CN210045947U - Sand raising and grain separating equipment - Google Patents
Sand raising and grain separating equipment Download PDFInfo
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- CN210045947U CN210045947U CN201920724497.XU CN201920724497U CN210045947U CN 210045947 U CN210045947 U CN 210045947U CN 201920724497 U CN201920724497 U CN 201920724497U CN 210045947 U CN210045947 U CN 210045947U
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Abstract
The utility model discloses a raise sand and divide grain equipment, including air supply mechanism, mixed sand storage mechanism and finished product storage mechanism, mixed sand storage mechanism bottom is equipped with out the sand mouth, air supply mechanism and finished product storage mechanism are located the both sides that mix sand storage mechanism goes out the sand mouth respectively, and air supply mechanism is used for providing power for the motion of sand grain, and mixed sand storage mechanism below is located to finished product storage mechanism for receive the sand grain after the screening. This raise sand grain equipment of classifying utilizes wind-force effect to screen the silica sand grain of equidimension not, and the screening result is more accurate, has solved traditional sieve machine and has been because of the not inhomogeneous problem of particle size distribution that the screen cloth bet stopper or fracture leads to when screening the sand grain, and equipment structure is simple, easy to maintain maintains.
Description
Technical Field
The utility model belongs to the technical field of sand treatment facility for the casting, concretely relates to raise sand and divide grain equipment.
Background
The modern casting production process mainly adopts sand mold casting, and the raw materials mainly adopt silica sand. The silica sand is an ideal sand for casting because of abundant raw materials, simple exploitation and low price. At present, the silica sand for casting is mainly divided into natural silica sand and artificial silica sand. The natural silica sand mainly comprises aeolian sand and sea sand, and the silica sand has uneven particle size distribution and is disorderly. The artificial silica sand is prepared by manually crushing mineral powder with high purity, and the granularity of the silica sand is not ideal. No matter natural or artificial silica sand, when the granularity of the silica sand is adjusted, the silica sand needs to be screened by a traditional screening machine. The sand grain granularity of this process mainly screens according to the screen cloth that the user demand added different apertures, and the screen cloth is from last to down aperture thinner and thinner more and thinner, and the sand grain is from last to down granularity also taper down. The screen cloth carries out vibration screening through plus vibrations equipment among the screening process, and the raw sand of the different granularities that sieve out uses the bucket to carry the machine and carry in the sand silo that corresponds with in order to use.
The granularity of the raw sand for casting at the present stage is mainly classified by screening, and the granularity of the sand for casting is classified by other methods. When the sand for casting is screened by using the screen, continuous vibration needs to be provided for the screen, and a large amount of energy needs to be consumed; the screen mesh size cannot be very large due to the limitations of the equipment conditions, which directly leads to low screening efficiency; the screen mesh is subjected to the action conditions of high pressure and severe friction for a long time in the screening process, the screen mesh is easy to break, once the screen mesh breaks, the sand grain size distribution can have errors, and meanwhile, the screen mesh replacement process is tedious and time-consuming. In order to reduce the weight and have certain wear resistance, the screen is woven by steel wire ropes, which causes high cost of the screen. Above a great deal of inconvenience leads to having great defect when sieving the silica sand granularity through the screen cloth, urgently needs a neotype equipment of distinguishing silica sand granularity.
SUMMERY OF THE UTILITY MODEL
The utility model provides a raise sand and divide grain equipment utilizes wind-force effect to screen the silica sand grain of unidimensional not, and the screening result is more accurate, has solved traditional screen (ing) machine and has bet the stopper or the not inhomogeneous problem of size distribution that breaks and lead to because of the screen cloth when screening the sand grain, and equipment structure is simple, easy to maintain maintains the maintenance.
In order to achieve the above object, the utility model adopts the following technical scheme:
the utility model provides a raise sand and divide grain equipment, includes air supply mechanism, mixes sand storage mechanism and finished product storage mechanism, it is equipped with the sand outlet to mix sand storage mechanism bottom, air supply mechanism and finished product storage mechanism are located the both sides of mixing sand storage mechanism sand outlet respectively, and air supply mechanism is used for providing power for the motion of sand grain, and finished product storage mechanism locates and mixes sand storage mechanism below for receive the sand grain after the screening.
Preferably, the mixed sand storage mechanism comprises a mixed sand hopper, and a sand outlet at the bottom of the mixed sand hopper is of a straight-line structure.
Preferably, the air supply mechanism comprises a fan, an air outlet of the fan is located below the sand outlet of the mixed sand hopper, the air outlet direction of the fan faces one side of the mixed sand hopper, and the air outlet direction is perpendicular to the sand outlet direction of the mixed sand hopper.
Preferably, the air outlet of the fan and the sand outlet of the mixed sand hopper are respectively provided with an adjusting mechanism for adjusting the size of the cross-sectional area of the air outlet and the size of the linear gap of the sand outlet.
Preferably, the adjusting mechanism comprises a spring piece and adjusting screws, the inner wall of the air outlet and the inner wall of the sand outlet are respectively and symmetrically provided with two spring pieces, one end of each spring piece is fixedly connected with the inner wall, the other end of each spring piece extends to the edge of the outlet, the two adjusting screws are symmetrically arranged on one side close to the edge of the outlet, and one end of each adjusting screw penetrates through the side wall of the outlet and is in contact with the spring piece.
Preferably, the finished product storage mechanism comprises finished product sand hoppers, the finished product sand hoppers are sequentially arranged in a straight line along the air outlet direction of the fan, and the arrangement direction of the finished product sand hoppers is perpendicular to the linear length direction of the sand outlet.
Preferably, the upper end surface of the finished sand hopper is lower than the lower surface of the air outlet of the fan.
Due to the structure, the beneficial effects of the utility model reside in that:
1. according to the sand raising and grading equipment, the silica sand grains with different sizes are screened by utilizing the wind power, the screening result is more accurate, and the problem of uneven particle size distribution caused by the blockage or breakage of a screen of a traditional screening machine is not considered;
2. the sand raising and grain separating equipment is simple in structure, no complex component is arranged in the whole set of equipment, special connection is not needed, the investment cost is low, the equipment is more convenient and quicker to construct and maintain later, the easily worn part is set as a loose part, only the loose part needs to be replaced, and the maintenance is quick and convenient;
3. the silica sand treatment capacity of the sand raising and grading equipment is more than one time of that of a traditional screening machine, and the treated finished product is more convenient and quicker to prepare silica sand with new particle size distribution in the later period, so that more labor and material cost is saved;
4. this raise sand grain equipment operation does not have obvious noise pollution, also does not have poisonous and harmful discarded object and discharges, and traditional screening equipment can produce a large amount of noise pollution because of the friction of various mechanical parts, compares traditional screening equipment, and this equipment is environmental protection more.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below.
Fig. 1 is a schematic view of the overall structure of the present invention;
fig. 2 and 3 are schematic structural views of the sand outlet of the present invention;
fig. 4 and 5 are schematic structural views of the air outlet of the present invention;
fig. 6 is a schematic diagram of the test result after classification.
Detailed Description
The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1 to 6, the method for classifying silica sand for casting mainly uses different initial velocities of sand grains of different masses driven by the same kinetic energy, and finally performs size classification on the sand grains due to different displacements of the sand grains moving in the horizontal direction. Based on this principle, this embodiment provides a raise sand and classify equipment, including air supply mechanism 2, mix sand storage mechanism 1 and finished product storage mechanism 3, above-mentioned mechanism can install on position control mechanism (position control mechanism adopts prior art, for example linear guide, and its specific structure does not do the perplexing in this application), can adjust air supply mechanism 2 and mix sand storage mechanism 1's position according to actual need, and wherein, mix sand storage mechanism 1 and construct and adjust along vertical direction, and air supply mechanism 2 is adjusted along the horizontal direction.
The bottom of the mixed sand storage mechanism 1 is provided with a sand outlet 11, the air supply mechanism 2 and the finished product storage mechanism 3 are respectively positioned at two sides of the sand outlet of the mixed sand storage mechanism 1, the air supply mechanism 2 is used for providing power for movement of sand grains 4, and the finished product storage mechanism 3 is arranged below the mixed sand storage mechanism 1 and used for receiving the screened sand grains 4.
The mixed sand storage mechanism 1 comprises a mixed sand hopper, and a sand outlet 11 at the bottom of the mixed sand hopper is of a straight-line structure and used for controlling sand grains 4 to uniformly and transversely distribute and flow out of the sand outlet 11. An adjusting mechanism is arranged in the sand outlet 11 and comprises a spring piece 51 and an adjusting screw 52. Mix sand hopper's 11 inner walls of sand outlet symmetry and be equipped with two spring leaf 51, spring leaf 51's one end and 11 inner wall fixed connection of sand outlet, the other end extends to 11 edges of sand outlet, 11 lateral wall symmetries of sand outlet are equipped with two adjusting screw 52, and adjusting screw 52 locates and is close to sand outlet edge one side, and adjusting screw 52's one end runs through the sand outlet lateral wall to contact with spring leaf 51. The distance between the two spring pieces 51 is adjusted by clamping or unclamping the spring pieces 51 by rotating the adjusting screw 52, thereby adjusting the size of the linear gap of the sand outlet 11 and further controlling the sand passing amount.
An adjusting mechanism is also arranged in the air outlet 21 of the fan, so that the size of the cross section area of the air outlet 21 can be adjusted, and the air quantity is further adjusted to adapt to sand grains with different qualities. Similarly, two spring strips 51 are symmetrically fixed on the inner wall of the air outlet 21 of the blower, the other ends of the spring strips 51 extend to the edge of the air outlet 21, and two symmetrically arranged adjusting screws 52 penetrate through the side wall of the air outlet 21 and are in contact with the spring strips 51. The spring plate 51 is clamped or loosened by rotating the adjusting screw 52, so that the distance between the two spring plates is adjusted, and the air throughput of the air outlet 21 is controlled.
Finished product storage mechanism 3 locates and mixes sand storage mechanism 1 below, including the finished product sand hopper, it is a plurality of the finished product sand hopper is the straight line and sets gradually along the air-out direction of fan, and the orientation of putting of finished product sand hopper is mutually perpendicular with a font length direction of sand outlet 11, and the up end of finished product sand hopper is less than the air outlet lower surface of fan, places different finished product sand hoppers 3 according to the horizontal displacement of different grit sand grains 4 and receives sand grains 4.
Before the sand is blown out and the grains are separated, the fittings are installed according to the operation rules, whether all the parts of the equipment are installed in place or not is checked, whether all the parts can work normally or not is checked through an empty test, and whether the silica sand to be separated is distributed into the mixed sand hopper or not is confirmed. After the equipment is checked normally, the rotating speed of the fan 2, the horizontal distance B and the vertical distance A between the air outlet 21 and the sand outlet 11 are adjusted according to the integral particle size distribution of the silica sand or the reclaimed sand, and the horizontal distance C and the vertical distance D between the sand outlet 11 of the mixed sand hopper and the finished sand hopper 3 are adjusted. And after the parameter setting is finished, the classification operation is started.
In the classification process, the fan parameters can be adjusted according to the particle size distribution of sand grains in the finished product sand hopper 3 to ensure that different sand grains have the same kinetic energy, so that the sand outlet speeds of different sand grains are different. When the whole grain size of the sand is thicker, the flowability of the coarse sand is better, the cross section area of the air outlet 21 is adjusted through the adjusting mechanism to be properly reduced so as to improve the air outlet speed, and meanwhile, the distance between the sand outlet nozzles, namely the horizontal distance B between the air outlet 21 and the sand outlet 11 is adjusted so as to be properly reduced so as to prolong the horizontal displacement of the sand. Because the power of fan is fixed, when the air outlet cross-sectional area diminishes, air-out speed can the grow, reduces the interval of play sand mouth simultaneously for the fan can supply the initial velocity of sufficient horizontal direction for the sand grain of coarse grain, if horizontal direction speed is not enough, the phenomenon that the sand grain can not fly to go in the finished product sand hopper can appear. On the contrary, when the overall grain size of the sand is small, the cross-sectional area of the air outlet 21 is adjusted to be large, and the interval between the sand outlets is adjusted to be large. The size of the sand grains after the classification is distributed from coarse to fine to near to far, the particle size concentration is higher, and the method is more favorable for the later-stage adjustment and casting of the needed particle size distribution.
After the separation is finished, the silica sand or the reclaimed sand with different granularities is discharged and bagged according to the requirements of different granularities. The surrounding environment of the testing equipment is cleaned, and the surfaces of all the parts are ensured to be clean and free of floating sand. Use the utility model discloses a raise sand and divide grain device carries out the classification to the silica sand grain, and the classification result is as shown in fig. 6, and the sand grain quality of the different granularities in the digital representation each finished product sand fill accounts for the proportion of total mass in the finished product sand fill in, can find out and adopt this raise sand and divide grain equipment to the screening of sand grain, and the granularity distinguishes accuracy, careful, efficient. The actual result of the particle size distribution can completely meet the actual sand using requirement and the sand blending requirement of a foundry.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a raise sand and divide grain equipment which characterized in that: the sand mixing and storing device comprises an air supply mechanism, a mixed sand storing mechanism and a finished product storing mechanism, wherein a sand outlet is formed in the bottom of the mixed sand storing mechanism, the air supply mechanism and the finished product storing mechanism are respectively positioned on two sides of the sand outlet of the mixed sand storing mechanism, the air supply mechanism is used for providing power for movement of sand grains, and the finished product storing mechanism is arranged below the mixed sand storing mechanism and used for receiving the screened sand grains.
2. A winnowing and grain separating device according to claim 1, characterized in that: the mixed sand storage mechanism comprises a mixed sand hopper, and a sand outlet at the bottom of the mixed sand hopper is of a straight-line structure.
3. A winnowing and grain separating device according to claim 2, characterized in that: the air supply mechanism comprises a fan, an air outlet of the fan is located below a sand outlet of the mixed sand hopper, the air outlet direction of the fan faces one side of the mixed sand hopper, and the air outlet direction is perpendicular to the sand outlet direction of the mixed sand hopper.
4. A winnowing and grain separating device according to claim 3, characterized in that: and adjusting mechanisms are respectively arranged in the air outlet of the fan and the sand outlet of the mixed sand hopper and used for adjusting the cross section area of the air outlet and the size of a linear gap of the sand outlet.
5. A winnowing and grain separating device according to claim 4, characterized in that: the adjusting mechanism comprises spring pieces and adjusting screws, the inner wall of the air outlet and the inner wall of the sand outlet are symmetrically provided with two spring pieces respectively, one end of each spring piece is fixedly connected with the inner wall, the other end of each spring piece extends to the outlet edge, the adjusting screws are symmetrically arranged on one side close to the outlet edge, and one ends of the adjusting screws penetrate through the outlet side wall and are in contact with the spring pieces.
6. A winnowing and grain separating device according to claim 3, characterized in that: finished product storage mechanism includes the finished product sand hopper, and is a plurality of the finished product sand hopper is the straight line along the air-out direction of fan and sets gradually, and the in-line length direction of setting up direction and sand outlet of finished product sand hopper is mutually perpendicular.
7. A winnowing and grain separating device according to claim 6, characterized in that: the upper end surface of the finished sand hopper is lower than the lower surface of an air outlet of the fan.
Priority Applications (1)
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CN201920724497.XU CN210045947U (en) | 2019-05-20 | 2019-05-20 | Sand raising and grain separating equipment |
Applications Claiming Priority (1)
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CN201920724497.XU CN210045947U (en) | 2019-05-20 | 2019-05-20 | Sand raising and grain separating equipment |
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CN210045947U true CN210045947U (en) | 2020-02-11 |
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CN201920724497.XU Expired - Fee Related CN210045947U (en) | 2019-05-20 | 2019-05-20 | Sand raising and grain separating equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114311068A (en) * | 2022-03-17 | 2022-04-12 | 南通市通能通讯科技有限公司 | Optical cable cutting equipment and cutting method thereof |
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2019
- 2019-05-20 CN CN201920724497.XU patent/CN210045947U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114311068A (en) * | 2022-03-17 | 2022-04-12 | 南通市通能通讯科技有限公司 | Optical cable cutting equipment and cutting method thereof |
CN114311068B (en) * | 2022-03-17 | 2022-05-06 | 南通市通能通讯科技有限公司 | Optical cable cutting equipment and cutting method thereof |
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GR01 | Patent grant | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200211 Termination date: 20210520 |
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CF01 | Termination of patent right due to non-payment of annual fee |