CN209995309U

CN209995309U - Drum-type beet washer

Info

Publication number: CN209995309U
Application number: CN201822026776.7U
Authority: CN
Inventors: 赵吉龙; 李宏; 李锡明
Original assignee: Baotou City Daqingshan Machinery Manufacturing Co Ltd
Current assignee: Baotou City Daqingshan Machinery Manufacturing Co Ltd
Priority date: 2018-12-04
Filing date: 2018-12-04
Publication date: 2020-01-31
Anticipated expiration: 2028-12-04

Abstract

A beet drum-type vegetable washing machine is composed of a basic structure, two supporting rollers, a driver, a roller blocking unit and big rolling rings installed to said basic structure, a drum fixed in said big rolling rings and with quarter of the drum length, a conic front part, a sealed tail part, a coarse washing unit, an end plate with a central inlet, a spiral feeding plate, a buffering unit, a washing spiral plate, a washing baffle plate, and a spiral discharging plate.

Description

Drum-type beet washer

, technical field:

belongs to the technical field of agricultural product processing machinery, and relates to a drum-type vegetable washing machine for kinds of beet.

Secondly, background art:

the food industry is a life industry and a 'civil' industry for guaranteeing national nutrition and health, is a support industry related to the fields of national civilization and related agriculture, circulation and the like, and is also an important mark for measuring the economic level of countries and nations and the quality of life of people, sugar is an important agricultural product of China after grains, cotton and oil, the sugar demand of China is 1450 ten thousand tons in year, the highest annual output of China is 1200 ten thousand tons, and 950 thousand tons are produced in 2017, gaps are all imported, in order to achieve balance of sugar supply and demand in China and guarantee the sugar safety, under the condition that the growth of sugarcane sugar production in the south is limited, the beet sugar manufacturing industry needs to bear the important role of solving the problem of future sugar consumption of Chinese people, at present, the northern beet sugar manufacturing industry has various problems in various aspects such as processes, equipment and the like, such as environmental protection, energy conservation and the like, at present, the beet sugar manufacturing enterprise is full of water vegetable washing type vegetable washing machines, the time of washing (washing section) is more than 10 minutes, the subsequent fault exists, the equipment has the problems of environmental pollution, the equipment is high, and the environmental pollution is caused, and the water is not only the environmental pollution.

Third, the invention

The utility model aims at disclosing kinds of environment-friendly beet washing mechanical equipment with good washing effect, convenient operation, flexible control, firmness, durability and obvious water-saving and energy-saving effects.

The utility model discloses a frame, riding wheel and drive arrangement, fender wheel device, big rolling circle and cylinder, the cylinder comprises barrel, end plate, feeding spiral, washing baffle, ejection of compact cone and ejection of compact spiral plate, two frames are installed on foundation structure, four riding wheels and drive arrangement, two fender wheel devices and two big rolling circles are installed in the frame, the barrel front portion is the same circle type, the afterbody is the cone type, except that feed inlet and discharge gate link up with the external world, wholly be airtight state, the barrel is inside according to main function divide into rough washing section and buffering section, the circular end plate that has the feed inlet in the middle of barrel rough washing section feed inlet inboard fixed connection, the end plate external diameter is the same with the barrel internal diameter, barrel rough washing section inner wall and feeding spiral plate fixed connection, barrel buffering section inner wall in proper order with washing spiral plate, washing baffle, ejection of compact spiral plate fixed connection, the barrel is first, middle, the tail three-section, the barrel type first section is the compounding section, the barrel middle section is the washing section, the barrel is the washing section, the tail section is the barrel tail section, the barrel tail section is the barrel is the tight fit for the discharge section, the drum is fixed mounting is the middle section, the drive shaft coupling of cylinder, the fixed is the speed reducer, the cylinder is connected with the fixed cylinder shaft axis of the speed reducer, the cylinder is fixed through the speed reducer, the cylinder shaft axis of four fixed axis of the cylinder is fixed at the cylinder, the speed reducer, the cylinder is connected with the fixed roll device, the cylinder is fixed at the cylinder.

The beet washing method includes the steps of adding beet and circulating clear water into a feeding section according to a specified proportion, fully mixing the two materials in the feeding section, pushing the materials into a washing section by a feeding spiral plate, enabling to move forwards along the axial direction of a roller under the pushing of the washing spiral plate in the washing section, enabling to rise and fall frequently along the circumferential direction of the roller under the driving of a washing baffle, causing frequent friction between the beet and the beet, between the beet and water, and between the beet and the washing baffle, ensuring that no broken vegetables are added in the washing process and good washing effect due to the buffer effect of water, measuring and calculating to enable the materials to last about 3 minutes in the washing section, discharging the discharging spiral plate to discharge vegetable-water mixture out of the roller under the driving of the rotating roller after the materials reach a discharging section, completing the whole washing process of the beet, and keeping the liquid level in the roller constant in the whole washing process due to the fact that an end plate is arranged at the feeding end of the roller and the discharging section is a cone.

The method comprises the steps of collecting waste water, beet, silt and stone and other materials after a washing process of a roller vegetable washer, concentrating the materials in an approach ditch, sequentially entering corresponding process equipment for removing stones, weeding and removing floating materials (the sequence of arrangement of each manufacturer is slightly different), separating vegetable water after entering a spray vegetable washer, taking clean beet as a main raw material of sugar enterprises and entering the following main process, pumping the separated water (containing parts of crushed small beet, silt and other impurities) into a settling pond for settling through a sand remover (removing impurities with higher density) and an impurity remover (physically filtering and removing impurities with larger volume), and recycling the settled clean water.

Because the utility model discloses change the washing mechanism of beet, the soak time of beet in water that has significantly reduced to reduce the sugar loss of beet in the washing process, fully protected, rational utilization the raw materials resource of limited beet system sugar, reduced the water consumption, realized the cyclic utilization of washing water, reduced the pollution of waste water to the environment, protected the environment, improved manufacturing enterprise's economic benefits.

Fourthly, explanation of the attached drawings:

fig. 1 is a schematic (front) view of the structure of the present invention;

fig. 2 is a schematic (right view) diagram of the structure of the present invention.

In the figure: 1-feeding hole, 2-roller, 2.1-cylinder, 2.2-end plate, 2.3-feeding spiral plate, 2.4-washing spiral plate, 2.5-washing baffle, 2.6-discharging cone, 2.7-discharging spiral plate, 3-frame, 4-transmission device, 4.1-motor, 4.2-speed reducer, 5-large rolling ring, 6-riding wheel and 7-catch wheel; 8-spiral plate.

Fifth, detailed description of the invention

The present invention will be described in detail with reference to the accompanying drawings and examples.

Example 1

The drum type speed reducer is characterized in that a rack 3, a drum 2, riding wheels 6, a wheel blocking device 7, a large rolling ring 5 and the like are made of steel, the drum 2 is composed of a drum body 2.1, an end plate 2.2, a feeding spiral plate 2.3, a washing spiral plate 2.4, a washing baffle 2.5, a discharging cone 2.6 and a discharging spiral plate 2.7, the two sets of racks 3 are symmetrically arranged on a basic structure respectively, the two sets of riding wheels 6 are arranged on the two sets of racks 3 respectively, the drum body 2.1 is circular, the interior of the drum body 2.1 is mainly divided into a rough washing section and a buffer section according to functions, the inner side of the feeding end of the rough washing section of the drum body 2.1 is fixedly connected with a circular end plate 2.2 with a feeding port 1 in the middle, the outer diameter of the end plate 2.2 is the same as the inner diameter of the drum body 2.1, the inner wall of the rough washing section of the drum body 2.1 is fixedly connected with the feeding spiral plate 2.3, the buffer section of the drum body 2.1 is fixedly connected with the washing spiral plate 2.4, the washing baffle 2.5, the discharge plate 2.7 is fixedly connected with the drum body 2.4, the drum, the middle section of the drum is fixedly connected with the drum body 2.4, the drum body 2.5, the middle section of the drum, the drum is fixedly connected with the drum, the drum shaft of the drum, the drum is fixedly connected with the drum, the drum is connected with the drum, the drum is connected with the drum, the drum.

The beet and the circulating clear water are respectively added into a feeding port 1 according to a specified proportion ( hot water with a specified proportion is added if necessary to adjust the temperature of washing water), the two materials are fully mixed in a feeding section, a feeding spiral plate 2.3 pushes the materials to enter a washing section, the materials move forwards along the axial direction of a roller 2 under the pushing of a washing spiral plate 2.4 in the washing section, frequently fall along the circumferential direction of the roller 2.1 under the driving of a washing baffle 2.5, so frequent friction between the beet and the beet, the beet and the water, the beet and the washing baffle 2.5 is caused, the frequent friction between the beet and the water and the washing baffle 2.5 is caused due to the buffering effect of water, the vegetable water mixture is discharged out of the roller 2.1 after the materials are washed in the roller 2 for about 3 minutes (the washing section of a full water type vegetable washing machine is not less than 10 minutes) after the materials reach a discharging section, the discharging spiral plate 2.7 is driven by the rotating roller 2, the vegetable water mixture is discharged out of the roller 2.1, the liquid level of the roller is constant in the whole washing section, and the whole washing process is constant because the liquid level of the roller 2.2.6.

The utility model discloses after implementing, the soak time of beet in water has been shortened greatly to reduce the sugar loss of beet in the washing process, reduced to average sugar loss less than 1.3% from original average sugar loss 3.3%, abundant rational utilization limited beet system sugar raw materials resource, reduced the water consumption simultaneously, realized the cyclic utilization of washing water, reduced the pollution of waste water to the environment, protected the environment, improved manufacturing enterprise's economic benefits.

Claims

1. The beet drum-type vegetable washer comprises a rack, riding wheels, driving devices, a wheel blocking device, large rolling rings and a drum, wherein the drum comprises a drum body, an end plate, a feeding screw, a washing baffle, a discharging cone and a discharging screw plate;

the outer part of the cylinder is divided into a head section, a middle section and a tail section according to the position of a working area, the head section of the cylinder is a mixing section, the middle section of the cylinder is a washing section, the tail section of the cone is a discharging section, the middle section of the cylinder is fixedly arranged in the two large rolling rings, the driving device comprises a motor, a speed reducer and supporting wheels, a motor shaft is fixedly connected with an input shaft of the speed reducer, an output shaft of the speed reducer is fixedly connected with a supporting wheel shaft through a coupler, retaining wheels are respectively arranged on the outer sides of the two large rolling rings and tightly attached to the lower.

2. A beet tumbler washer as recited in claim 1, wherein the end plate outer diameter is the same as the bowl inner diameter.

3. A beet tumbler washer as recited in claim 1, wherein the two large rolling rings are each spaced from the ends of the bowl by a distance of -quarters of the length of the bowl.

4. A beet roller type vegetable washer as claimed in claim 1, wherein the motor transmits power to four riding wheels through a speed reducer, the four riding wheels drive two large rolling rings and the roller barrel fixed in the large rolling rings to rotate at a given speed and direction.