Press shell and core component to close mechanism
Technical Field
The utility model relates to a turbo charger equipment technical field specifically relates to a press shell and nuclear core component to close dress mechanism.
Background
The turbocharger is actually an air compressor that increases the intake air amount by compressing air. The turbine in the volute is pushed by the inertia impulse force of the exhaust gas discharged by the engine, the turbine drives the impeller in the coaxial pressure shell, and the impeller presses and conveys the air sent by the pipeline of the air filter to enable the air to be pressurized and enter the air cylinder. When the turbocharger is assembled, firstly, a pressure shell is assembled with core components such as an impeller, an impeller shaft, a turbine shaft and the like, the impeller, namely the impeller shaft and the like are inserted into the pressure shell to form a pressure shell core assembly, then the pressure shell core assembly and a turbine shell are assembled, the turbine shaft and the like are inserted into the turbine shell, and a flange plate of the pressure shell is abutted with a flange plate of the turbine shell to complete the assembly of the turbocharger. At present, will press shell and core part to attach together and adopt manual operation's mode, the core part need be guaranteed when transferring and pack into in the pressure shell that the core part can not incline, can't monitor the pressure variation who attaches together the in-process, cause the collision with the pressure shell easily, and the human cost is great, and work efficiency is very low, can not satisfy large batch industrialization, automated production's needs.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a press shell and core part to close dress mechanism can pick up the core part, and the monitoring attaches together the pressure variation of in-process to have pressure sensor overload protection function, thereby guarantee to attach together the quality, applicable in large batch industrialization, automated production's needs, improve the work efficiency that turbo charger assembled.
The technical scheme of the utility model is realized like this:
a pressing shell and core part combining mechanism, which comprises a floating component, a clamping jaw component and a pressure sensor, the floating assembly comprises an upper fixed plate, a lower fixed plate, an upper floating plate, a lower floating plate, a plurality of floating springs A and a plurality of spring guide posts which are in one-to-one correspondence with the floating springs A, the four corners of the upper fixing plate and the four corners of the lower fixing plate are fixedly connected together through guide posts, an avoiding through hole A for avoiding the spring guide post is formed on the upper floating plate, four corners of the upper floating plate are all arranged on the four guide posts through shaft sleeves A, one end of the spring guide post penetrates through the avoiding through hole A from the bottom of the upper floating plate and then is fixedly connected with the bottom of the upper fixed plate, the floating spring A is sleeved on the corresponding spring guide post and is positioned between the upper floating plate and the upper fixing plate; the four corners of lower floating plate all install in four through axle sleeve B on the guide post, just lower floating plate is located the upper floating plate with between the bottom plate, lower floating plate with the location is equipped with a plurality of floating spring B between the bottom plate, pressure sensor install in the bottom of upper floating plate, clamping jaw subassembly include clamping jaw seat, a plurality of clamping jaw and install in clamping jaw seat bottom is used for driving a plurality of the clamping jaw cylinder that the core part was picked up to the clamping jaw, clamping jaw seat top is passed dodge through-hole B rigid coupling on the bottom plate in on the lower floating plate.
Further, every the clamping jaw includes the clamping jaw piece and is the clamping jaw hook of L type, the clamping jaw piece slides and locates the bottom of clamping jaw cylinder, the horizontal part of clamping jaw hook can be dismantled the rigid coupling in on the clamping jaw piece.
Furthermore, the floating assembly further comprises a plurality of limiting screws, the top ends of the limiting screws are detachably and fixedly connected with the upper fixing plate, the middle parts of the limiting screws penetrate through the clearance through holes formed in the upper floating plate, and the cup heads at the bottom ends of the limiting screws point to the lower floating plate.
Furthermore, the device also comprises a compensation device which is provided with X-Y direction compensation and is arranged on the top of the upper fixing plate.
The utility model has the advantages that: the utility model provides a pressure shell and core component closed assembly mechanism, mainly by the subassembly that floats, clamping jaw subassembly and pressure sensor constitute, the function of automatic pickup core component can be realized to the clamping jaw cylinder drive clamping jaw through clamping jaw subassembly, through set up pressure sensor on the last floating plate of subassembly that floats, but the change of accurate control in-process pressure of attaching together ensures not colliding with between the part, guarantees to attach together the quality, and simultaneously, has pressure sensor overload protection function, when avoiding appearing unusually, damage pressure sensor. The clamping jaw assembly is arranged on the lower floating plate of the floating assembly, so that the clamping jaw assembly can float up and down when picking up the core component, and the sensitivity of pressure transmission is increased; the four corners of the upper fixed plate and the four corners of the lower fixed plate of the floating assembly are fixedly connected through the four guide posts, the four corners of the upper floating plate and the four corners of the lower floating plate are arranged on the four guide posts through shaft sleeves, and compared with the existing center-guided floating mechanism, the floating mechanism is more stable in structure, can ensure that core components are not inclined when being transferred and loaded into a pressure shell, and ensures stability. Preferably, the combining mechanism is arranged on the external mechanical arm through a compensating device configured with X-Y direction compensation, so that the combining mechanism can automatically correct in the X-Y direction by means of the compensating device during combining, hard collision is avoided, and the service life of the mechanism is prolonged.
Drawings
Fig. 1 is a perspective view of the top view of the press shell and core component assembling mechanism of the present invention;
FIG. 2 is a perspective view of the bottom view of the press shell and core component assembling mechanism of the present invention;
fig. 3 is a side view of the press shell and core component assembling mechanism of the present invention.
Detailed Description
In order to clearly understand the technical content of the present invention, the following embodiments are specifically mentioned, which are only for the purpose of better understanding the content of the present invention and not for the purpose of limiting the scope of the present invention.
Fig. 1 is a perspective view of the top view of the press shell and core component assembling mechanism of the present invention; FIG. 2 is a perspective view of the bottom view of the press shell and core component assembling mechanism of the present invention; fig. 3 is a side view of the press shell and core component assembling mechanism of the present invention.
Referring to fig. 1, 2 and 3, a press shell and core component assembling mechanism comprises a floating component 1, a clamping jaw component 2 and a pressure sensor 3, wherein the floating component comprises an upper fixed plate 101, a lower fixed plate 102, an upper floating plate 103, a lower floating plate 104, a plurality of floating springs a105 and a plurality of spring guide pillars 106 corresponding to the floating springs a one to one, four corners of the upper fixed plate and four corners of the lower fixed plate are fixedly connected together through guide pillars 107, an avoidance through hole a for avoiding the spring guide pillars is formed on the upper floating plate, four corners of the upper floating plate are all mounted on the four guide pillars through shaft sleeves a108, one end of the spring guide pillar penetrates through the avoidance through hole a from the bottom of the upper floating plate and then is fixedly connected with the bottom of the upper fixed plate, and the floating spring a is sleeved on the corresponding spring guide pillar, and is positioned between the upper floating plate and the upper fixed plate; the four corners of lower floating plate all install in four through axle sleeve B109 on the guide post, just lower floating plate is located the upper floating plate with between the bottom plate, lower floating plate with the location is equipped with a plurality of floating spring B110 between the bottom plate, pressure sensor install in the bottom of upper floating plate, clamping jaw subassembly include clamping jaw seat 201, a plurality of clamping jaw 202 and install in the clamping jaw seat bottom is used for driving a plurality of the clamping jaw cylinder 203 that the core part was picked up to the clamping jaw, clamping jaw seat top is passed dodge through-hole B rigid coupling on the bottom plate in on the lower floating plate. Like this, can realize the function of automatic pickup core component through clamping jaw cylinder drive clamping jaw, through set up pressure sensor on the last floating plate of floating assembly, but the change of accurate monitoring attach together in-process pressure guarantees not to collide with between the part, guarantees to attach together the quality, simultaneously, has pressure sensor overload protection function, when avoiding appearing unusually, damages pressure sensor. The clamping jaw assembly is arranged on the lower floating plate of the floating assembly, so that the clamping jaw assembly can float up and down when picking up the core component, and the sensitivity of pressure transmission is increased; the four corners of the upper fixed plate and the four corners of the lower fixed plate of the floating assembly are fixedly connected through the four guide posts, the four corners of the upper floating plate and the four corners of the lower floating plate are arranged on the four guide posts through shaft sleeves, and compared with the existing center-guided floating mechanism, the floating mechanism is more stable in structure, can ensure that core components are not inclined when being transferred and loaded into a pressure shell, and ensures stability.
In the structure, floating spring is used for providing the unsteady function from top to bottom of last floating plate, and floating spring's quantity can be selected according to actual need, the utility model discloses in set up four floating spring, four floating spring evenly arrange between last floating plate and upper fixed plate.
In the above-mentioned structure, the clamping jaw seat top passes on the bottom plate dodge through-hole B rigid coupling on lower floating plate, and concrete structure is: the clamping jaw seat comprises a round column and a base plate, and the round column penetrates through an avoidance through hole B in the lower fixing plate to be fixedly connected with the lower floating plate.
Preferably, referring to fig. 2 and 3, each of the jaws includes a jaw block 2021 slidably disposed at the bottom of the jaw cylinder, and an L-shaped jaw hook 2022 having a lateral portion detachably fixed to the jaw block. Like this, the clamping jaw comprises clamping jaw piece and clamping jaw hook, and fixed connection can be dismantled with the clamping jaw piece to the clamping jaw hook, can reach the purpose of quick replacement clamping jaw model, through changing the clamping jaw hook, can realize pressing from both sides the function of getting the product of unidimensional not, improve equipment's suitability.
Preferably, referring to fig. 3, the floating assembly further includes a plurality of limit screws 111, the top ends of the limit screws are detachably and fixedly connected to the upper fixing plate, the middle portions of the limit screws penetrate through a clearance through hole 1031 formed in the upper floating plate, and a cup head at the bottom ends of the limit screws points to the lower floating plate. Like this, through set up a plurality of stop screws between last fixed plate and lower floating plate, can inject the unsteady maximum distance of lower floating plate upwards, for pressure sensor provides further overload protection, when avoiding appearing unusually, damage pressure sensor. The quantity of stop screw can set up according to actual need, the utility model discloses in, set up two stop screw, two stop screw symmetries are installed and are being attached together the left and right sides of mechanism.
Preferably, referring to fig. 1, the device further comprises a compensation device 4 configured with X-Y direction compensation, and the compensation device is mounted on the top of the upper fixing plate. During specific implementation, the upper fixing plate can be installed on the driving mechanism through the compensating device, for example, a mechanical arm of a robot, a three-axis mechanical arm or other linear lead screw modules, and therefore when the upper fixing plate is assembled, the assembling mechanism can automatically correct by means of the compensating function of the compensating device in the X-Y direction, hard collision is avoided, and the service life of the mechanism is prolonged. The compensating device has a firm sliding guide rail, can realize high moment load in the minimum space, has a center locking function and can ensure that the device is centered at a specified position; there is also a pneumatic position memory to achieve an over-center lock in the offset position. In particular, the compensating device can be, for example, an AGE-XY model of the company monk, which is convenient to assemble on most robot models without other adapter plates.
The above embodiments have been described in detail with reference to the accompanying drawings. Those skilled in the art can make various modifications and changes to the above embodiments without departing from the spirit of the present invention, and the scope of the present invention is also covered by the appended claims.