CN209999851U - infrared drying modules and full-automatic high-speed digital printing production line - Google Patents
infrared drying modules and full-automatic high-speed digital printing production line Download PDFInfo
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- CN209999851U CN209999851U CN201920574761.6U CN201920574761U CN209999851U CN 209999851 U CN209999851 U CN 209999851U CN 201920574761 U CN201920574761 U CN 201920574761U CN 209999851 U CN209999851 U CN 209999851U
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- drying module
- infrared
- infrared drying
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- 238000007603 infrared drying Methods 0.000 title claims abstract description 48
- 238000007639 printing Methods 0.000 title claims description 45
- 238000004519 manufacturing process Methods 0.000 title claims description 10
- 230000008878 coupling Effects 0.000 claims abstract description 6
- 238000010168 coupling process Methods 0.000 claims abstract description 6
- 238000005859 coupling reaction Methods 0.000 claims abstract description 6
- 239000011248 coating agent Substances 0.000 claims description 21
- 238000000576 coating method Methods 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 9
- 239000011253 protective coating Substances 0.000 claims description 6
- 238000009826 distribution Methods 0.000 claims description 5
- 239000000758 substrate Substances 0.000 claims description 5
- 239000000463 material Substances 0.000 description 8
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007641 inkjet printing Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model relates to an infrared drying module, including lower box, go up the box, air inlet system, exhaust system, coupling assembling and infrared lamp tube, go up and connect through coupling assembling between box and the lower box, the air inlet system includes the filter screen, axial fan and wind channel, and the filter screen setting is on last box, and axial fan sets up in the filter screen below, and the wind channel setting is equipped with infrared lamp tube in last box and with axial fan intercommunication, the wind channel below, exhaust system includes inlet scoop and air exit, inlet scoop and wind channel intercommunication, air exit and inlet scoop intercommunication, and the air exit sets up on last box.
Description
Technical Field
The utility model relates to the field of printing technology, in particular to kinds of infrared drying modules and full-automatic high-speed digital printing production line.
Background
The digital ink-jet printing has the advantages of high speed, no plate making, no pollution, no influence on human bodies and the like compared with the traditional printing mode, and gradually and comprehensively replaces the traditional printing.
Practical contents
The utility model provides a solve prior art's problem, it is higher to provide kinds of drying efficiency, adopts the modularized design, compact structure's infrared drying module and online coating & printing full-automatic high-speed digital printing production line of integration.
kinds of infrared drying module, including lower box, go up the box, air inlet system, exhaust system, coupling assembling and infrared fluorescent tube, go up and connect through coupling assembling between box and the lower box, air inlet system includes the filter screen, axial fan and wind channel, and the filter screen sets up on last box, and axial fan sets up in the filter screen below, and the wind channel sets up in last box and communicates with axial fan, and the wind channel below is equipped with infrared fluorescent tube, exhaust system includes inlet scoop and air exit, and inlet scoop and wind channel intercommunication, air exit and inlet scoop intercommunication, air exit set up on last box.
The following is an attached technical solution of the present application.
As preferred scheme, go up the box and be equipped with aviation socket in the air, the box is equipped with aviation socket down in the air, goes up aviation socket and aviation socket down and uses to cutting graftage.
Preferably, the side of the infrared drying module is provided with a hinge, the side of the infrared drying module is provided with a cylinder, the hinge is connected with the upper box body and the lower box body, and the cylinder is arranged between the upper box body and the lower box body.
Preferably, the edge of the upper box body and the lower box body is provided with pairs of quick clamps.
Preferably, the infrared lamp tube comprises a short wave infrared lamp tube and a medium wave infrared lamp tube.
As preferred scheme, infrared drying module includes adjusting baffle and adjusting screw, and adjusting screw will adjust the baffle location on last box.
Preferably, the air duct is internally provided with an air distribution plate which is in a sawtooth shape.
Preferably, a reflecting cover is arranged in the air duct, and the infrared lamp tube is arranged in the reflecting cover.
Preferably, driven carrier rollers are arranged in the lower box body and are positioned on two sides of the lower box body.
full-automatic high-speed digital printing production line comprises a pre-printing base material coating device, a CMYK four-color digital printing device and a post-printing protective coating device, wherein the CMYK four-color digital printing device is arranged between the pre-printing base material coating device and the post-printing protective coating device, and the pre-printing base material coating device, the CMYK four-color digital printing device and the post-printing protective coating device are all provided with infrared drying modules.
This practical technological effect: the utility model discloses an infrared stoving module and full-automatic high-speed digital printing production line adopt the modularized design, and compact structure can carry out the independent or combination work and control according to the independent of concrete requirement, has effectively promoted drying efficiency, and printing speed can reach that the per minute exceeds 150 and give good luck 230 meters.
Drawings
Fig. 1 is a schematic diagram of kinds of infrared drying modules according to an embodiment of the present invention.
Fig. 2 is a half-sectional view of kinds of infrared drying modules according to an embodiment of the present invention.
Fig. 3 is a cross-sectional view of kinds of infrared drying modules according to an embodiment of the present invention.
Fig. 4 is a schematic view of a fully automatic high-speed digital printing production line according to an embodiment of the present invention.
Detailed Description
The following is a description of the essential features and advantages of the invention, but the invention is not limited to the embodiments shown.
As shown in fig. 1 to 4, infrared drying modules 100 of the present embodiment include a lower box 1, an upper box 2, an air intake system, an air exhaust system, a connecting assembly and an infrared lamp tube 3, the upper box 2 and the lower box 1 are connected by the connecting assembly, the air intake system includes a filter screen 41, an axial fan 42 and an air duct 43, the filter screen 41 is disposed on the upper box 2, the axial fan 42 is disposed below the filter screen 41, the air duct 43 is disposed in the upper box 2 and is communicated with the axial fan 42, the infrared lamp tube 3 is disposed below the air duct 43, the air exhaust system includes an air suction port 51 and an air exhaust port 52, the air suction port 51 is communicated with the air duct 43, the air exhaust port 52 is communicated with the air suction port 51, and the air exhaust port 52 is disposed on the upper box, the air exhaust port 52 is filtered by the filter screen 41, the infrared drying module can be dried by the infrared lamp tube 3, the nine infrared lamp ports are disposed, the air suction port 43 is disposed in the air duct, the air exhaust system is communicated with the upper box 2, the air exhaust system is configured to prevent the infrared drying module from being heated by the infrared lamp tube, and the infrared drying module from being heated by the infrared lamp, thereby, the infrared drying module is configured to provide heat for indicating the infrared drying module, and the infrared lamp is configured to be used for indicating the infrared drying module, and for indicating the infrared lamp module for.
In the embodiment, the upper box body 2 is provided with the upper aviation socket 21, the lower box body 1 is provided with the lower aviation socket 11, the upper aviation socket 21 and the lower aviation socket 11 are used in a mutual insertion mode, through the technical scheme, when the upper box body 2 of the module is opened, the infrared lamp tube is powered off immediately, safety is guaranteed, the upper box body handle 22 is installed on the front face of the upper box body 2 of the module, so that the upper box body 2 of the module is opened manually to overhaul and maintain, the aviation socket is further controlled by mechanical fool-proof, and the power-off safety protection function is applied.
In the embodiment, the side of the infrared drying module is provided with the hinge 5, the side of the infrared drying module is provided with the air cylinder 6, the hinge 5 is connected with the upper box body 2 and the lower box body 1, and the air cylinder 6 is arranged between the upper box body and the lower box body.
In this embodiment, the edge of the upper box body 2 and the edge of the lower box body 1 are provided with pairs of quick clamps 7, so that when the upper box body and the lower box body are closed, the quick clamps are buckled to ensure that the aviation plugs are fully contacted, and the infrared drying module operates stably.
In this embodiment, the infrared lamp 3 includes a short wave infrared lamp 31 and a medium wave infrared lamp 32, and by means of the reasonable matching of the short wave infrared lamp and the medium wave infrared lamp, the short wave heating is performed quickly, and the matching principle of the medium wave wavelength and the response wavelength of water molecules is utilized to achieve the best drying efficiency, and the drying device is energy-saving and environment-friendly.
In this embodiment, infrared drying module includes adjusting baffle 8 and adjusting screw 9, and adjusting screw 9 will adjust baffle 8 location on last box to the printing carrier is advanced, is exported and is adjusted.
In this embodiment, the air duct is provided with the air distribution plate 10, and the air distribution plate 10 is in a zigzag shape, so that stable and uniform air inlet is ensured, and the drying effect is optimal.
In this embodiment, the air duct is provided with a reflective cover 20, and the infrared lamp tube 3 is disposed in the reflective cover, so that the light is more concentrated toward the printed matter to be dried.
In this embodiment, the lower box body 1 is provided with driven carrier rollers 30, the driven carrier rollers 30 are located at two sides of the lower box body, and the driven carrier rollers are used for bearing printing carriers.
full-automatic high-speed digital printing production line, including pre-press base material coating device 40, CMYK four-color digital printing device 50, post-press protection coating device 60, CMYK four-color digital printing device 50 set between pre-press base material coating device 40 and post-press protection coating device 60, the pre-press base material coating device, CMYK four-color digital printing device and post-press protection coating device all have infrared drying module 100. lower box 1 has lower box dead plate 12, the installation of infrared drying module is fixed with coating rack or printing rack by screw nut through module lower box dead plate 12. in this embodiment, pre-press base material coating device 40 has 5 infrared drying modules, CMYK four-color digital printing device 50 has 4 infrared drying modules, post-press protection coating device 60 has 10 infrared drying modules.
The coating before and after printing can be selected according to the printing base material and the printing requirement. Coating and printing mechanisms include control systems for transmission, tensioning, unwinding, traction, and the like, and are mature technologies. The infrared drying module matches the infrared lamp tube, the air exhaust system and the air intake system to work in real time according to the printing and coating quantitative data signals given by the infrared drying module, and the purpose of efficient drying is achieved.
When the full-automatic high-speed digital printing production line of this embodiment used, the printing carrier got into infrared drying module through the passageway between the adjusting stop 8, carries out the drying through the infrared fluorescent tube of top. The control of the temperature of the infrared lamp tube is based on the PID temperature closed-loop control of the PLC to control the working power of the infrared lamp tube. The temperature of the surface of the printing carrier in the box body is fed back in real time through the temperature sensor to carry out PID temperature closed-loop control, and the temperature value is displayed in real time through the touch screen. The PLC also controls the coordination work of the axial flow fan and the external exhaust system at the same time, and ensures the synchronous, coordinated and controllable operation of the coating and printing speeds and the infrared drying module. Through PCL control, when coating or printing is abnormal and needs emergency shutdown, the infrared lamp tube of the infrared drying module can be powered off immediately to stop working only by pressing an emergency stop button, and meanwhile, the exhaust system is switched to the maximum exhaust working state immediately to exhaust air and dissipate heat quickly. The safety of the printing substrate in the infrared drying module is ensured, and the potential safety hazard that the printing substrate is continuously heated to be damaged or even is on fire is prevented.
The infrared drying module of this embodiment adopts the modularized design, and compact structure can carry out the independent or combination work and control according to the independent combination of specific requirement.
It should be noted that the above-mentioned preferred embodiments are merely illustrative of the technical concepts and features of the present invention, and are intended to enable those skilled in the art to understand the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.
Claims (10)
- The utility model provides an infrared drying module of , its characterized in that, including lower box, go up the box, air inlet system, exhaust system, coupling assembling and infrared lamp tube, go up and connect through coupling assembling between box and the lower box, air inlet system includes the filter screen, axial fan and wind channel, and the filter screen setting is on last box, and axial fan sets up in the filter screen below, the wind channel setting in last box and with axial fan intercommunication, the wind channel below is equipped with infrared lamp tube, exhaust system includes inlet scoop and air exit, inlet scoop and wind channel intercommunication, air exit and inlet scoop intercommunication, and the air exit sets up on last box.
- 2. The infrared drying module of claim 1, wherein the upper case is provided with an upper aviation socket, the lower case is provided with a lower aviation socket, and the upper aviation socket and the lower aviation socket are used in a plug-in mode.
- 3. The ir drying module of claim 1, wherein the ir drying module has a hinge at side and a cylinder at side , the hinge connecting the upper and lower cases and the cylinder being disposed between the upper and lower cases.
- 4. The infrared drying module of claim 1 wherein said upper and lower housing have pairs of snap clips along the edges of the rim.
- 5. The infrared drying module of claim 1, wherein the infrared lamps comprise short wave infrared lamps and medium wave infrared lamps.
- 6. The infrared drying module of claim 1 wherein the infrared drying module includes an adjustment baffle and an adjustment screw that positions the adjustment baffle on the upper housing.
- 7. The infrared drying module of claim 1 wherein the air channel has an air distribution plate therein, the air distribution plate being serrated.
- 8. The infrared drying module of claim 1, wherein a reflector is disposed in the air channel, and the infrared lamp is disposed in the reflector.
- 9. The infrared drying module of claim 1, wherein driven idlers are provided in the lower box body, and the driven idlers are positioned on two sides of the lower box body.
- 10, full-automatic high-speed digital printing production line, which comprises a pre-press substrate coating device, a CMYK four-color digital printing device, and a post-press protective coating device, wherein the CMYK four-color digital printing device is arranged between the pre-press substrate coating device and the post-press protective coating device, and the pre-press substrate coating device, the CMYK four-color digital printing device and the post-press protective coating device are all provided with an infrared drying module, characterized in that the infrared drying module is the infrared drying module of any claims 1-9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920574761.6U CN209999851U (en) | 2019-04-25 | 2019-04-25 | infrared drying modules and full-automatic high-speed digital printing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920574761.6U CN209999851U (en) | 2019-04-25 | 2019-04-25 | infrared drying modules and full-automatic high-speed digital printing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209999851U true CN209999851U (en) | 2020-01-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920574761.6U Expired - Fee Related CN209999851U (en) | 2019-04-25 | 2019-04-25 | infrared drying modules and full-automatic high-speed digital printing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209999851U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109968802A (en) * | 2019-04-25 | 2019-07-05 | 王军 | A kind of infra-red drying mould group and fully automatic high-speed digital printing production line |
-
2019
- 2019-04-25 CN CN201920574761.6U patent/CN209999851U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109968802A (en) * | 2019-04-25 | 2019-07-05 | 王军 | A kind of infra-red drying mould group and fully automatic high-speed digital printing production line |
| CN109968802B (en) * | 2019-04-25 | 2024-03-12 | 王军 | Infrared drying module and full-automatic high-speed digital printing production line |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200131 |