CN210026438U - Energy-efficient powder coating preforming breaker - Google Patents

Energy-efficient powder coating preforming breaker Download PDF

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Publication number
CN210026438U
CN210026438U CN201821408118.8U CN201821408118U CN210026438U CN 210026438 U CN210026438 U CN 210026438U CN 201821408118 U CN201821408118 U CN 201821408118U CN 210026438 U CN210026438 U CN 210026438U
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CN
China
Prior art keywords
crushing
belt
heat exchanger
cooling
water
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Expired - Fee Related
Application number
CN201821408118.8U
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Chinese (zh)
Inventor
刘伟
伊伶旺
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Foshan Sanshui Gulia Hardware Decoration Material Co Ltd
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Foshan Sanshui Gulia Hardware Decoration Material Co Ltd
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Priority to CN201821408118.8U priority Critical patent/CN210026438U/en
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Publication of CN210026438U publication Critical patent/CN210026438U/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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Abstract

The utility model discloses a high-efficiency energy-saving powder coating tabletting and crushing device, the melted material from an extruder is tabletted by a tabletting mechanism, the tablet falls onto a conveying mechanism and enters into the crushing mechanism to be crushed under the conveying of the conveying mechanism, the tablet on a conveying belt of the conveying mechanism firstly passes through a cooling water tank, the water of the cooling water tank cools and cools the tablet, and then is dried by a drying unit, the crushing is completed by the crushing mechanism, the cooling water tank is connected with a circulating water unit, the cooling water is circularly cooled by the circulating water unit, so that the upper belt can be completely cooled by the upper belt, in order not to influence the crushing, the ponding on the tablet is dried by the drying unit, compared with the existing air cooling mode, the water cooling effect is better, the inside of the tablet is fully cooled, and the inside and the outside of the tablet have no temperature difference, so that the quality of the finished product is stable. The utility model is used for powder coating's production and processing.

Description

Energy-efficient powder coating preforming breaker
Technical Field
The utility model relates to a field of powder coating processing production, in particular to energy-efficient powder coating preforming breaker.
Background
The powder coating is prepared by mixing the raw materials, melt-crosslinking the raw materials by a twin-screw extruder, extruding the molten materials by a tabletting device to form flakes, cooling, pulverizing, grinding and sieving to obtain the final product. In the above-described processing, the tableting process and cooling are critical to the subsequent processing. For example, the utility model with the publication number of CN 205929136U discloses a tablet crusher, which comprises a frame, a conveying mechanism arranged on the frame and a tablet mechanism arranged at one end of the conveying mechanism, wherein a cooling mechanism is arranged on the frame, the cooling mechanism comprises a plurality of cooling fans arranged above the conveying mechanism and a cooling cover arranged above the cooling fans, the cooling cover covers the cooling fans, a cooling pipe communicated with the inside of the cooling cover is arranged on the cooling cover, the cooling pipe is connected with a refrigerating device, powder is extruded from an extruder and falls onto the tablet mechanism to press the powder into tablets, the powder is taken out by the conveying mechanism to be crushed, when the tablets are conveyed on the conveying mechanism, air blown by the cooling fans arranged above the conveying mechanism directly cools the tablets, the existing technology mainly cools the tablets by an air cooling mode, however, such a cooling effect is general, and the sheet body cannot be completely cooled, which often causes a large difference between the internal temperature and the external temperature of the tablet, so that the quality of the finished product is unstable; simultaneously like utility model of notice number CN 204396125U disclose to an immersion cooling preforming breaker, it includes the frame, preforming mechanism, track, broken mechanism have set gradually in the frame, its characterized in that: the frame is a closed structure, a tensioning wheel mechanism is arranged in the frame and fixed inside the frame through a bearing, cooling liquid is contained in the frame, and the track is immersed in the circulating cooling liquid through the tensioning wheel mechanism. Through submerging the track in the coolant liquid, reduce the temperature of track, make the preforming of track surface can dispel the heat cooling solidification fast, every part of current device all is separately independent, and the associativity is little, leads to every part to all need extra power supply, and the output of certain part is excessive sometimes, and the output of certain part is undersize again, and the adjustability is not good to make whole device consume energy.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is: the utility model provides a novel energy-efficient powder coating preforming breaker, it has good cooling effect.
The utility model provides a solution of its technical problem is:
an efficient and energy-saving powder coating tabletting and crushing device comprises an extruder, a tabletting mechanism is arranged under an outlet of the extruder, a conveying mechanism which is arranged leftwards and rightwards is arranged below the tabletting mechanism, the left part of the conveying mechanism is arranged under the tabletting mechanism, the right end of the conveying mechanism is in butt joint with a crushing mechanism, the conveying mechanism comprises a rack and a conveying belt which is arranged leftwards and rightwards, the left end and the right end of the conveying belt are both connected with a transmission shaft, the left end and the right end of the conveying belt are rotationally connected with the rack through the transmission shaft, the conveying belt is divided into an upper belt and a lower belt, the upper belt and the lower belt are arranged above the transmission shaft, a cooling water tank which is arranged leftwards and rightwards is arranged between the upper belt and the lower belt, guide wheels which are arranged oppositely are arranged on the inner wall surfaces of the front side and the rear side of the, the guide wheel is rotatably connected with the inner wall surface of the cooling water tank, the edge of the upper wall surface of the upper belt is in contact with the guide wheel, the guide wheel presses the upper belt downwards to enable the upper belt to extend into the cooling water tank, the cooling water tank is connected with a circulating water unit, the cooling water tank is arranged at the left part of the conveying belt, and a drying unit is arranged above the right part of the conveying belt.
As a further improvement of the above scheme, the circulating water unit comprises a water storage tank, the water storage tank is connected with a circulating water pump, an inlet and the water storage tank of the circulating water pump are communicated, an outlet of the circulating water pump is connected with a heat exchanger, the heat exchanger is provided with a water inlet, a water outlet, an air inlet and an air outlet, an outlet of the circulating water pump is communicated with the water inlet of the heat exchanger, a water outlet and the water storage tank of the heat exchanger are communicated, a cooling water tank is connected with an overflow pipe, the cooling water tank is communicated with the water storage tank through the overflow pipe, the drying unit comprises a fan cover arranged above the right part of the conveying belt, the fan cover is over against an upper belt, the fan cover is communicated with the air outlet of the heat exchanger, and the.
As a further improvement of the scheme, a filter is arranged between the circulating water pump and the heat exchanger, the outlet of the circulating water pump is connected with the filter, and the water inlet of the heat exchanger is connected with the filter.
As a further improvement of the scheme, the inlet of the fan is connected with a filter screen.
As a further improvement of the scheme, the water storage tank is connected with a water replenishing pipeline.
As a further improvement of the scheme, the tabletting mechanism comprises a first compression roller and a second compression roller which are arranged in parallel, the first compression roller and the second compression roller are arranged in a left-right mode, the first compression roller is arranged on the left of the second compression roller, the front ends of the first compression roller and the second compression roller are connected with water inlet pipes, the rear ends of the first compression roller and the second compression roller are connected with water outlet pipes, the water inlet pipes are communicated with a water outlet of the heat exchanger, and the water outlet pipes are communicated with a water storage tank.
As a further improvement of the scheme, a plurality of guide wheels are arranged on the inner wall surfaces of the front side and the rear side of the cooling water tank, and the guide wheels are arranged on the same horizontal plane.
As a further improvement of the scheme, the crushing mechanism comprises an upper crushing roller and a lower crushing roller which are symmetrically arranged up and down, the upper crushing roller is arranged above the lower crushing roller, a collecting container is arranged below the lower crushing roller, a feeding plate which is arranged left and right is butted at the right end of the conveying belt, the left end of the feeding plate is butted with the right end of the conveying belt, a crushing gap is arranged between the upper crushing roller and the lower crushing roller, and the right end of the feeding plate is butted with the crushing gap.
The utility model has the advantages that: the molten material that the extruder came out carries out the preforming through the preforming mechanism, the preforming falls into on conveying mechanism, accomplish breakage in entering into crushing mechanism under conveying mechanism's transport, the preforming on conveying mechanism's the conveyer belt at first passes through the cooling water tank, the water of cooling water tank cools off the preforming, dry through drying unit again, at last accomplish breakage through crushing mechanism, and the cooling water tank is connected with the circulating water unit, the cooling water passes through the circulating water unit's circulative cooling, make the preforming cooling on the epitheca complete, in order not to influence the breakage, ponding on the preforming is dried through drying unit, compare with current air cooling's mode, the water-cooled effect is better, the inside of preforming obtains abundant cooling, there is not the difference in temperature in the inside and the outside of preforming, make finished product stable in quality.
The utility model is used for powder coating's production and processing.
Drawings
In order to more clearly illustrate the technical solution in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is clear that the described figures represent only some embodiments of the invention, not all embodiments, and that a person skilled in the art can also derive other designs and figures from these figures without inventive effort.
Fig. 1 is a schematic diagram of an embodiment of the present invention;
fig. 2 is a top view of a sheeting mechanism according to an embodiment of the present invention.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and other embodiments obtained by those skilled in the art without inventive labor based on the embodiments of the present invention all belong to the protection scope of the present invention. In addition, all the coupling/connection relationships mentioned herein do not mean that the components are directly connected, but mean that a better coupling structure can be formed by adding or reducing coupling accessories according to specific implementation conditions. The utility model provides an each technical feature can the interactive combination under the prerequisite of conflict each other.
With reference to fig. 1 and 2, this is an embodiment of the invention, in particular:
an efficient and energy-saving powder coating tabletting and crushing device comprises an extruder 1, a tabletting mechanism 2 is arranged under an outlet of the extruder 1, a conveying mechanism 3 which is arranged leftwards and rightwards is arranged below the tabletting mechanism 2, the left part of the conveying mechanism 3 is arranged under the tabletting mechanism 2, the right end of the conveying mechanism 3 is in butt joint with a crushing mechanism 6, the conveying mechanism 3 comprises a rack and a conveying belt 31 which is arranged leftwards and rightwards, the left end and the right end of the conveying belt 31 are both connected with a transmission shaft 32, the left end and the right end of the conveying belt 31 are rotatably connected with the rack through the transmission shaft 32, the conveying belt 31 is divided into an upper belt 33 which is arranged above the transmission shaft 32 and a lower belt 34 which is arranged below the transmission shaft 32, a cooling water tank 35 which is arranged leftwards and rightwards is arranged between the upper belt 33 and the lower belt 34, guide wheels 36 which are arranged oppositely are arranged on the inner wall surfaces of the front side and the, the guide wheel 36 is vertically arranged, the guide wheel 36 is rotatably connected with the inner wall surface of the cooling water tank 35, the edge of the upper wall surface of the upper belt 33 is in contact with the guide wheel 36, the guide wheel 36 downwards presses the upper belt 33, the upper belt 33 extends into the cooling water tank 35, the cooling water tank 35 is connected with a circulating water unit, the cooling water tank 35 is arranged at the left part of the conveying belt 31, and a drying unit is arranged above the right part of the conveying belt 31. The melted materials from the extruder 1 are tabletted by the tabletting mechanism 2, the tabletted materials fall onto the conveying mechanism 3, the pressed sheets on the conveying belt 31 on the conveying mechanism 3 firstly pass through a cooling water tank 35, the water in the cooling water tank 35 cools and cools the pressed sheets, then the pressed sheets are dried by a drying unit, and finally the pressed sheets are crushed by the crushing mechanism 6, and the cooling water tank 35 is connected with a circulating water unit, the cooling water is cooled by the circulating water unit, so that the upper belt 33 is completely pressed into tablets and cooled, in order to not affect the crushing, through the ponding stoving of stoving unit on to the preforming, compare with current air cooling's mode, the water-cooled effect is better, and the inside of preforming obtains abundant cooling, and there is not the difference in temperature inside and the outside of preforming for finished product stable in quality.
Further as a preferred embodiment, the circulating water unit comprises a water storage tank 4, the water storage tank 4 is connected with a circulating water pump 41, the inlet of the circulating water pump 41 is communicated with the water storage tank 4, the outlet of the circulating water pump 41 is connected with a heat exchanger 42, the heat exchanger 42 is provided with a water inlet, a water outlet, an air inlet and an air outlet, the outlet of the circulating water pump 41 is communicated with the water inlet of the heat exchanger 42, the water outlet of the heat exchanger 42 is communicated with the water storage tank 4, the cooling water tank 35 is connected with an overflow pipe 37, the cooling water tank 35 is communicated with the water storage tank 4 through an overflow pipe 37, the drying unit comprises a fan cover 5 arranged above the right part of the conveyer belt 31, the fan cover 5 is opposite to the upper belt 33, the fan housing 5 is communicated with an air outlet of the heat exchanger 42, and an air inlet of the heat exchanger 42 is connected with a fan 51. Hot water cooled for the tablet in the cooling water tank 35 overflows into the water storage tank 4 through the overflow pipe 37, hot water in the water storage tank 4 is conveyed into the heat exchanger 42 by the circulating water pump 41, cold air is conveyed into the heat exchanger 42 by the fan 51, cold air and hot water exchange heat in the heat exchanger 42, heat on the hot water is transferred to the cold air, the cooled cold water is conveyed into the cooling water tank 35 to cool the tablet, the cooled tablet is dried by the heated hot air through the air cover 5, at the moment, accumulated water on the tablet is dried by the hot air, the temperature of the hot air is not high, and the temperature of the tablet cannot be influenced; this can realize the reuse of heat, improves the efficiency of cooling stoving, has also reduced the efficiency of device.
In a further preferred embodiment, a filter 43 is provided between the circulating water pump 41 and the heat exchanger 42, the outlet of the circulating water pump 41 is connected to the filter 43, and the inlet of the heat exchanger 42 is connected to the filter 43. Granule that the preforming produced when the extrusion and the dust of external environment can fall into cooling trough 35, and operating duration is long, and muddy cooling water can reduce circulating water pump 41 and heat exchanger 42 life-span, reduces heat exchanger 42's heat transfer effect, has also reduced the refrigerated effect of preforming simultaneously, carries out loop filter to the cooling water through filter 43 to do not need often better cooling water, play environmental protection and energy saving's effect.
Further as a preferred embodiment, a filter screen 52 is connected to an inlet of the fan 51. The field dust at powder coating processing production is more, and operating duration is long, and fan 51's load can increase, leads to reducing fan 51's life-span to the wind that fan 51 blew out mainly dries the preforming, if hot-blast have the dust, the dust can fall on the preforming when drying, thereby influences off-the-shelf quality, and the wind that fan 51 came out in addition carries out the heat transfer through heat exchanger 42, and the wind that the quality is not good can reduce heat exchanger 42's heat transfer effect.
In a further preferred embodiment, a water supply line 44 is connected to the water storage tank 4. The cooling water evaporates during the cooling process, and the water storage tank 4 can be replenished with water through the water replenishing line 44.
Further as a preferred embodiment, the sheeting mechanism 2 includes a first pressing roller 21 and a second pressing roller 22 which are arranged in parallel, the first pressing roller 21 and the second pressing roller 22 are arranged in a left-right manner, the first pressing roller 21 is arranged at the left of the second pressing roller 22, the front ends of the first pressing roller 21 and the second pressing roller 22 are connected with a water inlet pipe 23, the rear ends of the first pressing roller 21 and the second pressing roller 22 are connected with a water outlet pipe 24, the water inlet pipe 23 is communicated with a water outlet of the heat exchanger 42, and the water outlet pipe 24 is communicated with the water storage tank 4. The circulating water unit can also cool the first compression roller 21 and the second compression roller 22, so that the device is integrated, and the circulating water unit can cool the tabletting and can also cool the extruded molten material.
Further, in a preferred embodiment, a plurality of guide wheels 36 are provided on the inner wall surfaces of the cooling water tank 35 on both the front and rear sides, and the plurality of guide wheels 36 are provided on the same horizontal plane. This embodiment is equipped with two guide pulleys 36 respectively on cooling trough 35's the front and back both sides to form two sets of guide pulleys 36 that set up relatively, two sets of guide pulleys 36 set up on same horizontal plane, make the preforming through cooling trough 35's time longer, improve the refrigerated time, thereby improve the cooling effect.
In a further preferred embodiment, the crushing mechanism 6 includes an upper crushing roller 61 and a lower crushing roller 62 which are arranged in a vertically symmetrical manner, the upper crushing roller 61 is arranged above the lower crushing roller 62, a collecting container 63 is arranged below the lower crushing roller 62, a feeding plate 64 which is arranged in a left-right manner is butted at the right end of the conveying belt 31, the left end of the feeding plate 64 is butted with the right end of the conveying belt 31, a crushing gap is arranged between the upper crushing roller 61 and the lower crushing roller 62, and the right end of the feeding plate 64 is butted with the crushing gap. The preforming is conveyed the broken gap between last crushing roller 61 and the lower crushing roller 62 through feed plate 64 and is carried out broken processing for the preforming can accurately be carried and put in place, the stability of improvement device.
While the preferred embodiments of the present invention have been described in detail, it will be understood by those skilled in the art that the foregoing and various other changes, omissions and deviations in the form and detail thereof may be made without departing from the scope of this invention.

Claims (7)

1. The utility model provides an energy-efficient powder coating preforming breaker, includes extruder (1), extruder (1) export be equipped with sheeting mechanism (2) under, the below of sheeting mechanism (2) be equipped with about being conveying mechanism (3) that set up, the left part of conveying mechanism (3) set up under sheeting mechanism (2), the right-hand member of conveying mechanism (3) to having rubbing crusher to construct (6), its characterized in that: the conveying mechanism (3) comprises a rack and a conveying belt (31) arranged on the left and right sides, transmission shafts (32) are connected to the left and right ends of the conveying belt (31), the left and right ends of the conveying belt (31) are rotatably connected with the rack through the transmission shafts (32), the conveying belt (31) is divided into an upper belt (33) arranged above the transmission shafts (32) and a lower belt (34) arranged below the transmission shafts (32), a cooling water tank (35) arranged on the left and right sides is arranged between the upper belt (33) and the lower belt (34), guide wheels (36) arranged oppositely are arranged on the inner wall surfaces of the front side and the rear side of the cooling water tank (35), the guide wheels (36) are arranged vertically, the guide wheels (36) are rotatably connected with the inner wall surfaces of the cooling water tank (35), and the edge of the upper wall surface of the upper belt (33) is in contact with the guide wheels (36), the guide wheel (36) presses the upper belt (33) downwards to enable the upper belt (33) to extend into the cooling water tank (35), the cooling water tank (35) is connected with a circulating water unit, the cooling water tank (35) is arranged at the left part of the conveying belt (31), a drying unit is arranged above the right part of the conveying belt (31), the circulating water unit comprises a water storage tank (4), the water storage tank (4) is connected with a circulating water pump (41), an inlet of the circulating water pump (41) is communicated with the water storage tank (4), an outlet of the circulating water pump (41) is connected with a heat exchanger (42), the heat exchanger (42) is provided with a water inlet, a water outlet, an air inlet and an air outlet, an outlet of the circulating water pump (41) is communicated with the water inlet of the heat exchanger (42), and a water outlet of the heat exchanger (42) is communicated with the water storage tank (4), cooling trough (35) be connected with overflow pipe (37), cooling trough (35) communicate through overflow pipe (37) and aqua storage tank (4), the stoving unit including setting up fan housing (5) in the top of conveyer belt (31) right part, fan housing (5) of telling are just to last belt (33), fan housing (5) and the air outlet intercommunication of heat exchanger (42), the air intake connection of heat exchanger (42) have fan (51).
2. The efficient and energy-saving powder coating tabletting and crushing device as claimed in claim 1, wherein: a filter (43) is arranged between the circulating water pump (41) and the heat exchanger (42), the outlet of the circulating water pump (41) is connected with the filter (43), and the water inlet of the heat exchanger (42) is connected with the filter (43).
3. The efficient and energy-saving powder coating tabletting and crushing device as claimed in claim 2, wherein: the inlet of the fan (51) is connected with a filter screen (52).
4. An energy-efficient powder coating preforming breaker of claim 3 wherein: the water storage tank (4) is connected with a water replenishing pipeline (44).
5. The efficient and energy-saving powder coating tabletting and crushing device as claimed in claim 4, wherein: preforming mechanism (2) including first compression roller (21) and second compression roller (22) of mutual parallel arrangement, first compression roller (21), second compression roller (22) be and control the range setting, first compression roller (21) set up the left at second compression roller (22), the front end of first compression roller (21), second compression roller (22) connect and be equipped with inlet tube (23), the rear end of first compression roller (21), second compression roller (22) be connected with outlet pipe (24), inlet tube (23) and the delivery port intercommunication of heat exchanger (42), outlet pipe (24) and aqua storage tank (4) intercommunication.
6. The efficient and energy-saving powder coating tabletting and crushing device as claimed in claim 1, wherein: and a plurality of guide wheels (36) are arranged on the inner wall surfaces of the front side and the rear side of the cooling water tank (35), and the guide wheels (36) are arranged on the same horizontal plane.
7. The efficient and energy-saving powder coating tabletting and crushing device as claimed in claim 1, wherein: the crushing mechanism (6) comprises an upper crushing roller (61) and a lower crushing roller (62) which are symmetrically arranged up and down, the upper crushing roller (61) is arranged above the lower crushing roller (62), a collecting container (63) is arranged below the lower crushing roller (62), a feeding plate (64) which is arranged left and right is butted at the right end of the conveying belt (31), the left end of the feeding plate (64) is butted with the right end of the conveying belt (31), a crushing gap is formed between the upper crushing roller (61) and the lower crushing roller (62), and the right end of the feeding plate (64) is butted with the crushing gap.
CN201821408118.8U 2018-08-29 2018-08-29 Energy-efficient powder coating preforming breaker Expired - Fee Related CN210026438U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821408118.8U CN210026438U (en) 2018-08-29 2018-08-29 Energy-efficient powder coating preforming breaker

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821408118.8U CN210026438U (en) 2018-08-29 2018-08-29 Energy-efficient powder coating preforming breaker

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Publication Number Publication Date
CN210026438U true CN210026438U (en) 2020-02-07

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111974826A (en) * 2020-07-29 2020-11-24 葛家玉 Aluminum profile forming process
CN112549624A (en) * 2020-11-24 2021-03-26 安徽桑瑞斯环保新材料有限公司 Extrusion, tabletting and crushing device for preparing powder coating
CN113667361A (en) * 2021-09-27 2021-11-19 赣州立幸邦新材料有限公司 PVDF solid fluorocarbon coating and preparation process thereof
CN114166684A (en) * 2021-11-15 2022-03-11 中路交科检测技术有限公司 Testing method and testing tool for high-temperature anti-stripping performance of basalt for road

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111974826A (en) * 2020-07-29 2020-11-24 葛家玉 Aluminum profile forming process
CN112549624A (en) * 2020-11-24 2021-03-26 安徽桑瑞斯环保新材料有限公司 Extrusion, tabletting and crushing device for preparing powder coating
CN113667361A (en) * 2021-09-27 2021-11-19 赣州立幸邦新材料有限公司 PVDF solid fluorocarbon coating and preparation process thereof
CN114166684A (en) * 2021-11-15 2022-03-11 中路交科检测技术有限公司 Testing method and testing tool for high-temperature anti-stripping performance of basalt for road

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Granted publication date: 20200207