CN210006791U - Housing and power battery pack - Google Patents
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- CN210006791U CN210006791U CN201921004631.5U CN201921004631U CN210006791U CN 210006791 U CN210006791 U CN 210006791U CN 201921004631 U CN201921004631 U CN 201921004631U CN 210006791 U CN210006791 U CN 210006791U
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- 239000007788 liquid Substances 0.000 claims abstract description 47
- 239000000110 cooling liquid Substances 0.000 claims description 32
- 238000004891 communication Methods 0.000 claims description 30
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 238000005538 encapsulation Methods 0.000 claims description 5
- 239000013585 weight reducing agent Substances 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 abstract description 32
- 230000000694 effects Effects 0.000 abstract description 11
- 239000002826 coolant Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本实用新型涉及动力电池包技术领域,特别涉及一种壳体以及动力电池包。The utility model relates to the technical field of power battery packs, in particular to a casing and a power battery pack.
背景技术Background technique
在动力电池包的使用过程中,由于模组发热导致温度过高,影响动力电池包的电学性能。目前,动力电池包的冷却方式主要分为两种:自然冷却和液冷冷却,其中,采用液冷冷却的冷却效果要明显高于自然冷却。具体的,采用液冷冷却主要是:在模组的底部或者侧面布置冷却管路,以相应地对电芯的底面或者侧面进行冷却。但是,这种液冷冷却的方式从冷却液到电芯之间至少有两层介质:冷却板和导热垫,使得这种冷却方式的热阻一般在2.5-3K/W的水平,只限于满足电芯1.5C-2C的快充速度,无法进一步地使电芯达到3C-4C的充电速率的使用需求,充电效率受到限制,造成电池包的充电效率不能满足市场的最新需求。During the use of the power battery pack, the temperature is too high due to the heating of the module, which affects the electrical performance of the power battery pack. At present, the cooling methods of power battery packs are mainly divided into two types: natural cooling and liquid cooling. Among them, the cooling effect of liquid cooling is significantly higher than that of natural cooling. Specifically, using liquid cooling is mainly: arranging cooling pipelines at the bottom or side of the module to cool the bottom or side of the cell accordingly. However, this liquid cooling method has at least two layers of medium between the cooling liquid and the cell: the cooling plate and the thermal pad, so that the thermal resistance of this cooling method is generally at the level of 2.5-3K/W, which is limited to meet the The fast charging speed of the 1.5C-2C battery cell cannot further make the battery cell meet the use requirement of the 3C-4C charging rate, and the charging efficiency is limited, resulting in that the charging efficiency of the battery pack cannot meet the latest needs of the market.
实用新型内容Utility model content
有鉴于此,本实用新型旨在提出一种壳体以及动力电池包,以解决现有技术中的因采用在模组底部或侧面布置冷却管道并且加装冷却板和导热垫等额外结构来对电芯进行液冷冷却的方式导致的充电效率严重受限、无法满足市场的快充需求等问题。In view of this, the present utility model aims to provide a casing and a power battery pack to solve the problems in the prior art due to the use of additional structures such as arranging cooling pipes at the bottom or side of the module and adding cooling plates and thermal pads. The liquid-cooling method of the battery cell leads to a serious limitation of the charging efficiency and the inability to meet the fast charging demand of the market.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present utility model is achieved in this way:
一种壳体,所述壳体包括封盖以及具有开口的框架,所述封盖盖设于所述框架以封闭所述开口并形成用于安装电芯的腔室,所述框架设置有用于向所述连通流道注入绝缘冷却液的进液管、用于流通所述冷却液的连通流道以及用于从所述连通流道向外排出所述绝缘冷却液的出液管。A case, the case includes a cover and a frame with an opening, the cover is covered on the frame to close the opening and form a cavity for installing batteries, the frame is provided with A liquid inlet pipe for injecting insulating cooling liquid into the communication flow passage, a communication flow passage for circulating the cooling liquid, and a liquid outlet pipe for discharging the insulating cooling liquid outward from the communication flow passage.
可选的,所述连通流道设置为沿所述框架的周向壁的延伸方向形成的环形流道。Optionally, the communication channel is configured as an annular channel formed along the extending direction of the circumferential wall of the frame.
可选的,所述环形流道设置为闭环结构。Optionally, the annular flow channel is configured as a closed-loop structure.
可选的,所述框架包括端板和矩形框,所述端板和所述封盖分别密封连接在所述矩形框的两端,所述矩形框包括彼此相对的一对第一板以及彼此相对的一对第二板,一对所述第二板设置在一对所述第一板之间并且两侧分别与一对所述第一板密封连接,所述连通流道在一对所述第一板分别与所述进液管和所述出液管连通。Optionally, the frame includes an end plate and a rectangular frame, the end plate and the cover are respectively sealed and connected to two ends of the rectangular frame, and the rectangular frame includes a pair of first plates facing each other and A pair of opposite second plates, the pair of second plates are arranged between the pair of first plates and the two sides are respectively sealed with the pair of first plates, and the communication channels are located in the pair of the first plates. The first plate is communicated with the liquid inlet pipe and the liquid outlet pipe respectively.
可选的,一对所述第一板形成有中空腔,一对所述第二板包括向外突出的U型槽以及设置在所述U型槽顶壁的结构胶,以使得所述结构胶能够粘结在所述电芯的外表面进而使得所述U型槽能够与所述电芯的外表面共同形成封装流道,并且所述中空腔和所述封装流道彼此连通以形成所述连通流道。Optionally, a pair of the first plates is formed with a hollow cavity, and a pair of the second plates includes a U-shaped groove protruding outward and a structural adhesive disposed on the top wall of the U-shaped groove, so that the structure The glue can be adhered to the outer surface of the battery core so that the U-shaped groove and the outer surface of the battery core can form a packaging flow channel together, and the hollow cavity and the packaging flow channel are communicated with each other to form the Describe the communication channel.
可选的,所述封装流道设置为沿从与所述进液管连通的所述第一板到与所述出液管连通的所述第一板的方向横截面积逐渐增大。Optionally, the encapsulation flow channel is configured to gradually increase in cross-sectional area along a direction from the first plate in communication with the liquid inlet pipe to the first plate in communication with the liquid outlet pipe.
可选的,所述U型槽的底壁设置为梯形结构;Optionally, the bottom wall of the U-shaped groove is set to a trapezoidal structure;
和/或,所述U型槽的邻近与所述出液管连通的所述第一板的一侧设置为缩口结构。And/or, a side of the U-shaped groove adjacent to the first plate communicating with the liquid outlet pipe is configured as a constriction structure.
可选的,所述第一板包括第一内板以及贴合设置在所述第一内板外的第一外板,所述第一内板形成有所述中空腔,所述第一外板形成有安装孔。Optionally, the first plate includes a first inner plate and a first outer plate attached and disposed outside the first inner plate, the first inner plate is formed with the hollow cavity, and the first outer plate is formed with the hollow cavity. The plate is formed with mounting holes.
可选的,所述第一内板和所述第一外板形成有减重腔。Optionally, a weight reduction cavity is formed on the first inner plate and the first outer plate.
相对于现有技术,本实用新型所述的壳体具有以下优势:Compared with the prior art, the housing of the present invention has the following advantages:
所述壳体通过在框架设置连通流道,以使得绝缘冷却液能够在连通流道中流动,直接对电芯进行冷却处理,避免了现有技术中通过在冷却液和电芯之间设置其他介质而导致的冷却效果差的问题,大大提高了电芯的冷却效率,降低了热阻,优化了电芯的快充效率。The casing is provided with a communication channel on the frame, so that the insulating cooling liquid can flow in the communication channel, and the battery core is directly cooled, avoiding the need to set other media between the cooling liquid and the battery core in the prior art. The resulting problem of poor cooling effect greatly improves the cooling efficiency of the battery cell, reduces the thermal resistance, and optimizes the fast charging efficiency of the battery cell.
本实用新型的另一目的在于提出一种动力电池包,以解决现有技术中的动力电池包因采用在模组底部或侧面布置冷却管道并且加装冷却板和导热垫等额外结构来对电芯进行液冷冷却的方式导致的充电效率严重受限、无法满足市场的快充需求等问题。Another object of the present invention is to propose a power battery pack to solve the problem that the power battery pack in the prior art uses additional structures such as arranging cooling pipes at the bottom or side of the module and adding cooling plates and thermal pads. The way the core is liquid-cooled leads to a serious limitation of charging efficiency and the inability to meet the fast charging needs of the market.
为达到上述目的,本实用新型的技术方案是这样实现的:In order to achieve the above object, the technical scheme of the present utility model is achieved in this way:
一种动力电池包,所述动力电池包包括电芯、结构胶以及所述的壳体,所述电芯安装在所述壳体形成的所述腔室内。A power battery pack, the power battery pack includes an electric core, a structural adhesive and the casing, and the electric core is installed in the cavity formed by the casing.
所述动力电池包与上述壳体相对于现有技术所具有的优势相同,在此不再赘述。The advantages of the power battery pack and the above-mentioned housing are the same over the prior art, which will not be repeated here.
本实用新型的其它特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the detailed description section that follows.
附图说明Description of drawings
构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施方式及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the present invention are used to provide further understanding of the present invention, and the schematic embodiments of the present invention and descriptions thereof are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1为本实用新型实施方式所述的动力电池包的爆炸图;1 is an exploded view of a power battery pack according to an embodiment of the present invention;
图2为本实用新型实施方式所述的壳体的结构示意图;FIG. 2 is a schematic structural diagram of a casing according to an embodiment of the present utility model;
图3为图2所示壳体的第一板的结构示意图;3 is a schematic structural diagram of a first plate of the housing shown in FIG. 2;
图4为图3所示的第一板的右视图;Fig. 4 is the right side view of the first plate shown in Fig. 3;
图5为图2所示壳体的框架拆除第一板和第二板后的结构示意图。FIG. 5 is a schematic structural diagram of the frame of the housing shown in FIG. 2 after removing the first plate and the second plate.
附图标记说明:Description of reference numbers:
1、壳体;11、封盖;13、进液管;14、出液管;15、连通流道;16、中空腔;17、U型槽;18、第一板;20、第二板;21、缩口结构;24、第二内板;25、第二外板;26、减重腔;27、安装孔;3、电芯;4、结构胶;5、绝缘纸。1. Shell; 11. Cover; 13. Liquid inlet pipe; 14. Liquid outlet pipe; 15. Communication channel; 16. Hollow cavity; 17. U-shaped groove; 18. First plate; 20. Second plate ; 21, necking structure; 24, second inner plate; 25, second outer plate; 26, weight reduction cavity; 27, mounting hole; 3, battery core; 4, structural glue;
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本实用新型中的实施方式及实施方式中的特征可以相互组合。It should be noted that the embodiments of the present invention and the features of the embodiments can be combined with each other unless there is conflict.
另外,在本实用新型的实施方式中所提到的内外,是指壳体轮廓的内外。In addition, the inside and outside mentioned in the embodiment of the present invention refers to the inside and outside of the casing outline.
下面将参考附图并结合实施方式来详细说明本实用新型。The present utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.
本实用新型第一方面提供了一种壳体,如图1-5所示,所述壳体1包括封盖11以及具有开口的框架,所述封盖11盖设于所述框架以封闭所述开口并形成用于安装电芯3的腔室,所述框架设置有用于向所述连通流道15注入绝缘冷却液的进液管13、用于流通所述冷却液的连通流道15以及用于从所述连通流道15向外排出所述绝缘冷却液的出液管14。A first aspect of the present invention provides a casing. As shown in FIGS. 1-5 , the
通过上述方案,所述壳体1通过在框架设置连通流道,以使得绝缘冷却液能够在连通流道中流动,直接对电芯进行冷却处理,避免了现有技术中通过在冷却液和电芯之间设置其他介质而导致的冷却效果差的问题,大大提高了电芯的冷却效率,降低了热阻,优化了电芯的快充效率。使用时,将绝缘冷却液经由进液管13注入到框架的连通流道15内,使得冷却液沿连通流道15流动并对壳体内的电芯3进行冷却处理,经冷却处理后的冷却液经过出液管14排出。Through the above solution, the
为了能够对电芯3进行全面地冷却处理,所述连通流道15设置为沿所述框架的周向壁的延伸方向形成的环形流道,充分利用连通流道15使得冷却液能够环绕着框架的周向壁不断流动,实现了电芯3的均匀冷却。其中,环形流道可以设置为各种合理形式,例如,绕框架的周向壁形成的螺旋形状的流道。In order to fully cool the battery cell 3, the
进一步的,所述环形流道设置为闭环结构,在对电芯3进行全面地冷却处理的前提下,还能够缩短冷却液在从进液管13流到出液管14的过程中流经环形流道的流动路径,优化了冷却效果。Further, the annular flow channel is set as a closed-loop structure, and on the premise of comprehensively cooling the battery cell 3, it can also shorten the flow of the cooling liquid through the annular flow in the process of flowing from the
如图1和2所示,所述框架包括端板和矩形框,所述端板和所述封盖11分别密封连接在所述矩形框的两端,所述矩形框包括彼此相对的一对第一板18以及彼此相对的一对第二板20,一对所述第二板20设置在一对所述第一板18之间并且两侧分别与一对所述第一板18密封连接,所述连通流道15在一对所述第一板18分别与所述进液管13和所述出液管14连通,通过将进液管13和出液管14设置在相对设置的一对第一板上,有利于冷却液沿第二板对电芯进行均匀冷却,使得电芯的紧邻一对第二板的两侧的温度均衡,优化了电芯的电性能。进一步的,为了优化壳体的冷却效果,如图1和2所示,第一板可以设置为沿矩形框的短边方向延伸,第二板可以设置为沿矩形框的长边方向延伸。As shown in FIGS. 1 and 2 , the frame includes an end plate and a rectangular frame, the end plate and the
为了优化壳体的冷却效果,可以将第二板处的连通通道设置为直接与电芯的表面接触并且进行冷却处理,也就是说,电芯的表面可以作为连通通道的侧壁,从而有效解决了现有技术中因冷却液和电芯之间设置有冷却板和导热垫等介质而导致的冷却效果不佳的问题,例如,一对所述第一板18形成有中空腔16,一对所述第二板20包括向外突出的U型槽17以及设置在所述U型槽17顶壁的结构胶,以使得所述结构胶能够粘结在所述电芯的外表面进而使得所述U型槽17能够与所述电芯的外表面共同形成封装流道,并且所述中空腔16和所述封装流道彼此连通以形成所述连通流道15。其中,U型槽17可以设置为各种合理形式,例如,U型槽17设置在第二板的中部位置并且沿矩形框的长边方向延伸,有利于电芯通过结构胶与U型槽的顶壁密封连接,以使得U型槽17和电芯的表面形成所述封装流道,减少甚至避免该封装流道中的冷却液泄露出去。进一步的,为了固定电芯,端板和电芯之间也可以通过结构胶进行粘结固定,还能避免冷却液泄漏到电芯与端板之间,确保了电芯的安全性能;第一板18和电芯可以采用各种合理形式进行设置,例如,可以在第一板18和电芯之间设置绝缘纸,以保证电芯的安全性能良好。In order to optimize the cooling effect of the casing, the communication channel at the second plate can be set to be in direct contact with the surface of the cell and be cooled, that is, the surface of the cell can be used as the side wall of the communication channel, thereby effectively solving the problem of In the prior art, the problem of poor cooling effect caused by mediums such as cooling plates and thermal pads disposed between the cooling liquid and the cells is solved. For example, a pair of the
为了使得电芯的冷却效果更为均衡,以解决因为冷却液流动过程中逐渐升温而导致电芯在冷却液上游部分和冷却液下游部分的温差大的问题,可以通过合理设计封装流道在冷却液上游和冷却液下游的流通量来实现。例如,所述封装流道设置为沿从与所述进液管13连通的所述第一板18到与所述出液管14连通的所述第一板18的方向横截面积逐渐增大,使得位于冷却液下游的冷却液流通量更大,使得电芯在沿第二板面的方向上温度分布更为均匀。In order to make the cooling effect of the cells more balanced, and to solve the problem of the large temperature difference between the upstream part of the cooling liquid and the downstream part of the cooling liquid due to the gradual temperature rise during the flow of the cooling liquid, the cooling liquid can be rationally designed. The flow rate of the upstream and downstream of the coolant is realized. For example, the encapsulation flow channel is arranged to gradually increase in cross-sectional area along the direction from the
为了进一步优化电芯在沿第二板面的方向上温度分布的均匀性,可以通过改善冷却液与电芯的接触面积来实现,例如,U型槽的开口设置为梯形结构,并且,所述开口的靠近与所述进液管13连通的所述第一板18的一侧的宽度小于所述开口的靠近与所述出液管14连通的所述第一板18的一侧,以使得电芯的温差始终处于最佳范围内。根据本实用新型的一些具体实施方式,在壳体的厚度很小的情况下,也就是,U型槽的深度很小,则U型槽的底壁(第二板的向壳体所形成腔室的外侧突出的侧壁部分,即,第二板在图1中向右侧突出的侧壁部分)的形状可以等同于U型槽的开口,具体的,所述U型槽的底壁设置为梯形结构,如图1和2所示,所述底壁的靠近与所述进液管13连通的所述第一板18的一侧的宽度小于所述底壁的靠近与所述出液管14连通的所述第一板18的一侧。In order to further optimize the uniformity of the temperature distribution of the cells in the direction along the second plate surface, it can be achieved by improving the contact area between the cooling liquid and the cells, for example, the opening of the U-shaped groove is set to a trapezoidal structure, and the The width of the side of the opening close to the
进一步的,所述U型槽的邻近与所述出液管14连通的所述第一板18的一侧设置为缩口结构21,有利于冷却液在下游能够充满整个封装流道,提高了电芯在冷却液下游的冷却效果。根据本实用新型,中空腔可以设置为沿矩形框的短边方向延伸并且设置在第二板中部,进一步的,中空腔可以设置为横截面为矩形,为了使得中空腔和封装流道能够更好地密封连通,以避免冷却液在第一板和第二板的连接处泄露,可以将缩口结构21设置为与U型槽的邻近与所述进液管13连通的所述第一板18的一侧的结构保持一致,并且均与中空腔的横截面保持吻合。Further, the side of the U-shaped groove adjacent to the
为了便于在第一板上同时设置中空腔以及与中空腔流体隔断的各种安装孔27(用于电池包箱体的安装),并且抵挡电芯的膨胀变形,例如,如图3和4所示,所述第一板18包括第一内板以及贴合设置在所述第一内板外的第一外板,所述第一内板形成有所述中空腔16,所述第一外板形成有安装孔27。其中,第一内板和第一外板之间可以采用各种合理形式连接,例如,采用焊接的方式,此时,第一内板和第一外板之间所形成的焊缝可以用于焊接第二板。In order to facilitate the simultaneous provision of a hollow cavity and various mounting holes 27 (for the installation of the battery pack case) that are fluidly isolated from the hollow cavity on the first plate, and to resist the expansion and deformation of the battery cells, for example, as shown in FIGS. 3 and 4 . As shown, the
为了减轻壳体的整体分量,所述第一内板和所述第一外板形成有减重腔26。进一步的,为了提高进液管或者出液管处的密封效果,避免进液管或者出液管安装不到位或者是底部无法与第一板密封焊接而导致的冷却液通过减重腔泄露,如图4所示,可以将第一外板的与第一内板的中空腔对应设置的部分设置为实体结构,进液管或者出液管穿过该实体结构与中空腔连通。其中,第一内板和第二外板可以设置为各种合理形式,例如,如图3和4所示,为了便于安装各种外部装置(例如,高低压插件或者是平衡阀),第一内板的邻近封盖11的一侧设置为厚度较薄的薄板结构,第一内板的邻近端板的一侧设置为厚度较厚的厚板结构,该厚板结构形成有减重腔和中空腔,第一内板的邻近电芯的板面设置为平面结构,并且,在第一外板的邻近封盖11的一侧设置为厚度较薄的薄板结构,第一外板的邻近端板的一侧设置为厚度较厚的厚板结构,该厚板结构形成有减重腔和实体结构。In order to reduce the overall weight of the housing, the first inner panel and the first outer panel are formed with a
本实用新型第二方面提供了一种动力电池包,所述动力电池包包括电芯3、结构胶4以及所述的壳体1,所述电芯3安装在所述壳体1形成的所述腔室内。其中,电芯3的沿框架的周向壁的延伸方向的表面可以设置绝缘结构,例如,绝缘涂层等,以避免冷却液侵入到电芯内部,保证了电芯的使用安全性能。A second aspect of the present utility model provides a power battery pack. The power battery pack includes a battery cell 3 , a
以上所述仅为本实用新型的较佳实施方式而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the scope of protection of the present invention.
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