fourth transmission gear through the second transmission belt; the fourth transmission gear is fixedly connected with the suction cup frame, the suction cup frame is rotated relative to the grab arm, and the suction cup frame follows the fourth transmission gear. The rotation of the transmission gear produces a rotation.
6.上述方案中,还包括外封装袋预热封模组,位于所述卷料放料模组及所述外封装袋热封模组之间;6. In the above-mentioned solution, an outer packaging bag preheating sealing module is also included, which is located between the coil material discharging module and the outer packaging bag heat sealing module;
所述外封装袋预热封模组对应所述半成品料带设置,包括一第一承载座以及一第一热封块,该第一热封块位于所述第一承载座的上方,并相对第一承载座做上下方向的往复运动;所述第一承载座上承载所述半成品料带,所述第一热封块向下凸设有一对平行设置的第一热压边,两第一热压边随第一热封块的向下位移对半成品料带的两侧部进行热压密封。The outer packaging bag preheating and sealing module is arranged corresponding to the semi-finished material tape, and includes a first bearing seat and a first heat sealing block, the first heat sealing block is located above the first bearing seat, and is opposite to the first bearing seat. The first bearing seat reciprocates in the up and down direction; the first bearing seat carries the semi-finished material tape, and the first heat sealing block is downwardly protruded with a pair of first heat pressing edges arranged in parallel, two first The hot-pressing edge performs hot-pressing sealing on both sides of the semi-finished material strip along with the downward displacement of the first heat-sealing block.
本实用新型的工作原理及优点如下:The working principle and advantages of the present utility model are as follows:
本实用新型一种缝合线自动封装机;包括内封装袋送料模组、内封装袋抓取换向模组、卷料放料模组、外封装袋热封模组、外封装袋平移送料模组以及外封装袋裁切出料模组;内封装袋送料模组包括水平送料线,平行间隔设置有多个定位凹槽用于定位内封装袋;内封装袋抓取换向模组包括抓取臂,底部设有吸盘用于吸取水平送料线中的内封装袋;抓取臂在水平方向做换向将内封装袋送至卷料放料模组中;卷料放料模组包括第一、第二料卷,分别提供外封装袋的上膜和下膜,内封装袋通过抓取臂放置于下膜上,通过结合上膜形成半成品料带;外封装袋热封模组包括第二承载座及第二热封块,用于对半成品料带的周边进行热压密封使之成为成品料带;外封装袋平移送料模组包括一前一后设置的两夹持座,用于将成品料带送入外封装袋裁切出料模组中;外封装袋裁切出料模组包括第三承载座及裁切刀,用于将成品料带裁切成为单独的成品(即缝合线产品)。The utility model relates to an automatic sealing machine for sutures, which comprises an inner bag feeding module, an inner bag grabbing and reversing module, a coil material discharging module, an outer bag heat sealing module, and an outer bag translation feeding module group and the outer packaging bag cutting and discharging module; the inner packaging bag feeding module includes a horizontal feeding line, and a plurality of positioning grooves are arranged at parallel intervals for positioning the inner packaging bag; the inner packaging bag grasping and reversing module includes a grasping The take-up arm is provided with a suction cup at the bottom for sucking the inner packaging bag in the horizontal feeding line; the grabbing arm is reversed in the horizontal direction to send the inner packaging bag to the coil feeding module; the coil feeding module includes the first 1. The second material roll, respectively provide the upper film and the lower film of the outer packaging bag, the inner packaging bag is placed on the lower film by the grab arm, and the semi-finished material tape is formed by combining the upper film; the outer packaging bag heat sealing module includes the first The two bearing seats and the second heat sealing block are used to heat-press and seal the periphery of the semi-finished material tape to make it into a finished material tape; The finished material tape is fed into the outer packaging bag cutting and discharging module; the outer packaging bag cutting and discharging module includes a third bearing seat and a cutting knife, which are used to cut the finished material belt into individual finished products (ie suture products).
相比现有技术而言,本实用新型大幅提高了缝合线产品的自动化生产的程度,具有能够降低用人成本、提高生产效率、避免生产过程中对产品的污染等优点。并且模块化的设计不仅使本实用新型的结构更为合理简洁,同时也便于维护。Compared with the prior art, the utility model greatly improves the degree of automatic production of suture products, and has the advantages of reducing labor costs, improving production efficiency, and avoiding product contamination in the production process. And the modular design not only makes the structure of the utility model more reasonable and concise, but also facilitates maintenance.
附图说明Description of drawings
附图1为本实用新型实施例的左前方视角立体图;Accompanying
附图2为本实用新型实施例的右前方视角立体图;Accompanying
附图3为本实用新型实施例的左侧视角结构示意图;Accompanying drawing 3 is the left side view structure schematic diagram of the embodiment of the present utility model;
附图4为本实用新型实施例的俯视示意图;4 is a schematic top view of an embodiment of the present utility model;
附图5为本实用新型实施例内封装袋送料模组的结构示意图;Accompanying drawing 5 is the structural schematic diagram of the inner packaging bag feeding module according to the embodiment of the present invention;
附图6为本实用新型实施例内封装袋抓取换向模组的结构示意图;6 is a schematic structural diagram of an inner packaging bag grabbing and reversing module according to an embodiment of the present invention;
附图7为本实用新型实施例外封装袋预热封模组的结构示意图;FIG. 7 is a schematic structural diagram of a preheating and sealing module for an extra-package bag according to an embodiment of the present invention;
附图8为本实用新型实施例外封装袋热封模组的结构示意图;8 is a schematic structural diagram of a heat-sealing module for an extra-package bag according to an embodiment of the present invention;
附图9为本实用新型实施例外封装袋平移送料模组的结构示意图;9 is a schematic structural diagram of a translational feeding module for packaging bags except an embodiment of the present invention;
附图10为本实用新型实施例外封装袋裁切出料模组的结构示意图;10 is a schematic structural diagram of a cutting and discharging module for an extra-package bag according to an embodiment of the present invention;
附图11为本实用新型实施例缝合线装袋模组的结构示意图一;11 is a first structural schematic diagram of a suture bagging module according to an embodiment of the present invention;
附图12为本实用新型实施例缝合线装袋模组的结构示意图二;12 is a second structural schematic diagram of a suture bagging module according to an embodiment of the present invention;
附图13为本实用新型实施例预压整形模组的结构示意图。13 is a schematic structural diagram of a pre-compression shaping module according to an embodiment of the present invention.
以上附图中:1.水平送料线;2.定位凹槽;3.内封装袋;4.上料端;5.出料端;6.抓取臂;7.第一驱动机构;8.第二驱动机构;9.电机;10.吸盘;11.连接板;12.第一传动齿轮;13.第一传动皮带;14.第二传动齿轮;15.第三传动齿轮;16.第二传动皮带;17.第四传动齿轮;18.吸盘架;19.第一料卷;20.第二料卷;21.上膜;22.下膜;23.导向杆;24.半成品料带;25.第一承载座;26.第一热封块;27.第一热压边;28.第二承载座;29.第二热封块;30.成品料带;31.第一夹持座;32.第二夹持座;33.夹持部;34.第三承载座;35.裁切刀;36.上吸附头;37.第一气缸;38.下吸附头;39.缝合线线卡;40.推送块;41.第三气缸;42.热压块;43.安全光栅。In the above drawings: 1. Horizontal feeding line; 2. 2. Positioning groove; 3. Inner packaging bag; 5. Feeding end; 6. Discharge end; 7. Grab arm; 8. the first drive mechanism; 9. the second driving mechanism; Motor; 10. 11. Suction cup; connecting plate; 12. 13. The first transmission gear; 14. The first transmission belt; 15. the second transmission gear; 16. The third transmission gear; 17. The second transmission belt; The fourth transmission gear; 18. 19. Suction cup holder; The first volume; 20. 21. The second material volume; upper membrane; 22. 23. Lower membrane; Guide rod; 24. 25. Semi-finished material belt; 26. the first bearing seat; 27. The first heat-sealing block; 28. The first hot-pressed edge; 29. The second bearing seat; The second heat sealing block; 30. Finished material belt; 31. The first clamping seat; 32. The second clamping seat; 33. Clamping part; 34. 35. The third bearing seat; Cutter; 36. 37. Upper adsorption head; The first cylinder; 38. Lower the adsorption head; 39. 40. Suture thread card; Push block; 41. 42. The third cylinder; 43. Hot briquetting; Safety grating.
具体实施方式Detailed ways
下面结合附图及实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment, the utility model is further described:
实施例:以下将以图式及详细叙述对本案进行清楚说明,任何本领域技术人员在了解本案的实施例后,当可由本案所教示的技术,加以改变及修饰,其并不脱离本案的精神与范围。Example: The following will clearly illustrate this case with drawings and detailed descriptions. Any person skilled in the art can change and modify the technology taught in this case after understanding the embodiments of this case, and it does not deviate from the spirit of this case. with scope.
本文的用语只为描述特定实施例,而无意为本案的限制。单数形式如“一”、“这”、“此”、“本”以及“该”,如本文所用,同样也包含复数形式。The language used herein is intended to describe particular embodiments and is not intended to be limiting. The singular forms such as "a", "the", "the", "this" and "the", as used herein, also include the plural forms.
关于本文中所使用的“第一”、“第二”等,并非特别指称次序或顺位的意思,亦非用以限定本案,其仅为了区别以相同技术用语描述的组件或操作。The terms "first", "second", etc. used herein do not specifically refer to order or order, nor are they used to limit the present case, but are only used to distinguish components or operations described in the same technical terms.
关于本文中所使用的“连接”或“定位”,均可指二或多个组件或装置相互直接作实体接触,或是相互间接作实体接触,亦可指二或多个组件或装置相互操作或动作。As used herein, "connecting" or "positioning" may refer to two or more components or devices in direct physical contact with each other, or in indirect physical contact with each other, and may also refer to two or more components or devices interacting with each other or action.
关于本文中所使用的“包含”、“包括”、“具有”等,均为开放性的用语,即意指包含但不限于。As used herein, "comprising", "including", "having" and the like are open-ended terms, meaning including but not limited to.
关于本文中所使用的用词(terms),除有特别注明外,通常具有每个用词使用在此领域中、在本案内容中与特殊内容中的平常意义。某些用以描述本案的用词将于下或在此说明书的别处讨论,以提供本领域技术人员在有关本案之描述上额外的引导。Regarding the terms (terms) used in this article, unless otherwise specified, they usually have the ordinary meaning of each term used in this field, in the content of this case and in the special content. Certain terms used to describe the subject matter are discussed below or elsewhere in this specification to provide those skilled in the art with additional guidance in the description of the subject matter.
关于本文中所使用的“前”、“后”、“上”、“下”、“左”、“右”等,均为方向性用词,在本案中仅为说明各结构之间位置关系,并非用以限定本案的保护范围及实际实施时的具体方向。The words "front", "back", "up", "down", "left", "right", etc. used in this article are all directional words, and are only used to illustrate the positional relationship between the structures in this case. , is not intended to limit the scope of protection of this case and the specific direction of actual implementation.
参见附图1~4所示,一种缝合线自动封装机;包括按封装顺序依次设置的内封装袋送料模组、内封装袋抓取换向模组、卷料放料模组、外封装袋预热封模组、外封装袋热封模组、外封装袋平移送料模组以及外封装袋裁切出料模组。Referring to Figures 1 to 4, an automatic suture packaging machine includes an inner packaging bag feeding module, an inner packaging bag grabbing and reversing module, a coil material discharging module, and an outer packaging module, which are sequentially arranged in the packaging sequence. Bag preheating sealing module, outer packaging bag heat sealing module, outer packaging bag translation feeding module and outer packaging bag cutting and discharging module.
其中,如图5所示,所述内封装袋送料模组包括一水平送料线1,该水平送料线1由一第一驱动机构7(如电机)驱动做水平步进位移;水平送料线1上平行间隔设置有多个定位凹槽2,该定位凹槽2的形状与所述内封装袋3的形状相对应,用于定位内封装袋3;所述水平送料线1的前端为上料端4,后端为出料端5;水平送料线1通过上料端4对内封装袋3进行上料,内封装袋3经水平输送后在出料端5通过所述内封装袋抓取换向模组抓取出料。Among them, as shown in FIG. 5 , the inner bag feeding module includes a
所述水平送料线1可呈闭环设置,包括上下两层(图中省略下层),且两层的位移方向相反;其中上层的各所述定位凹槽2的槽口向上,用于送料,下层的各所述定位凹槽2的槽口向下。The
如图6所示,所述内封装袋抓取换向模组包括抓取臂6以及驱动该抓取臂6动作的第二驱动机构8和第三驱动机构;所述抓取臂6第一端的底部设有吸盘10,用于吸取所述水平送料线1中的内封装袋3;所述第二驱动机构8(如气缸)用于驱动抓取臂6在上下方向做直线往复运动,进而完成对内封装袋3的抓取;所述第三驱动机构用于驱动抓取臂6以其第二端为轴在水平方向做180度的换向动作,进而将内封装袋3送至所述卷料放料模组中。As shown in FIG. 6 , the inner packaging bag grasping and reversing module includes a
所述第三驱动机构包括电机9、四个传动齿轮、两根传动皮带及连接板11;所述电机9连设于所述连接板11上,其转轴竖直设置与第一传动齿轮12同轴固定,该第一传动齿轮12转动设置于连接板11上,并通过第一传动皮带13与第二传动齿轮14传动配合;该第二传动齿轮14固设于所述抓取臂6的第二端,抓取臂6随第二传动齿轮14的转动发生旋转完成换向;所述抓取臂6上转动设置有第三传动齿轮15,该第三传动齿轮15与第二传动齿轮14同轴设置,并通过第二传动皮带16与第四传动齿轮17传动配合;该第四传动齿轮17转动设置于抓取臂6的第一端,并与一吸盘架18固定连接,该吸盘架18相对抓取臂6转动设置,吸盘架18随第四传动齿轮17的转动发生旋转。The third driving mechanism includes a
其中,第一传动齿轮12的直径小于第二传动齿轮14的直径,第三传动齿轮15的直径小于第四传动齿轮17的直径,第四传动齿轮17的直径小于第二传动齿轮14的直径。借此第三驱动机构的特殊设计,能够实现内封装袋3由所述内封装袋送料模组通过抓取臂6转动180度换位至所述卷料放料模组中的同时,内封装袋3的自身还能通过吸盘架18转动完成90度转向。The diameter of the
因此,内封装袋3在内封装袋送料模组中的位移方向与在卷料放料模组中的位移方向相反,内封装袋3在内封装袋送料模组中以宽度方向对应其位移方向,而在卷料放料模组中以长度方向对应其位移方向。Therefore, the displacement direction of the
所述卷料放料模组包括转动设置的第一料卷19和第二料卷20,两者在上下方向间隔设置,并分别提供外封装袋的上膜21和下膜22,其中上膜21为PE膜,下膜22为透析纸。所述上膜21和所述下膜22均由所述外封装袋平移送料模组驱动做水平步进位移;所述内封装袋3通过所述抓取臂6放置于所述下膜22上,所述上膜21通过导向杆23与定位有内封装袋3的下膜22贴合,形成半成品料带24。The roll material unwinding module includes a
如图7所示,所述外封装袋预热封模组对应所述半成品料带24设置,包括一第一承载座25以及一第一热封块26,该第一热封块26位于所述第一承载座25的上方,并通过气缸驱动相对第一承载座25做上下方向的往复运动;所述第一承载座25上承载所述半成品料带24,所述第一热封块26向下凸设有一对平行设置的第一热压边27,两第一热压边27随第一热封块26的向下位移对半成品料带24的两侧部进行热压密封,达到对半成品料带24中的内封装袋3预定位的目的。As shown in FIG. 7 , the outer packaging bag preheating sealing module is disposed corresponding to the
如图8所示,所述外封装袋热封模组对应预热封完成的半成品料带24设置,包括一第二承载座28以及一第二热封块29,该第二热封块29位于所述第二承载座28的上方,并通过气缸驱动相对第二承载座28做上下方向的往复运动;所述第二承载座28上承载半成品料带24,所述第二热封块29向下凸设有第二热压边(图中未绘出),并随第二热封块29的向下位移对半成品料带24的周边进行热压密封,达到在四周方向对半成品料带24中的内封装袋3完全密封的目的,使半成品料带24成为成品料带30。As shown in FIG. 8 , the outer packaging bag heat sealing module is provided corresponding to the
如图9所示,所述外封装袋平移送料模组包括沿所述成品料带30位移方向一前一后平行设置的两夹持座31、32,各所述夹持座31、32均包括一对通过气缸驱动的在上下方向开合的夹持部33,且其中第二夹持座32相对第一夹持座31在前后方向做水平的直线往复位移,进而将成品料带30送入所述外封装袋裁切出料模组中。As shown in FIG. 9 , the outer packaging bag translation feeding module includes two clamping
具体的,当所述外封装袋平移送料模组的第一夹持座31的夹持部33打开时,第二夹持座32的夹持部33闭合对成品料带30进行夹持并向前拉动成品料带30进行位移,在位移一段行程之后(该行程对应单个成品的长度),第一夹持座31的夹持部33闭合对成品料带30进行夹持定位,第二夹持座32的夹持部33打开并向后朝向第一夹持座31进行位移,以此循环,完成对成品料带30的平移步进送料,同时实现对第一料卷19和第二料卷20中的上膜21及下膜22进行牵引。Specifically, when the clamping
如图10所示,所述外封装袋裁切出料模组包括第三承载座34以及裁切刀35,该裁切刀35位于所述第三承载座34的上方,并通过气缸驱动相对第三承载座34做上下方向的往复运动;所述第三承载座34上承载所述成品料带30,所述裁切刀35向下位移对成品料带30进行裁切,将成品料带30裁切成为单独的成品。As shown in FIG. 10 , the outer packaging bag cutting and discharging module includes a
在外封装袋平移送料模组的第二夹持座32对成品料带30夹持并向前拉动位移一所述行程之后,第二夹持座32的夹持部33保持闭合,此时所述裁切刀35向下位移对成品料带30进行裁切,裁切完毕后第二夹持座32的夹持部33再打开。After the second clamping
其中,如图11、12所示,还可包括缝合线装袋模组,对应所述水平送料线1的侧部设置;所述内封装袋3的长度方向的一侧为开口设计,即内封装袋3可为三面封铝塑袋。Wherein, as shown in Figures 11 and 12, a suture line bagging module can also be included, which is arranged corresponding to the side of the
所述缝合线装袋模组包括上吸附组件、下吸附组件以及线卡推送组件;所述上吸附组件包括上吸附头36以及驱动该上吸附头36做上下直线往复运动的第一气缸37;所述上吸附头36对应所述定位凹槽2的上方设置,用于吸附定位凹槽2中所述内封装袋3的开口侧的上表面;所述下吸附组件包括下吸附头38以及驱动该下吸附头38做上下直线往复运动的第二气缸(图中未绘出);所述下吸附头38对应所述定位凹槽2的下方设置,用于吸附定位凹槽2中所述内封装袋3的开口侧的下表面;所述上吸附头36及所述下吸附头38同时动作,进而打开所述内封装袋3的开口,以便放入缝合线线卡39。The suture bagging module includes an upper suction assembly, a lower suction assembly and a line card push assembly; the upper suction assembly includes an
所述线卡推送组件包括推送块40以及驱动该推送块40做水平直线往复运动的第三气缸41;所述推送块40对应所述内封装袋3的开口侧设置;推送块40的运动方向垂直于所述水平送料线1的位移方向,用于将缝合线线卡39推送进入被所述上吸附头36及所述下吸附头38同时打开的所述内封装袋3的开口中。The line card push assembly includes a
其中,如图13所示,还可包括预压整形模组,位于所述缝合线装袋模组及所述水平送料线1的出料端4之间;所述预压整形模组包括一热压块42,该热压块42位于所述定位凹槽2的上方,并对应所述内封装袋3的开口侧设置,由气缸驱动向下压平内封装袋3的开口,避免开口在装配完缝合线线卡39后依然呈张开状态。Wherein, as shown in FIG. 13 , a pre-compression shaping module can also be included, which is located between the suture bagging module and the
优选的,还可包括一对安全光栅43,对应所述缝合线装袋模组设置,并分列于所述线卡推送组件的两侧。当操作人员的手误伸入缝合线装袋模组中时,安全光栅43感应到人手,将切断封装机的工作电路使其停机,避免造成人身伤害。Preferably, a pair of
相比现有技术而言,本实用新型大幅提高了缝合线产品的自动化生产的程度,具有能够降低用人成本、提高生产效率、避免生产过程中对产品的污染等优点。并且模块化的设计不仅使本实用新型的结构更为合理简洁,同时也便于维护。Compared with the prior art, the utility model greatly improves the degree of automatic production of suture products, and has the advantages of reducing labor costs, improving production efficiency, and avoiding product contamination in the production process. And the modular design not only makes the structure of the utility model more reasonable and concise, but also facilitates maintenance.
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose thereof is to enable those who are familiar with the technology to understand the content of the present invention and implement accordingly, and cannot limit the protection scope of the present invention with this. All equivalent changes or modifications made according to the spirit of the present invention shall be included within the protection scope of the present invention.
Claims (7)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110077663A (en) * | 2019-06-04 | 2019-08-02 | 苏州医疗用品厂有限公司 | Suture automatic-packaging |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110077663A (en) * | 2019-06-04 | 2019-08-02 | 苏州医疗用品厂有限公司 | Suture automatic-packaging |
| CN110077663B (en) * | 2019-06-04 | 2024-06-21 | 苏州医疗用品厂有限公司 | Suture automatic packaging machine |
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