CN210036253U - High-temperature energy-saving aluminum melting furnace - Google Patents
High-temperature energy-saving aluminum melting furnace Download PDFInfo
- Publication number
- CN210036253U CN210036253U CN201920584823.1U CN201920584823U CN210036253U CN 210036253 U CN210036253 U CN 210036253U CN 201920584823 U CN201920584823 U CN 201920584823U CN 210036253 U CN210036253 U CN 210036253U
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- aluminium
- aluminum
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- heating
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 150
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 150
- 238000002844 melting Methods 0.000 title claims abstract description 29
- 230000008018 melting Effects 0.000 title claims abstract description 29
- 238000010438 heat treatment Methods 0.000 claims abstract description 61
- 239000004411 aluminium Substances 0.000 claims abstract description 55
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 238000005485 electric heating Methods 0.000 claims abstract description 9
- 239000000155 melt Substances 0.000 claims abstract description 4
- 239000002893 slag Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 6
- 238000009529 body temperature measurement Methods 0.000 abstract description 4
- 239000002918 waste heat Substances 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 description 6
- 238000005457 optimization Methods 0.000 description 3
- 239000000956 alloy Substances 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000010309 melting process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The utility model relates to an energy-conserving aluminium stove that melts of high temperature, including melting the aluminium stove, melt inside L type aluminum heating pipe, the L type aluminium chamber and the combustor of being equipped with of aluminium stove, L type aluminum heating pipe pegs graft in L type aluminium chamber upper portion one side, and the combustor is located L type aluminum heating pipe lower part, and the lateral part and the lower part of combustor are located in L type aluminium chamber, and the vertical portion of L type aluminum heating pipe is outer to be connected with the electrical heating board, and the horizontal portion of L type in-connection in L type aluminium chamber has the heating rod. This energy-conserving aluminium stove that melts of high temperature, the heat that the combustor burning produced can not only satisfy the heating of aluminium ingot in to L type aluminium heating pipe and melt, and the waste heat that the combustor produced can play heat retaining effect to the temperature in the L type aluminium chamber equally, play energy saving's effect, the heat that the electric heating board produced can assist the heating to aluminium ingot in the L type aluminium heating pipe, and can be through the temperature measurement of the aluminium liquid in the L type aluminium chamber of temperature measurement appearance ability, utilize the heating rod to guarantee the temperature of the inside aluminium liquid of L type aluminium chamber, guarantee to melt the inside high temperature of aluminium stove.
Description
Technical Field
The utility model belongs to the technical field of the aluminium processing equipment, concretely relates to energy-conserving aluminium stove that melts of high temperature.
Background
The aluminum melting furnace is a novel high-efficiency energy-saving furnace developed according to an aluminum melting process, and can well meet the requirements of the aluminum melting process that: the alloy has strict requirements on components, discontinuous production, large capacity of a single furnace and the like, achieves the effects of reducing consumption, reducing burning loss, improving product quality, reducing labor intensity, improving labor conditions and improving production efficiency, and is suitable for batch operation and smelting with more alloy and scrap returns.
At present, the existing aluminum melting furnace can only simply melt aluminum ingots, waste heat generated after combustion of a burner cannot be fully utilized, heat loss is caused, when a large number of aluminum ingots are melted in the aluminum melting furnace, melting of the aluminum ingots cannot be accelerated, and meanwhile, the stable internal temperature of molten aluminum cannot be guaranteed after melting. Therefore, under the guidance idea of reducing energy waste, improving melting efficiency and ensuring the temperature of molten aluminum after melting, the development of the aluminum melting furnace which has simple and feasible equipment, operation, obvious effect and low use cost and can be accepted by aluminum preparation enterprises has important economic, social and environmental protection values and practical significance.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a high-temperature energy-saving aluminum melting furnace with simple structure and reasonable design for solving the problems.
The utility model discloses a following technical scheme realizes above-mentioned purpose:
a high-temperature energy-saving aluminum melting furnace comprises an aluminum melting furnace, wherein an L-shaped aluminum heating pipe, an L-shaped aluminum cavity and a burner are arranged inside the aluminum melting furnace, the L-shaped aluminum heating pipe is inserted into one side of the upper part of the L-shaped aluminum cavity, the burner is positioned at the lower part of the L-shaped aluminum heating pipe, the L-shaped aluminum cavity is arranged at the side part and the lower part of the burner, an electric heating plate is sleeved outside an L-shaped vertical part of the L-shaped aluminum heating pipe, and a heating rod is connected inside an L-shaped transverse part of the L-shaped aluminum cavity;
melt aluminium furnace top one side and be provided with into aluminium mouth, advance the vertical portion intercommunication of L type of aluminium mouth and L type aluminum heating pipe, melt aluminium furnace bottom outside and be equipped with liquid outlet and slag notch, liquid outlet and L type aluminium chamber intercommunication, the slag notch is linked together with the combustor.
As the utility model discloses a further optimization scheme, the inner wall of the vertical portion of L type in L type aluminium chamber has inlayed and has had temperature measuring apparatu, it is equipped with temperature monitor and control switch group to melt aluminium furnace surface, temperature measuring apparatu's signal output part is connected with temperature monitor's control end, control switch group is interior to contain two sets of switches, and a set of switch is connected with the control end of heating rod, and another group's switch is connected with the control end of electrical heating board.
As a further optimization scheme of the utility model, L type aluminum heating pipe inner wall and outer wall all are provided with high temperature resistant coating, avoid the damage that the high temperature that the combustor produced caused L type aluminum heating pipe.
As the utility model discloses a further optimization scheme, the quantity of heating rod is three groups, places in the horizontal portion of L type aluminium cavity L type from top to bottom in proper order, and the heating rod can avoid L type aluminium intracavity temperature to lead to the fact inadequately to condense to L type aluminium intracavity liquid auxiliary heating.
The beneficial effects of the utility model reside in that:
1) the utility model discloses, the heat that the combustor burning produced can not only satisfy the heating of aluminium ingot in the L type aluminium heating pipe and melt, and the surplus temperature that the combustor produced can play heat retaining effect to the temperature in the L type aluminium chamber equally, plays the effect of energy saving;
2) the utility model can assist the heating of the aluminum ingot in the L-shaped aluminum heating pipe by the heat generated by the electric heating plate, can measure the temperature of the aluminum liquid in the L-shaped aluminum cavity by the temperature measuring instrument, ensures the temperature of the aluminum liquid in the L-shaped aluminum cavity by the heating rod, and ensures the high temperature in the aluminum melting furnace;
3) the utility model discloses simple structure, stability is high, reasonable in design, the realization of being convenient for.
Drawings
Fig. 1 is a schematic view of the internal structure of the present invention;
fig. 2 is a schematic view of the overall structure of the present invention;
in the figure: 1. an aluminum melting furnace; 2. an aluminum inlet; 3. an L-shaped aluminum heating pipe; 4. an L-shaped aluminum cavity; 5. a temperature measuring instrument; 6. a heating rod; 7. a liquid outlet; 8. a slag outlet; 9. a burner; 10. a temperature display; 11. a control switch group; 12. the plate is electrically heated.
Detailed Description
The present application will now be described in further detail with reference to the drawings, it should be noted that the following detailed description is given for illustrative purposes only and is not to be construed as limiting the scope of the present application, as those skilled in the art will be able to make numerous insubstantial modifications and adaptations to the present application based on the above disclosure.
Example 1
As shown in fig. 1-2, a high-temperature energy-saving aluminum melting furnace comprises an aluminum melting furnace 1, wherein an L-shaped aluminum heating pipe 3, an L-shaped aluminum cavity 4 and a burner 9 are arranged inside the aluminum melting furnace 1, the L-shaped aluminum heating pipe 3 is inserted into one side of the upper part of the L-shaped aluminum cavity 4, the burner 9 is positioned at the lower part of the L-shaped aluminum heating pipe 3, the L-shaped aluminum cavity 4 is arranged at the side part and the lower part of the burner 9, an electric heating plate 12 is sleeved outside the L-shaped vertical part of the L-shaped aluminum heating pipe 3, and a heating rod 6 is connected inside the L-shaped transverse part of the L-shaped aluminum cavity 4;
The inner wall of the vertical portion of L type aluminium chamber 4 has inlayed and has connect temperature measurement appearance 5, melt aluminium stove 1 and have connect power and switch board (the switch board is prior art, not shown in the figure), and melt aluminium stove 1 surface be equipped with temperature monitor 10 and control switch group 11, temperature measurement appearance 5's signal output part is connected with temperature monitor 10's control end, include two sets of switches in the control switch group 11, a set of switch is connected with the control end of heating rod 6, and another group's switch is connected with the control end of electric heating board 12. The temperature measuring instrument 5 adopts an IMPAC IS 140 infrared thermometer produced by IMPAC company of Germany, the model of the temperature display 10 IS HD-730, and the control switch group 11 adopts a control switch with the model of LA 2.
And the inner wall and the outer wall of the L-shaped aluminum heating pipe 3 are both provided with high-temperature resistant coatings.
The number of the heating rods 6 is three, and the heating rods are sequentially placed in the L-shaped transverse part of the L-shaped aluminum cavity 4 from top to bottom.
It should be noted that, an aluminum ingot is put into the L-shaped aluminum heating tube 3 inside the aluminum melting furnace 1 through the aluminum inlet 2, the aluminum ingot at the L-shaped vertical part of the L-shaped aluminum heating tube 3 flows to the L-shaped horizontal part of the L-shaped aluminum heating tube 3, the external switch controls the burner 9 to work, the heat generated by the burner 9 can heat and melt the aluminum ingot at the L-shaped horizontal part of the L-shaped aluminum heating tube 3, the melted aluminum flows into the L-shaped aluminum cavity 4, the residual heat generated by the burner 9 can continue to heat the aluminum liquid inside the L-shaped aluminum cavity 4, thereby avoiding heat waste and saving energy, when more aluminum ingots are stacked in the L-shaped aluminum heating tube 3, the control switch group 11 is opened to control the electric heating plate 12 to work, the heat generated by the electric heating plate 12 can accelerate the melting of the aluminum ingot in the L-shaped aluminum heating tube 3, ensuring the rapid high-temperature melting of the L-shaped aluminum heating tube 3, the temperature of the aluminum liquid in the L-shaped aluminum cavity 4 can be, the result after the measurement shows through temperature display 10, when the temperature in L type aluminium chamber 4 is lower, open control heating rod 6 work among the control switch group 11, the temperature that heating rod 6 produced can be to the aluminium liquid auxiliary heating in L type aluminium chamber 4, the slag notch 8 of the horizontal portion of L type aluminium chamber 4L type of the waste residue that combustor 9 produced at the in-process of burning is discharged, the waste residue is when L type aluminium chamber 4, preheat in the waste residue can be fully absorbed, avoid thermal waste in combustor 9, when taking out aluminium liquid, external pipeline and liquid outlet 7 sealing connection can.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.
Claims (4)
1. The utility model provides an energy-conserving aluminium stove that melts of high temperature which characterized in that: the aluminum melting furnace comprises an aluminum melting furnace (1), wherein an L-shaped aluminum heating pipe (3), an L-shaped aluminum cavity (4) and a burner (9) are arranged inside the aluminum melting furnace (1), the L-shaped aluminum heating pipe (3) is inserted into one side of the upper part of the L-shaped aluminum cavity (4), the burner (9) is positioned at the lower part of the L-shaped aluminum heating pipe (3), the L-shaped aluminum cavity (4) is arranged at the side part and the lower part of the burner (9), an electric heating plate (12) is sleeved outside the L-shaped vertical part of the L-shaped aluminum heating pipe (3), and a heating rod (6) is connected inside the L-shaped transverse part of the L-shaped aluminum cavity (4);
melt aluminium stove (1) top one side and be provided with into aluminium mouth (2), advance the vertical portion intercommunication of L type of aluminium mouth (2) and L type aluminum heating pipe (3), melt aluminium stove (1) bottom outside and be equipped with liquid outlet (7) and slag notch (8), liquid outlet (7) and L type aluminium chamber (4) intercommunication, slag notch (8) are linked together with combustor (9).
2. The high-temperature energy-saving aluminum melting furnace according to claim 1, characterized in that: the inner wall of the vertical portion of L type aluminium chamber (4) has inlayed temperature measuring instrument (5), it is equipped with temperature display (10) and control switch group (11) to melt aluminium stove (1) surface, the signal output part of temperature measuring instrument (5) is connected with the control end of temperature display (10), contain two sets of switches in control switch group (11), a set of switch is connected with the control end of heating rod (6), and another group's switch is connected with the control end of electric heating board (12).
3. The high-temperature energy-saving aluminum melting furnace according to claim 1, characterized in that: and the inner wall and the outer wall of the L-shaped aluminum heating pipe (3) are both provided with high-temperature resistant coatings.
4. The high-temperature energy-saving aluminum melting furnace according to claim 1, characterized in that: the number of the heating rods (6) is three, and the heating rods are sequentially placed in the L-shaped transverse part of the L-shaped aluminum cavity (4) from top to bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920584823.1U CN210036253U (en) | 2019-04-25 | 2019-04-25 | High-temperature energy-saving aluminum melting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920584823.1U CN210036253U (en) | 2019-04-25 | 2019-04-25 | High-temperature energy-saving aluminum melting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210036253U true CN210036253U (en) | 2020-02-07 |
Family
ID=69361900
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920584823.1U Active CN210036253U (en) | 2019-04-25 | 2019-04-25 | High-temperature energy-saving aluminum melting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210036253U (en) |
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2019
- 2019-04-25 CN CN201920584823.1U patent/CN210036253U/en active Active
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| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 029200 Industrial Park, Tongliao City, the Inner Mongolia Autonomous Region Patentee after: Inner Mongolia Xuyang New Materials Co.,Ltd. Address before: 029200 Industrial Park, Tongliao City, the Inner Mongolia Autonomous Region Patentee before: Inner Mongolia Xuyang New Materials Co.,Ltd. |