CN210004014U - honeycomb rubber lining type pressure pulsation attenuator - Google Patents
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- 230000010349 pulsation Effects 0.000 title claims abstract description 47
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Abstract
Description
技术领域technical field
本实用新型涉及一种压力脉动衰减器,具体涉及一种蜂窝橡胶衬里式压力脉动衰减器。The utility model relates to a pressure pulsation attenuator, in particular to a honeycomb rubber lining type pressure pulsation attenuator.
背景技术Background technique
液压泵是液压系统的核心元件,广泛应用于海洋船舶、航空航天和机械制造等领域。液压泵(特别是柱塞泵和齿轮泵)工作时,由于自身固有特性,其输出的工作介质会存在几十至几百赫兹的流量脉动,这些流量脉动流经管路、阀口、执行元件等负载时,会激发同频率和谐频率的压力脉动。此外,流体在阀口等高速流动区域时极易发生气穴现象,进而激发上千赫兹的高频脉动压力。The hydraulic pump is the core component of the hydraulic system and is widely used in the fields of marine ships, aerospace and machinery manufacturing. When hydraulic pumps (especially plunger pumps and gear pumps) work, due to their inherent characteristics, the output working medium will have flow pulsations of tens to hundreds of hertz, and these flow pulsations flow through pipelines, valve ports, actuators, etc. When loaded, pressure pulsations of the same frequency and harmonic frequency will be excited. In addition, when the fluid flows in high-speed flow areas such as valve ports, cavitation is very likely to occur, which in turn stimulates high-frequency pulsating pressures of over 1,000 Hz.
由此可见,压力脉动在液压系统工作过程中会出现极宽频率变化,呈现频率谱广的特点。这些压力脉动一方面会直接引起管路的应力脉动和机械脉动,影响管路系统的工作质量和使用寿命;另一方面会产生流体噪声,并沿管路直接传递至整个液压系统外,形成噪声污染。因此,需研制出频率谱广的压力脉动衰减器,以有效衰减液压系统中的压力脉动,进而很好地抑制管路振动和流体噪声,为液压系统的减振降噪提供技术支持。It can be seen that the pressure pulsation will have a very wide frequency change during the working process of the hydraulic system, showing the characteristics of a wide frequency spectrum. On the one hand, these pressure pulsations will directly cause the stress pulsation and mechanical pulsation of the pipeline, which will affect the working quality and service life of the pipeline system; on the other hand, fluid noise will be generated, which will be directly transmitted to the entire hydraulic system along the pipeline, forming noise. Pollution. Therefore, it is necessary to develop a pressure pulsation attenuator with a wide frequency spectrum to effectively attenuate the pressure pulsation in the hydraulic system, thereby effectively suppressing the pipeline vibration and fluid noise, and providing technical support for the vibration reduction and noise reduction of the hydraulic system.
实用新型内容Utility model content
针对液压系统中压力脉动频率谱广的特点,本实用新型提供了一种蜂窝橡胶衬里式压力脉动衰减器,以实现对压力脉动衰减器的宽频率衰减,进而抑制管路系统的振动和噪声。Aiming at the characteristics of the wide frequency spectrum of pressure pulsation in the hydraulic system, the utility model provides a honeycomb rubber lined pressure pulsation attenuator to realize wide frequency attenuation of the pressure pulsation attenuator, thereby suppressing the vibration and noise of the pipeline system.
一种蜂窝橡胶衬里式压力脉动衰减器,包括左端盖、O型圈、调节弹簧、轴向蜂窝管、径向蜂窝管、壳体、弹簧垫片、内六角螺钉和右端盖等;左端盖和右端盖中心分别开有进口和出口,并采用内六角螺钉连接于壳体上,且左端盖和右端盖上安装有O型圈,用以进行径向密封;壳体内部衬有轴向蜂窝管和径向蜂窝管,轴向蜂窝管中心为通孔,靠近进口,与左端盖间采用调节弹簧进行轴向定位和调整轴向蜂窝管变形,径向蜂窝管中心为通孔,靠近出口,采用凸台和左端盖进行轴向定位。A honeycomb rubber lined pressure pulsation attenuator, comprising a left end cap, an O-ring, an adjusting spring, an axial honeycomb tube, a radial honeycomb tube, a casing, a spring washer, a hexagon socket head cap screw and a right end cap, etc.; the left end cap and the The center of the right end cover has an inlet and an outlet respectively, and is connected to the shell with hexagon socket screws, and an O-ring is installed on the left end cover and the right end cover for radial sealing; the shell is lined with an axial honeycomb tube. And the radial honeycomb tube, the center of the axial honeycomb tube is a through hole, close to the inlet, and the adjustment spring is used between the left end cover to axially locate and adjust the deformation of the axial honeycomb tube, the center of the radial honeycomb tube is a through hole, close to the outlet, using The boss and the left end cap are positioned axially.
进一步的,所述轴向蜂窝管开有轴向蜂窝孔,孔的方向与液流方向相同,用以对橡胶的固有频率进行调整,衰减低频压力脉动,蜂窝孔为盲孔,靠近进口处无蜂窝孔。Further, the axial honeycomb tube is provided with axial honeycomb holes, and the direction of the holes is the same as the direction of the liquid flow to adjust the natural frequency of the rubber and attenuate the low-frequency pressure pulsation. The honeycomb holes are blind holes, and there are no holes near the inlet. Honeycomb holes.
进一步的,所述径向蜂窝管开有径向蜂窝孔,孔的方向与液流方向垂直,用以衰减高频压力脉动。Further, the radial honeycomb tube is provided with radial honeycomb holes, and the direction of the holes is perpendicular to the liquid flow direction, so as to attenuate high-frequency pressure pulsation.
进一步的,所述壳体为中空结构,中间有凸台,凸台上有中心孔,中心孔直径与左端盖和右端盖直径相同,均小于轴向蜂窝管和径向蜂窝管直径。Further, the shell is a hollow structure with a boss in the middle and a central hole on the boss. The diameter of the central hole is the same as the diameter of the left end cap and the right end cap, and is smaller than the diameter of the axial honeycomb tube and the radial honeycomb tube.
进一步的,所述调节弹簧的刚度小于轴向蜂窝管的橡胶刚度。Further, the stiffness of the adjusting spring is smaller than the rubber stiffness of the axial honeycomb tube.
更进一步的,左端盖进口、轴向蜂窝管的中心通孔和凸台中心孔构成第一个亥姆霍兹衰减器,凸台中心孔、径向蜂窝管的中心通孔和右端盖出口构成第二个亥姆霍兹衰减器。Further, the inlet of the left end cap, the central through hole of the axial honeycomb tube and the central hole of the boss constitute the first Helmholtz attenuator, and the central hole of the boss, the central through hole of the radial honeycomb tube and the outlet of the right end cap constitute the first Helmholtz attenuator. Second Helmholtz attenuator.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
(1)脉动液体由左端盖进口进入,依次经过轴向蜂窝管和纵向蜂窝管,然后从右端盖出口流出。轴向蜂窝管本身的压缩和扩张可衰减低频压力脉动,并抑制谐频高频脉动产生;两个亥姆霍兹衰减器可以用来衰减中频压力脉动;径向蜂窝孔的阻尼作用可以用来衰减高频压力脉动。结合三种不同的衰减方法,可以实现宽频段压力脉动的衰减。(1) The pulsating liquid enters from the inlet of the left end cap, passes through the axial honeycomb tube and the longitudinal honeycomb tube in turn, and then flows out from the outlet of the right end cap. The compression and expansion of the axial honeycomb tube itself can attenuate low-frequency pressure pulsations and suppress the generation of harmonic-frequency high-frequency pulsations; two Helmholtz attenuators can be used to attenuate medium-frequency pressure pulsations; the damping effect of radial honeycomb holes can be used to Attenuates high frequency pressure pulsations. Combining three different attenuation methods enables the attenuation of wide-band pressure pulsations.
(2)液体并未进入轴向蜂窝孔,但其尺寸可进行改变,进而改变轴向蜂窝管的固有频率,实现对低频压力脉动衰减频率进行调节的目的;纵向蜂窝孔的尺寸亦可改变,用以调节高频压力脉动衰减频率。如工况(压力脉动频率和压力等)发生变化,只需更换轴向蜂窝管和径向蜂窝管即可实现最佳衰减效果。(2) The liquid does not enter the axial honeycomb hole, but its size can be changed, thereby changing the natural frequency of the axial honeycomb tube, and realizing the purpose of adjusting the attenuation frequency of low-frequency pressure pulsation; the size of the longitudinal honeycomb hole can also be changed, Used to adjust the attenuation frequency of high frequency pressure pulsation. If the working conditions (pressure pulsation frequency and pressure, etc.) change, only the axial honeycomb tube and the radial honeycomb tube need to be replaced to achieve the best attenuation effect.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是轴向蜂窝管结构示意图;Fig. 2 is the schematic diagram of the axial honeycomb tube structure;
图3是径向蜂窝管结构示意图;Fig. 3 is the schematic diagram of radial honeycomb tube structure;
图4是液体流经衰减器通道位置示意图。Figure 4 is a schematic diagram of the position of the liquid flowing through the attenuator channel.
上述图中标识为:1、左端盖;2、O型圈;3、调节弹簧;4、轴向蜂窝管;5、径向蜂窝管;6、壳体;7、弹簧垫片;8、内六角螺钉;9、右端盖;10、轴向蜂窝孔;11、径向蜂窝孔;12、进口;13、轴向蜂窝管中心通孔;14、凸台中心孔;15、径向蜂窝管中心通孔;16、出口。The signs in the above figure are: 1. Left end cover; 2. O-ring; 3. Adjusting spring; 4. Axial honeycomb tube; 5. Radial honeycomb tube; 6. Housing; 7. Spring gasket; 8. Inner Hexagon screw; 9. Right end cap; 10. Axial honeycomb hole; 11. Radial honeycomb hole; 12. Inlet; 13. Axial honeycomb tube center through hole; 14. Boss center hole; 15. Radial honeycomb tube center Through hole; 16. Outlet.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,下面结合附图及实施例,对本实用新型进行进一步详细说明。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.
图1为本实用新型的一种实施例,包括左端盖1、O型圈2、调节弹簧3、轴向蜂窝管4、径向蜂窝管5、壳体6、弹簧垫片7、内六角螺钉8和右端盖9;左端盖1和右端盖9中心分别开有进口12和出口16,并采用内六角螺钉8连接于壳体6上,且左端盖1和右端盖9上安装有O型圈2,用以进行径向密封;壳体6内部衬有轴向蜂窝管4和径向蜂窝管5,轴向蜂窝管4靠近进口12,与左端盖1间采用调节弹簧3进行轴向定位和调整轴向蜂窝管4的变形,径向蜂窝管5靠近出口16,依靠凸台和左端盖1进行轴向定位。壳体6为中空结构,中间有凸台,凸台上有中心孔14,中心孔14的直径与左端盖1和右端盖9的直径相同,均小于轴向蜂窝管4和径向蜂窝管5的直径。Figure 1 is an embodiment of the utility model, including a left end cap 1, an O-
所述轴向蜂窝管4开有轴向蜂窝孔10,该孔的方向与液流的方向相同,用以对蜂窝橡胶的固有频率进行调整,从而衰减低频压力脉动,轴向蜂窝孔10为盲孔,靠近进口处无蜂窝孔;轴向蜂窝管4中心为通孔13,图2为该轴向蜂窝管4的结构示意图。The
图3为一个实施例的径向蜂窝管5的结构示意图。径向蜂窝管5开有径向蜂窝孔11,该孔的方向与液流方向垂直,用以衰减高频压力脉动,径向蜂窝管5中心为通孔15。FIG. 3 is a schematic structural diagram of the
左端盖1处进口12、轴向蜂窝管中心通孔13和凸台中心孔14构成第一个亥姆霍兹衰减器,凸台中心孔14、径向蜂窝管中心通孔15和右端盖9处出口16构成第二个亥姆霍兹衰减器。液体由进口12进入,然后依次经过轴向蜂窝管中心通孔13、凸台中心孔14、径向蜂窝管中心通孔15流至出口16。压力脉动为低频:当压力较高时,轴向蜂窝管4和径向蜂窝管5均可以产生较大变形,而压力较低时,轴向蜂窝管4和径向蜂窝管5的变形量较小,如此变形量不断改变,压力脉动得以吸收和衰减;压力脉动为中频时,压力脉动可由两个亥姆霍兹衰减器衰减。压力脉动为高频时,径向蜂窝管5上的径向蜂窝孔11的阻尼作用可以使压力脉动得以衰减。综上所述,无论压力脉动频率为多少或无论低频压力脉动是否产生谐频高频压力脉动,压力脉动均可由相应的衰减部件(轴向蜂窝管4、径向蜂窝管5和亥姆霍兹衰减器)进行衰减。The
轴向蜂窝管4和径向蜂窝管5的数量以及形状尺寸根据壳体6长度、直径和压力脉动衰减性能要求确定和调整。作为轴向蜂窝孔10和径向蜂窝孔11的形状、尺寸和分布根据轴向蜂窝管4和径向蜂窝管5的直径和压力脉动衰减性能要求确定和调整,从效果上最优考虑,轴向蜂窝孔10和轴向蜂窝孔11为正六边形,且周向对称分布。The number and shape and size of the
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in the present utility model. within the scope of the new protection.
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