CN210045868U - Progressive die for insert - Google Patents

Progressive die for insert Download PDF

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Publication number
CN210045868U
CN210045868U CN201920889634.5U CN201920889634U CN210045868U CN 210045868 U CN210045868 U CN 210045868U CN 201920889634 U CN201920889634 U CN 201920889634U CN 210045868 U CN210045868 U CN 210045868U
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bending
die
blanking
punch
slider
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徐明铭
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Putian University
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Putian University
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Abstract

本实用新型公开了一种镶件级进模,属于模具技术领域,其包括上模和下模,所述上模的底部沿钢带输送方向依次设置有冲孔冲头、倒角冲头、落料折弯冲头以及再折弯冲头,所述冲孔冲头、倒角冲头和落料折弯冲头位于第一水平方向,所述落料折弯冲头和再折弯冲头位于第二水平方向,所述第一水平方向与第二水平方向相垂直,所述下模设置有与冲孔冲头配合的冲孔凹模、与倒角冲头配合的倒角凹模、与落料折弯冲头配合的落料折弯凹模以及与再折弯冲头配合的再折弯凹模。该镶件级进模巧妙地将多种不同类型的冲压工位集合在一起,通过合理的布局,使整体结构简单、紧凑,只要开模、合模就能够自动化生产,机器设备普通化,材料利用高。

Figure 201920889634

The utility model discloses a progressive die for inserts, which belongs to the technical field of die. The utility model comprises an upper die and a lower die. The bottom of the upper die is sequentially provided with a punching punch, a chamfering punch, Blanking and bending punches and re-bending punches, the punching punches, chamfering punches and blanking and bending punches are located in the first horizontal direction, and the blanking and bending punches and the re-bending punches The head is located in the second horizontal direction, the first horizontal direction is perpendicular to the second horizontal direction, and the lower die is provided with a punching die matched with the punching punch and a chamfering die matched with the chamfering punch , The blanking and bending die matched with the blanking and bending punch and the re-bending die matched with the re-bending punch. The insert progressive die skillfully integrates a variety of different types of stamping stations. Through a reasonable layout, the overall structure is simple and compact. As long as the mold is opened and closed, the production can be automated. The machinery and equipment are common, and the material Utilize high.

Figure 201920889634

Description

一种镶件级进模A progressive die for inserts

技术领域technical field

本实用新型属于模具技术领域,具体涉及一种镶件级进模。The utility model belongs to the technical field of moulds, in particular to an insert progressive mould.

背景技术Background technique

目前,有些压铸件通过内嵌镶件来提高质量,其中镶件一般是通过冲压成型的。对于结构比较复杂的镶件,需要多套冲压成型模具配合使用,存在操作麻烦、加工效率低、材料利用率低、浪费能源的问题。At present, some die castings are improved by inserting inserts, which are generally formed by stamping. For inserts with complex structures, multiple sets of stamping and forming dies are required to be used together, and there are problems such as troublesome operation, low processing efficiency, low material utilization rate, and waste of energy.

实用新型内容Utility model content

鉴于现有技术的不足,本实用新型的目的在于提供一种加工效率高、材料利用率高且节约能源的镶件级进模。In view of the deficiencies of the prior art, the purpose of the present invention is to provide an insert progressive die with high processing efficiency, high material utilization rate and energy saving.

为了解决上述技术问题,本实用新型采用如下技术方案:一种镶件级进模,包括上模和下模,所述上模的底部沿钢带输送方向依次设置有冲孔冲头、倒角冲头、落料折弯冲头以及再折弯冲头,所述冲孔冲头、倒角冲头和落料折弯冲头位于第一水平方向,所述落料折弯冲头和再折弯冲头位于第二水平方向,所述第一水平方向与第二水平方向相垂直,所述下模设置有与冲孔冲头配合的冲孔凹模、与倒角冲头配合的倒角凹模、与落料折弯冲头配合的落料折弯凹模以及与再折弯冲头配合的再折弯凹模。In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: a progressive die for inserts, including an upper die and a lower die, and the bottom of the upper die is sequentially provided with punching punches, chamfers, and chamfers along the conveying direction of the steel belt. A punch, a blanking and bending punch and a rebending punch, the punching punch, the chamfering punch and the blanking and bending punch are located in the first horizontal direction, and the blanking and bending punch and the rebending punch are located in the first horizontal direction. The bending punch is located in the second horizontal direction, the first horizontal direction is perpendicular to the second horizontal direction, and the lower die is provided with a punching concave die matched with the punching punch and an inverted punch matched with the chamfering punch. A corner die, a blanking and bending die matched with a blanking and bending punch, and a re-bending die matched with a re-bending punch.

进一步地,所述上模和下模之间设置有落料平移驱动机构,所述落料平移驱动机构包括落料推杆、动力杆、落料滑块和落料回位弹簧,所述下模沿第二水平方向开设有第一滑动槽,所述落料滑块滑动安装于第一滑动槽内,所述落料推杆的后端与落料滑块的后端顶部固定,所述落料滑块的前端顶部设置有前斜面,所述动力杆的上端固定在上模上,所述动力杆的下端安装有与前斜面滚动配合的滚轮,所述落料回位弹簧的两端分别连接落料滑块的前侧和第一滑动槽的对应内壁。Further, a blanking translation drive mechanism is arranged between the upper die and the lower die, and the blanking translation drive mechanism includes a blanking push rod, a power rod, a blanking slider and a blanking return spring. The die is provided with a first sliding slot along the second horizontal direction, the blanking slider is slidably installed in the first sliding slot, the rear end of the blanking push rod is fixed with the top of the rear end of the blanking slider, and the blanking slider is slidably installed in the first sliding slot. The top of the front end of the blanking slider is provided with a front inclined surface, the upper end of the power rod is fixed on the upper die, the lower end of the power rod is equipped with a roller that rolls with the front inclined surface, and the two ends of the blanking return spring are The front side of the blanking slider and the corresponding inner wall of the first sliding groove are respectively connected.

进一步地,所述上模和下模之间设置有再折弯驱动机构,所述再折弯驱动机构包括再折弯压紧块、折弯回位弹簧和折弯滑块,所述下模沿第一水平方向开设有两个关于再折弯凹模对称分布的第二滑动槽,所述折弯滑块滑动安装于第二滑动槽内,所述再折弯压紧块的上端固定在上模上,所述再折弯压紧块的下端设置有朝向再折弯冲头的上斜面,所述折弯滑块的顶部设置有与上斜面配合的下斜面,所述折弯回位弹簧的两端分别连接折弯滑块的外侧和第二滑动槽的对应内壁。Further, a re-bending driving mechanism is arranged between the upper die and the lower die, and the re-bending driving mechanism includes a re-bending pressing block, a bending return spring and a bending sliding block, and the lower die is There are two second sliding grooves symmetrically distributed about the re-bending die along the first horizontal direction, the bending sliding block is slidably installed in the second sliding groove, and the upper end of the re-bending pressing block is fixed on the On the upper die, the lower end of the re-bending pressing block is provided with an upper inclined surface facing the re-bending punch, and the top of the bending slider is provided with a lower inclined surface matching the upper inclined surface, and the bending return position Two ends of the spring are respectively connected to the outer side of the bending slider and the corresponding inner wall of the second sliding groove.

进一步地,所述下模在再折弯凹模的前方设置有卸料孔,所述下模在卸料孔的底部倾斜设置有卸料板。Further, the lower mold is provided with a discharge hole in front of the re-bending die, and the lower mold is provided with a discharge plate inclined at the bottom of the discharge hole.

与现有技术相比,本实用新型具有以下有益效果:该镶件级进模巧妙地将多种不同类型的冲压工位集合在一起,通过合理的布局,使整体结构简单、紧凑,只要开模、合模就能够自动化生产,机器设备普通化,材料利用高。Compared with the prior art, the utility model has the following beneficial effects: the progressive die of the insert subtly gathers a variety of different types of stamping stations, and through a reasonable layout, the overall structure is simple and compact, and only needs to be opened. The mold and mold can be automatically produced, the machinery and equipment are generalized, and the material utilization is high.

附图说明Description of drawings

图1为本实用新型实施例的结构示意图。FIG. 1 is a schematic structural diagram of an embodiment of the present invention.

图2为本实用新型实施例的结构示意图。FIG. 2 is a schematic structural diagram of an embodiment of the present invention.

图3为本实用新型实施例的结构示意图。FIG. 3 is a schematic structural diagram of an embodiment of the present invention.

图4为本实用新型实施例的结构主视图。FIG. 4 is a front view of the structure of the embodiment of the present invention.

图中标记:1、钢带;2、冲孔冲头;3、倒角冲头;4、落料折弯冲头;5、再折弯冲头;6、落料推杆;7、再折弯压紧块;8、折弯回位弹簧;9、动力杆;10、落料滑块;11、落料回位弹簧;12、卸料板;13、折弯滑块;14、上模;15、下模;16、冲孔凹模;17、倒角凹模;18、落料折弯凹模;19、再折弯凹模;20、落料平移驱动机构;21、第一滑动槽;22、滚轮;23、再折弯驱动机构;24、第二滑动槽;25、前斜面;26、上斜面;27、下斜面;28、卸料孔。Marked in the picture: 1. Steel strip; 2. Punching punch; 3. Chamfering punch; 4. Blanking and bending punch; 5. Re-bending punch; 6. Blanking push rod; 7. Re-bending Bending pressing block; 8. Bending return spring; 9. Power rod; 10. Blanking slider; 11. Blanking return spring; 12. Stripping plate; 13. Bending slider; 14. Upper Die; 15, lower die; 16, punching die; 17, chamfering die; 18, blanking and bending die; 19, re-bending die; 20, blanking translation drive mechanism; 21, first 22. Roller; 23. Re-bending drive mechanism; 24. Second sliding groove; 25. Front slope; 26. Upper slope; 27, Lower slope; 28. Discharge hole.

具体实施方式Detailed ways

为了让本实用新型的上述特征和优点更明显易懂,下面特举实施例,并配合附图,作详细说明如下。In order to make the above-mentioned features and advantages of the present utility model more obvious and easy to understand, the following specific embodiments are given, together with the accompanying drawings, and are described in detail as follows.

如图1至图4所示,本实施例提供了一种镶件级进模,包括上模14和下模15,所述上模14的底部沿钢带1输送方向依次设置有冲孔冲头2、倒角冲头3、落料折弯冲头4以及再折弯冲头5,所述冲孔冲头2、倒角冲头3和落料折弯冲头4位于第一水平方向,所述落料折弯冲头4和再折弯冲头5位于第二水平方向,所述第一水平方向与第二水平方向相垂直,所述下模15设置有与冲孔冲头2配合的冲孔凹模16、与倒角冲头3配合的倒角凹模17、与落料折弯冲头4配合的落料折弯凹模18以及与再折弯冲头5配合的再折弯凹模19。As shown in FIG. 1 to FIG. 4 , this embodiment provides a progressive die for inserts, including an upper die 14 and a lower die 15 . The bottom of the upper die 14 is sequentially provided with punching punches along the conveying direction of the steel belt 1 . Head 2, chamfering punch 3, blanking and bending punch 4 and re-bending punch 5, the punching punch 2, chamfering punch 3 and blanking and bending punch 4 are located in the first horizontal direction , the blanking and bending punch 4 and the re-bending punch 5 are located in the second horizontal direction, the first horizontal direction is perpendicular to the second horizontal direction, and the lower die 15 is provided with the punching punch 2 The matched punching die 16, the chamfering die 17 matched with the chamfering punch 3, the blanking and bending die 18 matched with the blanking and bending punch 4, and the rebending die matched with the re-bending punch 5. Bending die 19.

在本实施例中,为了方便将镶件推到再折弯工位,所述上模14和下模15之间设置有落料平移驱动机构20;其中,所述落料平移驱动机构20的结构优选但不局限于包括落料推杆6、动力杆9、落料滑块10和落料回位弹簧11,所述下模15沿第二水平方向开设有第一滑动槽21,所述落料滑块10滑动安装于第一滑动槽21内,所述落料推杆6的后端与落料滑块10的后端顶部固定,所述落料滑块10的前端顶部设置有前斜面25,所述动力杆9的上端固定在上模14上,所述动力杆9的下端安装有与前斜面25滚动配合的滚轮22,所述落料回位弹簧11的两端分别连接落料滑块10的前侧(即朝向落料折弯凹模18的一侧)和第一滑动槽21的对应内壁。In this embodiment, in order to facilitate pushing the insert to the re-bending station, a blanking translation drive mechanism 20 is provided between the upper die 14 and the lower die 15; wherein, the blanking translation drive mechanism 20 is The structure preferably includes, but is not limited to, a blanking push rod 6, a power rod 9, a blanking slider 10 and a blanking return spring 11. The lower die 15 is provided with a first sliding groove 21 along the second horizontal direction. The blanking slider 10 is slidably installed in the first sliding groove 21, the rear end of the blanking push rod 6 is fixed to the top of the rear end of the blanking slider 10, and the front end of the blanking slider 10 is provided with a front Inclined surface 25, the upper end of the power rod 9 is fixed on the upper die 14, the lower end of the power rod 9 is installed with a roller 22 that rolls with the front inclined plane 25, and the two ends of the blanking return spring 11 are respectively connected to the falling material. The front side of the material slider 10 (ie the side facing the blanking and bending die 18 ) and the corresponding inner wall of the first sliding groove 21 .

在本实施例中,为了方便对落料进行再次折弯,所述上模14和下模15之间设置有再折弯驱动机构23;其中,所述再折弯驱动机构23的结构优选但不局限于包括再折弯压紧块7、折弯回位弹簧8和折弯滑块13,所述下模15沿第一水平方向开设有两个关于再折弯凹模19对称分布的第二滑动槽24,所述折弯滑块13滑动安装于第二滑动槽24内,所述再折弯压紧块7的上端固定在上模14上,所述再折弯压紧块7的下端设置有朝向再折弯冲头5的上斜面26,所述折弯滑块13的顶部设置有与上斜面26配合的下斜面27,所述折弯回位弹簧8的两端分别连接折弯滑块13的外侧(即背向再折弯凹模19的一侧)和第二滑动槽24的对应内壁。In this embodiment, in order to facilitate the re-bending of the blanking material, a re-bending driving mechanism 23 is provided between the upper die 14 and the lower die 15; wherein, the structure of the re-bending driving mechanism 23 is preferably Not limited to including the re-bending pressing block 7, the bending return spring 8 and the bending slider 13, the lower die 15 is provided with two symmetrically distributed first re-bending die 19 along the first horizontal direction. Two sliding grooves 24, the bending slider 13 is slidably installed in the second sliding groove 24, the upper end of the re-bending pressing block 7 is fixed on the upper die 14, and the upper end of the re-bending pressing block 7 is The lower end is provided with an upper inclined surface 26 facing the re-bending punch 5, the top of the bending slider 13 is provided with a lower inclined surface 27 that cooperates with the upper inclined surface 26, and the two ends of the bending return spring 8 are respectively connected to the fold. The outer side of the bending block 13 (ie the side facing away from the re-bending die 19 ) and the corresponding inner wall of the second sliding groove 24 .

在本实施例中,为了方便卸料,所述下模15在再折弯凹模19的前方设置有卸料孔28,所述下模15在卸料孔28的底部倾斜设置有卸料板12,通过卸料板12将镶件送入外部的接料框内。In this embodiment, in order to facilitate unloading, the lower die 15 is provided with a discharge hole 28 in front of the re-bending die 19 , and the lower die 15 is provided with a discharge plate inclined at the bottom of the discharge hole 28 12. Send the inserts into the outer receiving frame through the stripper plate 12.

本实施例的工作原理如下:钢带1沿着E方向移动,先冲孔,再倒两边角,接着落料折弯,然后沿F方向移动,再折弯,最后卸料。合模时,动力杆9下端的滚轮22下压落料滑块10的前斜面25,使落料滑块10向G方向移动;开模时,落料回位弹簧11收缩,使落料滑块10向F方向移动,落料滑块10带动落料推杆6向F方向移动,这样就将镶件推到再次折弯工位;接着再合模,再折弯压紧块7压的上斜面26下压到折弯滑块13的下斜面27,使两个折弯滑块13向再折弯凹模19合拢,这样就对镶件进行最后一道折弯;接着再开合模,后续镶件就会移动到再次折弯位置,把原来的镶件挤掉到卸料孔28内,使镶件沿着卸料板12落入外部的塑料框,这样开模合模就实现了自动化生产。The working principle of this embodiment is as follows: the steel belt 1 moves along the E direction, punches holes first, then fills the two corners, then blanks and bends, then moves along the F direction, then bends, and finally unloads. When the mold is closed, the roller 22 at the lower end of the power rod 9 presses down the front inclined surface 25 of the blanking slider 10, so that the blanking slider 10 moves in the G direction; when the mold is opened, the blanking return spring 11 contracts to make the blanking slide. The block 10 moves in the F direction, and the blanking slider 10 drives the blanking push rod 6 to move in the F direction, so that the insert is pushed to the bending station again; The upper inclined surface 26 is pressed down to the lower inclined surface 27 of the bending slider 13, so that the two bending sliders 13 are closed to the re-bending die 19, so that the insert is bent for the last time; then the mold is opened and closed again, The subsequent inserts will move to the re-bending position, and the original inserts will be squeezed out into the discharge hole 28, so that the inserts will fall into the external plastic frame along the discharge plate 12, so that the mold opening and closing are realized. Automated manufacturing.

本实施例的镶件级进模相较于一般的级进模强具有以下优点:在模具结构上更简单、紧凑,机器设备普通化,材料利用率高。Compared with the general progressive die, the insert progressive die of this embodiment has the following advantages: the die structure is simpler and more compact, the machine equipment is generalized, and the material utilization rate is high.

以上所述仅为本实用新型的较佳实施例,并非对本实用新型做任何形式上的限制,任何熟悉本领域的技术人员但凡未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所做任何简单的修改、均等变化与修饰,皆应属本实用新型的涵盖范围。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Any person skilled in the art who does not depart from the content of the technical solutions of the present invention shall, according to the technical essence of the present invention, Any simple modifications, equivalent changes and modifications made to the above embodiments shall fall within the scope of the present invention.

Claims (4)

1.一种镶件级进模,包括上模和下模,其特征在于:所述上模的底部沿钢带输送方向依次设置有冲孔冲头、倒角冲头、落料折弯冲头以及再折弯冲头,所述冲孔冲头、倒角冲头和落料折弯冲头位于第一水平方向,所述落料折弯冲头和再折弯冲头位于第二水平方向,所述第一水平方向与第二水平方向相垂直,所述下模设置有与冲孔冲头配合的冲孔凹模、与倒角冲头配合的倒角凹模、与落料折弯冲头配合的落料折弯凹模以及与再折弯冲头配合的再折弯凹模。1. A progressive die for inserts, comprising an upper die and a lower die, characterized in that: the bottom of the upper die is sequentially provided with punching punches, chamfering punches, blanking and bending punches along the conveying direction of the steel belt. head and re-bending punch, the punching punch, chamfering punch and blanking and bending punch are located in the first horizontal direction, and the blanking and bending punch and the re-bending punch are located in the second horizontal direction The first horizontal direction is perpendicular to the second horizontal direction, and the lower die is provided with a punching die matched with the punching punch, a chamfering die matched with the chamfering punch, and a blanking die. The blanking and bending die matched with the bending punch and the re-bending die matched with the re-bending punch. 2.根据权利要求1所述的镶件级进模,其特征在于:所述上模和下模之间设置有落料平移驱动机构,所述落料平移驱动机构包括落料推杆、动力杆、落料滑块和落料回位弹簧,所述下模沿第二水平方向开设有第一滑动槽,所述落料滑块滑动安装于第一滑动槽内,所述落料推杆的后端与落料滑块的后端顶部固定,所述落料滑块的前端顶部设置有前斜面,所述动力杆的上端固定在上模上,所述动力杆的下端安装有与前斜面滚动配合的滚轮,所述落料回位弹簧的两端分别连接落料滑块的前侧和第一滑动槽的对应内壁。2 . The progressive die for inserts according to claim 1 , wherein a blanking translation drive mechanism is arranged between the upper die and the lower die, and the blanking translation drive mechanism comprises a blanking push rod, a power A rod, a blanking slider and a blanking return spring, the lower die is provided with a first sliding groove along the second horizontal direction, the blanking slider is slidably installed in the first sliding groove, and the blanking push rod The rear end of the blanking slider is fixed with the top of the rear end of the blanking slider, the front end of the blanking slider is provided with a front slope, the upper end of the power rod is fixed on the upper die, and the lower end of the power rod is installed with the front The two ends of the blanking return spring are respectively connected to the front side of the blanking slider and the corresponding inner wall of the first sliding groove. 3.根据权利要求1或2所述的镶件级进模,其特征在于:所述上模和下模之间设置有再折弯驱动机构,所述再折弯驱动机构包括再折弯压紧块、折弯回位弹簧和折弯滑块,所述下模沿第一水平方向开设有两个关于再折弯凹模对称分布的第二滑动槽,所述折弯滑块滑动安装于第二滑动槽内,所述再折弯压紧块的上端固定在上模上,所述再折弯压紧块的下端设置有朝向再折弯冲头的上斜面,所述折弯滑块的顶部设置有与上斜面配合的下斜面,所述折弯回位弹簧的两端分别连接折弯滑块的外侧和第二滑动槽的对应内壁。3. The progressive die for inserts according to claim 1 or 2, wherein a re-bending driving mechanism is arranged between the upper die and the lower die, and the re-bending driving mechanism comprises a re-bending pressure A tightening block, a bending return spring and a bending slider, the lower die is provided with two second sliding grooves symmetrically distributed about the re-bending die along the first horizontal direction, and the bending slider is slidably installed on the In the second sliding groove, the upper end of the re-bending pressing block is fixed on the upper die, the lower end of the re-bending pressing block is provided with an upper slope facing the re-bending punch, and the bending slider is The top of the device is provided with a lower slope matching the upper slope, and the two ends of the bending return spring are respectively connected to the outer side of the bending slider and the corresponding inner wall of the second sliding groove. 4.根据权利要求1所述的镶件级进模,其特征在于:所述下模在再折弯凹模的前方设置有卸料孔,所述下模在卸料孔的底部倾斜设置有卸料板。4 . The progressive die for inserts according to claim 1 , wherein the lower die is provided with a discharge hole in front of the re-bending die, and the lower die is inclined with a bottom of the discharge hole. 5 . Stripper.
CN201920889634.5U 2019-06-13 2019-06-13 Progressive die for insert Expired - Fee Related CN210045868U (en)

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CN201920889634.5U CN210045868U (en) 2019-06-13 2019-06-13 Progressive die for insert

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Application Number Priority Date Filing Date Title
CN201920889634.5U CN210045868U (en) 2019-06-13 2019-06-13 Progressive die for insert

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CN210045868U true CN210045868U (en) 2020-02-11

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