CN210004174U - A new type of LED bulb - Google Patents
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Abstract
Description
技术领域technical field
本实用新型涉及照明设备技术领域,尤其是涉及一种新型LED灯泡。The utility model relates to the technical field of lighting equipment, in particular to a novel LED bulb.
背景技术Background technique
目前,LED灯珠以寿命长、无污染、光效高、响应快、稳定性好等特点正逐步替代白炽灯和荧光灯光源,故而出现了用LED作为光源的LED灯泡。LED灯泡一般包括灯头、灯座、LED光源结构、毛泡及驱动装置。现有的毛泡常选用亚克力(PMMA)材料,亚克力具有良好的光学性能,对可见光的全波段光几乎不发生任何吸收,透光率可媲美光学玻璃,但是亚克力的表面硬度低易划伤,且吸水时易发生膨胀。亚克力易碎、不耐用,生产过程中的高破损率拉高了生产成本;此外,当亚克力材料破碎时,很容易对人体造成损伤。At present, LED lamp beads are gradually replacing incandescent and fluorescent light sources with the characteristics of long life, no pollution, high luminous efficiency, fast response, and good stability. Therefore, LED bulbs using LEDs as light sources have emerged. LED bulbs generally include a lamp cap, a lamp socket, an LED light source structure, a hair bulb and a driving device. Acrylic (PMMA) materials are often used in existing hair cells. Acrylic has good optical properties, and hardly absorbs the full-band light of visible light. The light transmittance is comparable to that of optical glass, but the surface hardness of acrylic is low and easy to be scratched. And it is easy to expand when it absorbs water. Acrylic is fragile and not durable, and the high breakage rate in the production process increases the production cost; in addition, when the acrylic material is broken, it is easy to cause damage to the human body.
授权公告号CN 205877778 U的中国专利公开了一种新型的LED灯泡,包括由下至上依次连接的灯头螺帽、灯座、盖设于所述灯座上的透光罩,还包括嵌设于所述灯座上端面上的LED光源结构、设于所述灯座内并与所述LED 光源结构电连接的驱动装置,所述透光罩由透光的软性硅胶材料制成;所述灯座上端开口内侧壁设有若干凹槽,所述透光罩下端开口朝下延伸出一与所述灯座相适配并可内嵌于所述灯座上端开口内的安装环,所述安装环外侧壁在所述凹槽位置对应处设有若干与所述凹槽相适配并可相互卡合从而使所述透光罩卡固于所述灯座上进而使所述透光罩罩设于所述LED光源结构上的卡块;所述LED光源结构包括基板、均匀布设于所述基板上的若干LED灯珠。The Chinese patent with the authorization bulletin number CN 205877778 U discloses a new type of LED light bulb, which includes a lamp cap nut, a lamp socket and a light-transmitting cover that are connected to the lamp socket in sequence from bottom to top. The LED light source structure on the upper end surface of the lamp holder, the driving device arranged in the lamp holder and electrically connected with the LED light source structure, the light-transmitting cover is made of light-transmitting soft silica gel material; the The inner side wall of the upper end opening of the lamp holder is provided with a plurality of grooves, and a mounting ring which is adapted to the lamp holder and can be embedded in the upper end opening of the lamp holder extends downward from the lower end opening of the light-transmitting cover. The outer side wall of the mounting ring is provided with a plurality of pieces at the positions corresponding to the grooves that are adapted to the grooves and can be engaged with each other, so that the light-transmitting cover is clamped on the lamp holder and the light-transmitting cover is A clamping block covered on the LED light source structure; the LED light source structure includes a base plate and a plurality of LED lamp beads evenly arranged on the base plate.
上述实用新型通过在LED光源结构外加设由透光的软性硅胶材料制成的透光罩,实现了对LED灯泡的毛泡的有效防护,但是,软性硅胶透光率低且难以定型,上述新型LED灯泡的透光率低且很难完成配光定型。The above-mentioned utility model realizes the effective protection of the hair bubbles of the LED bulb by adding a light-transmitting cover made of light-transmitting soft silica gel material outside the LED light source structure. However, the soft silica gel has low light transmittance and is difficult to shape. The light transmittance of the above-mentioned new LED bulbs is low and it is difficult to complete the light distribution setting.
授权公告号CN 204986482 U的中国专利公开了一种LED灯泡外壳,包括依次连接的导电灯头、散热壳体和灯罩,所述散热壳体的外壁均匀间隔的设有若干散热鳍片,所述散热鳍片相对散热壳体的另一侧包覆有隔热层,所述隔热层由耐高温塑料制成,所述导电灯头与散热壳体通过螺纹实现可拆卸连接;所述散热壳体靠近灯罩的一侧均匀的设有若干第一散热槽,靠近导电灯头的一侧均匀的设有若干第二散热槽,所述第一散热槽和第二散热槽均由散热鳍片间隔开;所述散热壳体相对灯罩的一侧设有固定圈,所述散热鳍片与固定圈于整体上呈一下小上大流线回旋型;所述灯罩相对固定圈的一侧设有环形的卡块,于固定圈上设有与该卡块相匹配的环形卡槽。The Chinese patent with the authorization bulletin number CN 204986482 U discloses an LED bulb housing, comprising a conductive lamp cap, a heat dissipation shell and a lampshade connected in sequence, the outer wall of the heat dissipation shell is provided with a number of heat dissipation fins evenly spaced, and the heat dissipation The other side of the fin opposite to the heat dissipation shell is covered with a heat insulation layer, the heat insulation layer is made of high temperature resistant plastic, and the conductive lamp holder and the heat dissipation shell are detachably connected by threads; the heat dissipation shell is close to One side of the lampshade is evenly provided with a plurality of first heat dissipation grooves, and a side close to the conductive lamp head is evenly provided with a plurality of second heat dissipation grooves, and the first heat dissipation grooves and the second heat dissipation grooves are all separated by heat dissipation fins; A fixing ring is arranged on the side of the heat dissipation housing opposite to the lampshade, and the heat dissipation fins and the fixing ring are in the shape of a small streamline on the whole; , and the fixed ring is provided with a ring-shaped clamping groove matched with the clamping block.
上述实用新型通过在散热壳体的外壁上均匀间隔的设置若干散热鳍片,将发光二极管产生的热量通过散热鳍片快速传导至周围环境中,但是,当上述LED灯泡在对温度变化极敏感的环境中使用时,传导至周围环境中的热量会造成环境温度上下浮动。针对上述对温度变化极敏感的使用环境,设计一种具有良好隔热效果的LED灯泡就显得极为必要。The above-mentioned utility model disposes several heat-dissipating fins evenly spaced on the outer wall of the heat-dissipating shell, so that the heat generated by the light-emitting diode is quickly conducted to the surrounding environment through the heat-dissipating fins. When used in the environment, the heat conducted to the surrounding environment will cause the ambient temperature to fluctuate. In view of the above-mentioned use environment that is extremely sensitive to temperature changes, it is extremely necessary to design an LED light bulb with good heat insulation effect.
实用新型内容Utility model content
本实用新型为了克服现有技术中发光二极管产生的热量直接通过灯泡向周围环境中传导,造成环境温度的上下浮动,且常用的具有高透光率的灯泡材料强度较低,在使用中易损伤的技术问题,提供一种新型LED灯泡。所述新型LED灯泡具有良好的隔热效果,可防止因发光二极管产生的热量直接向周围环境中传导所造成的环境温度上下浮动;同时,所述新型LED灯泡可对低强度的高透光率材料进行有效防护,进而延长LED灯泡的使用寿命。In order to overcome the heat generated by the light-emitting diode in the prior art, the heat generated by the light-emitting diode is directly conducted to the surrounding environment through the light bulb, causing the ambient temperature to fluctuate up and down, and the commonly used light bulb material with high light transmittance is low in strength and easily damaged during use. technical problems, to provide a new type of LED light bulbs. The new LED bulb has good heat insulation effect, which can prevent the ambient temperature from fluctuating due to the direct conduction of the heat generated by the light-emitting diode to the surrounding environment; The material is effectively protected, thereby extending the service life of the LED bulb.
为了实现上述目的,本实用新型采用以下技术方案。In order to achieve the above purpose, the present utility model adopts the following technical solutions.
一种新型LED灯泡,包括灯头,所述灯头的一端连接有结构件,所述结构件的另一端连接有设在毛泡内的LED模组,所述LED模组与所述灯头电连接,所述毛泡设在灯罩内部,所述毛泡与所述灯罩之间存在间隙,所述毛泡和所述灯罩均与所述结构件连接。A novel LED bulb comprises a lamp cap, one end of the lamp cap is connected with a structural member, the other end of the structural member is connected with an LED module set in a hair bulb, the LED module is electrically connected with the lamp cap, The hair bulb is arranged inside the lampshade, there is a gap between the hair bulb and the lampshade, and both the hair bulb and the lampshade are connected to the structural member.
亚克力具有良好的光学性能,对可见光的全波段光几乎不发生任何吸收,透光率可媲美光学玻璃,但是亚克力的表面硬度低易划伤,且吸水时易发生膨胀。本实用新型所述的一种新型LED灯泡的LED模组设在毛泡内,毛泡可选用亚克力材质,所述毛泡设在所述灯罩内,所述灯罩可选用聚碳酸酯(PC)制得。灯罩可以对设在其内部的毛泡进行防护,一方面防止因毛泡表面划伤导致的透光率下降,另一方面可以对毛泡进行防水保护,防止毛泡因吸水发生膨胀。传统的LED灯泡为保证工作稳定性,常在毛泡上加装散热装置,将发光二极管产生的热量直接通过毛泡传导至周围环境中。在对温度变化极敏感的低温环境中,传统LED灯泡直接通过毛泡向周围环境中传导热量的散热方式会造成环境温度的上下浮动,在对温度要求严苛的实验场景,上述温度浮动会严重影响实验结果的精确性。本实用新型所述的新型LED灯泡,毛泡与灯罩形成双层结构,具有良好的隔热效果,可大幅降低发光二极管产生的热量向周围环境的传导量,进而可以直接应用于对温度变化极敏感的环境中。Acrylic has good optical properties, hardly absorbs the full-band light of visible light, and has a light transmittance comparable to that of optical glass, but the surface hardness of acrylic is low and easy to scratch, and it is easy to expand when it absorbs water. The LED module of a new type of LED bulb according to the present utility model is arranged in the hair bulb, and the hair bulb can be made of acrylic material, the hair bulb is arranged in the lampshade, and the lampshade can be selected from polycarbonate (PC). be made of. The lampshade can protect the hair cells inside it, on the one hand, it can prevent the decrease of light transmittance caused by scratches on the surface of the hair cells; In order to ensure the working stability of traditional LED bulbs, a heat dissipation device is often installed on the hair bulb, and the heat generated by the light-emitting diode is directly conducted to the surrounding environment through the hair bulb. In a low-temperature environment that is extremely sensitive to temperature changes, the heat dissipation method of traditional LED bulbs that directly conduct heat to the surrounding environment through the hair bubbles will cause the ambient temperature to fluctuate. affect the accuracy of the experimental results. The novel LED bulb of the utility model has a double-layer structure formed by the hair bulb and the lampshade, which has a good heat insulation effect, can greatly reduce the conduction of the heat generated by the light emitting diode to the surrounding environment, and can be directly applied to the temperature change pole. in sensitive environments.
作为优选,所述结构件为喇叭状的环形体,所述结构件包括大端和小端,所述灯头的一端设有凹槽,所述凹槽内装有LED驱动电源,所述LED驱动电源的输出线穿过所述小端与所述LED模组电连接。Preferably, the structural member is a horn-shaped annular body, the structural member includes a large end and a small end, one end of the lamp holder is provided with a groove, and the groove is equipped with an LED driving power supply, and the LED driving power supply The output wire is electrically connected to the LED module through the small end.
当所述LED灯泡连接交流电源时,发光二极管的单向导通性会使得LED照明发生频闪现象。在所述小端与设在所述灯头一端的凹槽配合形成的空腔内加装LED驱动电源,将所述LED驱动电源与所述LED模组电连接。当连接交流电时,LED驱动电源通过变压器和整流器,把交流电整流为直流电,保证发光二极管稳定导通,从而大幅减少LED灯具在交流供电下的频闪现象。When the LED bulb is connected to an AC power source, the unidirectional conductivity of the light-emitting diode will cause the LED lighting to flicker. An LED driving power supply is installed in the cavity formed by the cooperation of the small end and the groove provided at one end of the lamp holder, and the LED driving power supply is electrically connected with the LED module. When connected to AC power, the LED driving power supply rectifies the AC power to DC power through the transformer and rectifier to ensure the stable conduction of the light-emitting diode, thereby greatly reducing the stroboscopic phenomenon of LED lamps under AC power supply.
作为优选,所述毛泡、灯罩与所述结构件的连接位置均涂有真空密封胶,所述灯罩与所述毛泡形成的空腔保持真空状态。Preferably, the connecting positions of the hair bulb, the lampshade and the structural member are all coated with vacuum sealant, and the cavity formed by the lampshade and the hair bulb is kept in a vacuum state.
所述灯罩与所述毛泡形成的双层真空结构可以大幅降低传热系数,从而进行有效隔热,所述LED灯泡的灯罩向周围环境传导的热量极低,一方面可以应用于需要保持低温的环境中,另一方面可以防止使用者的误接触而造成烫伤。此外,空气中存在大量灰尘,光线与灰尘接触时会发生漫反射,从而使得已配光完成的光型会因为灰尘分布在时间上的改变而发生波动,灯罩与毛泡之间的真空状态可保证已完成的配光光型保持稳定。The double-layer vacuum structure formed by the lampshade and the hair bulb can greatly reduce the heat transfer coefficient, thereby effectively insulating the heat. The lampshade of the LED bulb conducts extremely low heat to the surrounding environment. In the environment, on the other hand, it can prevent the user's accidental contact and cause burns. In addition, there is a lot of dust in the air, and diffuse reflection occurs when the light contacts the dust, so that the light pattern that has been distributed will fluctuate due to the change of the dust distribution in time, and the vacuum state between the lampshade and the hair bubble can be Ensure that the completed light distribution pattern remains stable.
作为优选,所述结构件选用透明材质,所述结构件的内壁面上涂有含有荧光粉的封装树脂层。Preferably, the structural member is made of transparent material, and the inner wall surface of the structural member is coated with an encapsulation resin layer containing phosphor powder.
结构件选用透明材质,如玻璃或PC板,在所述结构件的内壁面上涂布含有荧光粉的封装树脂层,从LED模组发出的光线激发荧光粉,进而产生荧光。一方面所述荧光与LED模组发出的光线叠加形成混合波长的光线,另一方面所述荧光可以对所述结构件的上方空间进行照明,且不用额外增加发光二极管。The structural parts are made of transparent materials, such as glass or PC board, and an encapsulation resin layer containing phosphor powder is coated on the inner wall surface of the structural parts, and the light emitted from the LED module excites the phosphor powder to generate fluorescence. On the one hand, the fluorescent light and the light emitted by the LED module are superimposed to form light with mixed wavelengths, and on the other hand, the fluorescent light can illuminate the space above the structural member without additional light-emitting diodes.
作为优选,所述结构件选用导热材质,所述结构件的内表面上涂布有黑体辐射层。Preferably, the structural member is made of a thermally conductive material, and the inner surface of the structural member is coated with a black body radiation layer.
由于发光二极管灯泡的发光单元所产生的热主要是为传导热,因此,所述结构件选用导热材质,在所述结构件的内表面上涂布黑体辐射层。由于该黑体辐射层兼具高热导率及高热发射率的特性,在结构件的内表面涂布的黑体辐射层能够通过尖端放热的方式加速移除发光二极管灯泡所产生的废热,从而有利于提高发光二极管灯泡照度,改善其散热问题。Since the heat generated by the light-emitting unit of the light-emitting diode bulb is mainly conductive heat, the structural member is made of a thermally conductive material, and a black body radiation layer is coated on the inner surface of the structural member. Since the black body radiation layer has both high thermal conductivity and high thermal emissivity, the black body radiation layer coated on the inner surface of the structural member can accelerate the removal of the waste heat generated by the light-emitting diode bulb by means of tip heat dissipation, which is beneficial to Improve the illuminance of light-emitting diode bulbs and improve their heat dissipation problems.
作为优选,所述毛泡包括本体和连接体,所述连接体可与所述小端的内壁面配合连接,所述本体位于所述大端外。Preferably, the hair bubble includes a main body and a connecting body, the connecting body can be connected with the inner wall of the small end, and the main body is located outside the large end.
传统的毛泡均为一体式结构,一方面需要良好的透光率,以使得LED的光照利用率最大化,另一方面需要较高的强度,以保证毛泡与灯头的安装连接稳固,但现有的材料很难兼具高透光率与高强度。本实用新型将毛泡设计为分体式,包括本体和连接体,连接体不用考虑透光率,只要保证其具有高强度,以保证连接体与小端内壁面的连接稳固;本体选用高透光率的材料,且本体位于所述大端外,从而可以充分利用LED的光照。The traditional wool bulbs are all one-piece structures. On the one hand, good light transmittance is required to maximize the light utilization rate of the LED. It is difficult for existing materials to combine high light transmittance and high strength. The utility model designs the hair bubble as a split type, including a main body and a connecting body. The connecting body does not need to consider the light transmittance, as long as it has high strength, so as to ensure the stable connection between the connecting body and the inner wall surface of the small end; the main body adopts high light transmittance. The high-efficiency material, and the body is located outside the big end, so that the light of the LED can be fully utilized.
作为优选,所述LED模组为LED灯带,所述LED灯带为螺旋状。Preferably, the LED module is an LED light strip, and the LED light strip is spiral.
相较于直线型的LED灯带,螺旋状的LED灯带可在相同的空间内排布更多的发光二极管,从而提升照明亮度,此外,螺旋状灯带上每个发光二极管均与周围空间充分接触,从而使得每个发光二极管的均具有较高的光照利用率。Compared with the straight LED strip, the spiral LED strip can arrange more light-emitting diodes in the same space, thus improving the lighting brightness. sufficient contact, so that each light-emitting diode has a high light utilization rate.
作为优选,所述LED模组为LED灯带,所述LED灯带的形状是与所述毛泡轮廓相一致的弧形。Preferably, the LED module is an LED light strip, and the shape of the LED light strip is an arc shape consistent with the outline of the hair bulb.
当光线与相界面呈锐角射出时,光线会。将LED灯带设计为与所述毛泡轮廓相一致的弧形,每个发光二极管发出的光线大部分垂直于毛泡表面射出,光线不发生折射,从而可以提高光线的透光率,进而提高光线的照明利用率。When the ray exits at an acute angle to the phase interface, the ray will. The LED light strip is designed in an arc shape consistent with the outline of the hair bulb, most of the light emitted by each LED is perpendicular to the surface of the hair bulb, and the light is not refracted, so that the transmittance of the light can be improved, and the Lighting utilization of light.
作为优选,所述LED模组为LED灯板。Preferably, the LED module is an LED light board.
相较于传统的LED灯带,LED灯板具有广角特性,且相邻发光二极管光照范围的重叠性较低。LED灯板的广角性可以改善灯泡照度不均的问题;相邻发光二极管光照范围的低重叠性可以提高每个发光二极管的光照利用率。与LED灯带相比,LED灯板实现同等亮度的照明所用的发光二极管较少,进而可以降低灯泡的电量消耗。Compared with traditional LED light strips, LED light panels have wide-angle characteristics, and the overlap of the illumination range of adjacent LEDs is low. The wide angle of the LED light board can improve the problem of uneven illumination of the bulb; the low overlap of the illumination range of adjacent LEDs can improve the light utilization rate of each LED. Compared with LED light strips, LED light panels use fewer light-emitting diodes to achieve the same brightness, thereby reducing the power consumption of the bulbs.
综上所述,本实用新型具有如下有益效果:(1)灯罩可以对设在其内部的毛泡进行防护,一方面可以防止因毛泡表面划伤而导致毛泡透光率下降,另一方面可以对毛泡进行防水保护;(2)毛泡与灯罩形成双层结构,具有良好的隔热效果,可避免因发光二极管产生的热量直接向周围环境中传导所造成的环境温度上下浮动。To sum up, the utility model has the following beneficial effects: (1) the lampshade can protect the hair bubbles set in the lampshade, on the one hand, it can prevent the decrease of the light transmittance of the hair bubbles due to scratches on the surface of the hair bubbles, and on the other hand In terms of waterproof protection, the hair bulb can be protected from water; (2) the hair bulb and the lampshade form a double-layer structure, which has a good heat insulation effect and can avoid the fluctuation of the ambient temperature caused by the direct conduction of the heat generated by the light-emitting diode to the surrounding environment.
附图说明Description of drawings
图1是本实用新型的爆炸图。Figure 1 is an exploded view of the present utility model.
图2是本实用新型整体的结构示意图。FIG. 2 is a schematic diagram of the overall structure of the present invention.
图3是本实用新型中实施例一的结构示意图。3 is a schematic structural diagram of
图4是本实用新型中实施例二的结构示意图。4 is a schematic structural diagram of
图5是本实用新型中实施例三的结构示意图。FIG. 5 is a schematic structural diagram of the third embodiment of the present invention.
图6是本实用新型中实施例四的结构示意图。FIG. 6 is a schematic structural diagram of the fourth embodiment of the present invention.
图7是本实用新型中实施例五的结构示意图。FIG. 7 is a schematic structural diagram of
图中:1、灯头, 2、结构件,21、大端,22、小端,3、毛泡,31、本体,32、连接体,4、LED模组,5、灯罩,6、驱动电源,7、安装柱,71、基座,72、连接柱。In the picture: 1. Lamp holder, 2. Structural parts, 21, Big end, 22, Small end, 3. Hair bulb, 31, Main body, 32, Connector, 4, LED module, 5, Lampshade, 6, Drive power , 7, the installation column, 71, the base, 72, the connecting column.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but should not be construed as a limitation of the present invention.
在本实用新型的描述中,需要理解的是,术语”纵向”、“横向”、“上“、“下”、“前”、“后“、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "vertical", "horizontal", "upper", "lower", "front", "rear", "left", "right" and "vertical" , "horizontal", "top", "bottom", "inside", "outside" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, only for the convenience of describing the present utility model and simplifying the description, Rather than indicating or implying that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, it should not be construed as a limitation of the present invention.
如图1和图2所示,一种新型LED灯泡,包括灯头1,所述灯头的一端连接有结构件2,所述结构件的另一端连接有设在毛泡3内的LED模组4,所述LED模组与所述灯头电连接,所述毛泡分离设置在灯罩5内,所述毛泡与所述灯罩之间存在间隙,所述毛泡和所述灯罩均与所述结构件连接;所述结构件为喇叭状的环形体,所述结构件包括大端21和小端22,所述灯头的一端设有凹槽,所述凹槽内装有LED驱动电源6,所述LED驱动电源的输出线穿过所述小端与所述LED模组电连接;所述毛泡、灯罩与所述结构件的连接位置均涂有真空密封胶,所述灯罩与所述毛泡形成的空腔保持真空状态;所述结构件选用透明材质,所述结构件的内壁面上涂有含有荧光粉的封装树脂层;所述结构件选用导热材质,所述结构件的内表面上涂布有黑体辐射层;所述毛泡包括本体31和连接体32,所述连接体可与所述小端的内壁面配合连接,所述本体位于所述大端外;所述LED模组为LED灯带,所述LED灯带为螺旋状;所述LED模组为LED灯带,所述LED灯带的形状是与所述毛泡轮廓相一致的弧形;所述LED模组为LED灯板。As shown in FIG. 1 and FIG. 2 , a new type of LED light bulb includes a
如图1和图2所示,灯头的一端设有凹槽,凹槽内设有LED驱动电源;结构件呈喇叭状,结构件包括大端和小端,结构件的小端与灯头的凹槽端相连;结构件的小端端面上设有通孔,LED驱动电源的输出线穿过所述通孔与LED模组相连接。LED模组包括安装柱和LED灯带,LED灯带呈螺旋状,且通过金属丝固定连接在安装柱上。安装柱包括基座和连接柱,基座设在结构件内部,并与驱动电源的输出线相连接,连接柱凸出结构件的大端,LED模组螺旋连接所述连接柱凸出结构件大端的部分。毛泡包括本体和连接体,连接体设在所述结构件内部,并与结构件小端的内壁面配合连接,具体的,连接方式可通过螺纹紧固实现。当连接体与结构件小端紧固连接完成后,在它们的连接位置均匀涂布真空密封胶,待真空密封胶自然风干后,对连接体与结构件的连接位置进行检测,确保连接处不存在间隙。毛泡的本体设在结构件的大端外部,LED模组位于毛泡的中心位置且LED灯带也设在结构件的大端外部,LED灯带与毛泡本体配合,可充分利用每个发光二极管的光照。将灯罩与结构件的大端相连接,具体的,可采用公母螺纹的配合紧固;先将灯罩与毛泡形成的空腔抽真空,再将灯罩紧固连接在结构件上,最后在灯罩与结构件大端的连接位置涂布真空密封胶。优选的,结构件可选用透明材质,且结构件的内壁面上涂有含有荧光粉的封装树脂;结构件选用透明材质,如玻璃或PC板,在所述结构件的内壁面上涂布含有荧光粉的封装树脂,从LED模组发出的光线激发荧光粉,进而产生荧光。一方面所述荧光与LED模组发出的光线叠加形成混合波长的光线,另一方面所述荧光可以对所述结构件的上方空间进行照明,且不用额外增加发光二极管。优选的,所述结构件选用导热材质,所述结构件的内表面上涂布有黑体辐射层;由于发光二极管灯泡的发光单元所产生的热主要是为传导热,因此,所述结构件选用导热材质,在所述结构件的内表面上涂布黑体辐射层。由于该黑体辐射层兼具高热导率及高热发射率的特性,在结构件的内表面涂布的黑体辐射层能够通过尖端放热的方式加速移除发光二极管灯泡所产生的废热,从而有利于提高发光二极管灯泡照度,改善其散热问题。毛泡外部设有灯罩,灯罩的端部连接结构件的大端。为保证毛泡的透光率,传统的毛泡常选用亚克力,亚克力具有良好的光学性能,对可见光的全波段光几乎不发生任何吸收,透光率可媲美光学玻璃,但是亚克力的表面硬度低易划伤,且吸水时易发生膨胀。本实用新型所述的一种新型LED灯泡的LED模组设在毛泡内,毛泡可选用亚克力材质,所述毛泡设在所述灯罩内,所述灯罩可选用聚碳酸酯(PC)制得。灯罩可以对设在其内部的毛泡进行防护,一方面防止因毛泡表面划伤导致的透光率下降,另一方面可以对毛泡进行防水保护,防止毛泡因吸水发生膨胀。传统的LED灯泡为保证工作稳定性,常在毛泡上加装散热装置,将发光二极管产生的热量直接通过毛泡传导至周围环境中。在对温度变化极敏感的低温环境中,传统LED灯泡直接通过毛泡向周围环境中传导热量的散热方式会造成环境温度的上下浮动,在对温度要求严苛的实验场景,上述温度浮动会严重影响实验结果的精确性。本实用新型所述的新型LED灯泡,毛泡与灯罩形成双层结构,具有良好的隔热效果,可大幅降低发光二极管产生的热量向周围环境的传导量,进而可以直接应用于对温度变化极敏感的环境中。As shown in Figures 1 and 2, one end of the lamp holder is provided with a groove, and an LED driving power supply is arranged in the groove; the structural member is in the shape of a horn, and the structural member includes a large end and a small end. The slot ends are connected; the small end face of the structural member is provided with a through hole, and the output wire of the LED driving power supply is connected to the LED module through the through hole. The LED module includes a mounting post and an LED light strip, and the LED light strip is in a spiral shape and is fixedly connected to the mounting post by a wire. The mounting column includes a base and a connecting column. The base is arranged inside the structural member and is connected with the output line of the driving power supply. Big endian part. The hair bubble includes a main body and a connecting body. The connecting body is arranged inside the structural member and is connected with the inner wall surface of the small end of the structural member. Specifically, the connection method can be realized by screwing. When the connection between the connector and the small end of the structural part is completed, apply vacuum sealant evenly on their connection positions. After the vacuum sealant is naturally air-dried, check the connection position of the connector and the structural part to ensure that the connection is not There are gaps. The body of the hair bulb is located outside the big end of the structural member, the LED module is located at the center of the hair bulb, and the LED light strip is also set outside the big end of the structural member. Lighting from LEDs. Connect the lampshade to the big end of the structural member. Specifically, the male and female threads can be used for fastening; first vacuum the cavity formed by the lampshade and the hair bulb, and then fasten the lampshade to the structural member. Apply vacuum sealant to the connection position between the lampshade and the big end of the structure. Preferably, the structural member can be made of transparent material, and the inner wall surface of the structural member is coated with encapsulation resin containing phosphor; The encapsulation resin of the phosphor powder excites the phosphor powder with the light emitted from the LED module, thereby generating fluorescence. On the one hand, the fluorescent light and the light emitted by the LED module are superimposed to form light with mixed wavelengths, and on the other hand, the fluorescent light can illuminate the space above the structural member without additional light-emitting diodes. Preferably, the structural member is made of thermally conductive material, and the inner surface of the structural member is coated with a black body radiation layer; since the heat generated by the light-emitting unit of the light-emitting diode bulb is mainly conductive heat, the structural member is selected from The thermally conductive material is coated with a black body radiation layer on the inner surface of the structural member. Because the black body radiation layer has both high thermal conductivity and high thermal emissivity, the black body radiation layer coated on the inner surface of the structural member can accelerate the removal of the waste heat generated by the light-emitting diode bulb by means of tip heat dissipation, which is beneficial to Improve the illuminance of light-emitting diode bulbs and improve their heat dissipation problems. A lampshade is arranged outside the hair bulb, and the end of the lampshade is connected to the big end of the structural member. In order to ensure the light transmittance of hair cells, acrylic is often used for traditional hair cells. Acrylic has good optical properties and hardly absorbs the full-band light of visible light. The light transmittance is comparable to that of optical glass, but the surface hardness of acrylic is low. It is easy to scratch and swells when it absorbs water. The LED module of a new type of LED bulb according to the utility model is arranged in a hair bulb, and the hair bulb can be made of acrylic material, the hair bulb is arranged in the lampshade, and the lampshade can be selected from polycarbonate (PC). be made of. The lampshade can protect the hair bubbles inside it, on the one hand, it can prevent the decrease of light transmittance caused by scratches on the surface of the hair bubbles, and on the other hand, it can protect the hair bubbles from water and prevent the hair bubbles from expanding due to water absorption. In order to ensure the working stability of traditional LED bulbs, a heat dissipation device is often installed on the hair bulb, and the heat generated by the light-emitting diode is directly conducted to the surrounding environment through the hair bulb. In a low-temperature environment that is extremely sensitive to temperature changes, the heat dissipation method of traditional LED bulbs that conduct heat directly to the surrounding environment through the hair bulb will cause the ambient temperature to fluctuate. affect the accuracy of the experimental results. The novel LED bulb of the utility model has a double-layer structure formed by the hair bulb and the lampshade, which has a good heat insulation effect, can greatly reduce the conduction of the heat generated by the light-emitting diode to the surrounding environment, and can be directly applied to the temperature change pole. in sensitive environments.
实施例一:Example 1:
如图3所示,LED模组选用LED灯带,所述LED灯带呈螺旋状;灯罩为切割后的球体,其切割面为平面且切割面的形状与结构体的大端相同;毛泡的本体是将上述灯罩按比例缩放后得到的同形状切割球体;毛泡的连接体呈喇叭状,且连接体的小端可与结构件小端的内壁面配合连接,具体的,可采用螺纹紧固。螺旋状的LED灯带设在结构件大端外部,且通过金属丝固定连接在安装柱的连接柱上。与占据相同竖直空间的直线型LED灯带相比,螺旋状LED灯带拉伸后的长度较长,在灯带上可以布设更多的发光二极管,因此其光照强度较高;此外,螺旋状LED灯带上相邻的发光二极管之间均有错位,光线分布较均匀,不会在照明区出现明显光斑。As shown in Figure 3, the LED module selects an LED light strip, which is in a spiral shape; the lampshade is a cut sphere, and its cutting surface is flat and the shape of the cutting surface is the same as the big end of the structure; The main body is a cut sphere of the same shape obtained by scaling the above-mentioned lampshade in proportion; the connecting body of the hair bulb is in the shape of a horn, and the small end of the connecting body can be connected with the inner wall surface of the small end of the structural member. solid. The helical LED light strip is arranged outside the large end of the structural member, and is fixedly connected to the connecting column of the installation column through a metal wire. Compared with the linear LED strips occupying the same vertical space, the length of the spiral LED strip is longer after stretching, and more light-emitting diodes can be arranged on the strip, so the light intensity is higher; There are dislocations between the adjacent light-emitting diodes on the LED light strip, the light distribution is relatively uniform, and there will be no obvious light spots in the lighting area.
本实施例所述一种新型LED灯泡的组装操作如下:The assembly operation of a novel LED bulb described in this embodiment is as follows:
(1)将LED灯带加工为螺旋状,通过金属丝将LED灯带固定连接在安装柱的连接柱上,此过程中保证连接柱位于螺旋的中心轴线上,将LED灯带的电流输入端与安装柱的基座电连接,将LED灯带的电流输出端与连接柱的端部电连接;(1) The LED light strip is processed into a spiral shape, and the LED light strip is fixedly connected to the connecting column of the installation column through the metal wire. During this process, ensure that the connecting column is located on the central axis of the spiral, and the current input end of the LED light strip is connected. It is electrically connected with the base of the installation column, and the current output end of the LED light strip is electrically connected with the end of the connection column;
(2)将驱动电源安设在设在灯头一端的凹槽内,将驱动电源的输入线与灯头内的电极相连接,将驱动电源的输出线穿过设在结构件小端上的通孔,并与安装柱的基座相连接;(2) Install the driving power supply in the groove provided at one end of the lamp head, connect the input wire of the driving power supply with the electrodes in the lamp head, and pass the output wire of the driving power supply through the through hole set on the small end of the structural member. , and connected with the base of the mounting column;
(3)将毛泡的连接体与结构件小端的内壁面紧固连接,此过程中需保证LED灯带不与毛泡的内壁面接触;(3) Fasten the connecting body of the hair bulb with the inner wall of the small end of the structural member. In this process, it is necessary to ensure that the LED light strip does not contact the inner wall of the hair bulb;
(4)将灯罩与结构件大端的内壁面紧固连接,此过程中需保证毛泡与灯罩之间留有间隙。(4) Fasten connection between the lampshade and the inner wall of the big end of the structural member. In this process, it is necessary to ensure that there is a gap between the hair bulb and the lampshade.
具体的,本实施例中步骤(3)与步骤(4)所述的紧固连接方式采用螺纹连接。Specifically, in this embodiment, the fastening connection method described in step (3) and step (4) adopts screw connection.
实施例二:Embodiment 2:
如图4所示,本实施例的其余结构与实施例一基本相同,区别点在于,LED灯带是与毛泡壁面弧度相一致的弧形。As shown in FIG. 4 , the rest of the structure of this embodiment is basically the same as that of the first embodiment. The difference is that the LED light strip is in an arc shape consistent with the curvature of the wall surface of the hair bulb.
本实施例所述一种新型LED灯泡的组装操作如下:The assembly operation of a novel LED bulb described in this embodiment is as follows:
(1)将LED灯带加工为弧形,保证LED灯带各位置的弧度与毛泡壁面上对应位置的弧度相一致,通过金属丝将LED灯带固定连接在安装柱的连接柱上,将LED灯带的电流输入端与安装柱的基座电连接,将LED灯带的电流输出端与连接柱的端部电连接;(1) The LED light strip is processed into an arc shape to ensure that the radian of each position of the LED light strip is consistent with the radian of the corresponding position on the wall of the hair bulb, and the LED light strip is fixedly connected to the connecting column of the installation column through a metal wire. The current input end of the LED light strip is electrically connected to the base of the mounting post, and the current output end of the LED light strip is electrically connected to the end of the connection post;
(2)将驱动电源安设在设在灯头一端的凹槽内,将驱动电源的输入线与灯头内的电极相连接,将驱动电源的输出线穿过设在结构件小端上的通孔,并与安装柱的基座相连接;(2) Install the driving power supply in the groove provided at one end of the lamp head, connect the input wire of the driving power supply with the electrodes in the lamp head, and pass the output wire of the driving power supply through the through hole set on the small end of the structural member. , and connected with the base of the mounting column;
(3)将毛泡的连接体与结构件小端的内壁面紧固连接,此过程中需保证LED灯带不与毛泡的内壁面接触;(3) Fasten the connecting body of the hair bulb with the inner wall of the small end of the structural member. In this process, it is necessary to ensure that the LED light strip does not contact the inner wall of the hair bulb;
(4)将灯罩与结构件大端的内壁面紧固连接,此过程中需保证毛泡与灯罩之间留有间隙。(4) Fasten connection between the lampshade and the inner wall of the big end of the structural member. In this process, it is necessary to ensure that there is a gap between the hair bulb and the lampshade.
具体的,本实施例中步骤(3)与步骤(4)所述的紧固连接方式采用螺纹连接。Specifically, in this embodiment, the fastening connection method described in step (3) and step (4) adopts screw connection.
实施例三:Embodiment three:
如图5所示,其余结构与实施例一或实施例二相同,区别点在于,毛泡的本体形状与灯罩的形状不相同,本实施例中毛泡的本体截面呈U型。此外,LED灯带包括左右两支,均为长条状,两支LED灯带的一端均连接基座,另一端靠近但不发生抵接。As shown in FIG. 5 , the rest of the structure is the same as that of
本实施例所述一种新型LED灯泡的组装操作与实施例一或实施例二相同。The assembling operation of the novel LED light bulb described in this embodiment is the same as that of the first or second embodiment.
实施例四:Embodiment 4:
如图6所示,本实施例的其余结构与实施例一基本相同,区别点在于,灯罩的的纵截面为U型,毛泡的本体是将上述灯罩按比例缩放后得到的同形状的柱状体。As shown in FIG. 6 , the rest of the structure of this embodiment is basically the same as that of the first embodiment. The difference is that the longitudinal section of the lampshade is U-shaped, and the body of the hair bulb is a columnar shape of the same shape obtained by scaling the above lampshade in proportion. body.
实施例五:Embodiment 5:
如图7所示,本实施例的其余结构与实施例一或实施例二或实施例三基本相同,区别点在于,LED模组选用LED灯板,相较于传统的LED灯带,LED灯板具有广角特性,且相邻发光二极管光照范围的重叠性较低。LED灯板的广角性可以改善灯泡照度不均的问题;相邻发光二极管光照范围的低重叠性可以提高每个发光二极管的光照利用率。与LED灯带相比,LED灯板实现同等亮度的照明所用的发光二极管较少,进而可以降低灯泡的电量消耗。本实施例中的LED灯板可以是一层或多层。当所述LED灯板只有一层时,将其电连接在安装柱端部;当所述LED灯板为多层时,将LED灯板通过连接柱电连接起来,此过程中只要保证安装柱的端部恒连接有一个LED灯板即可,多层LED灯板之间的间隙可根据使用环境进行适应性调节。As shown in FIG. 7 , the rest of the structure of this embodiment is basically the same as that of
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Address after: No.12 tingchao Road, Jianshan New District, Haining City, Jiaxing City, Zhejiang Province Patentee after: Zhejiang kaiyao Lighting Co.,Ltd. Country or region after: China Address before: No.12 tingchao Road, Jianshan New District, Haining City, Jiaxing City, Zhejiang Province Patentee before: ZHEJIANG KLITE LIGHTING HOLDINGS Co.,Ltd. Country or region before: China |
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