CN209992437U - Intelligent detection grouting device - Google Patents
Intelligent detection grouting device Download PDFInfo
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- CN209992437U CN209992437U CN201920688343.XU CN201920688343U CN209992437U CN 209992437 U CN209992437 U CN 209992437U CN 201920688343 U CN201920688343 U CN 201920688343U CN 209992437 U CN209992437 U CN 209992437U
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- grouting
- slip casting
- digital display
- display screen
- grout
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Abstract
The utility model discloses an intellectual detection system slip casting device, its structure includes slip casting device body, slip casting pipe, low frequency signal generator, vibration signal receiver, grout sleeve, signal processor, electronic box and digital display screen, link to each other through the slip casting pipe between the grout outlet of slip casting device body and the grout sleeve's grout inlet, the slip casting pipe is equipped with low frequency signal generator with the telescopic link of grout, the telescopic upper portion discharge end of grout is equipped with vibration signal receiver, vibration signal receiver links to each other with the signal processor electricity, signal processor's output links to each other with the digital display screen electricity, the digital display screen links to each other with the electronic box electricity. The device sends vibration signal through low frequency vibration signal generator, and the slip casting volume is shown with digital form to the digital display screen, and the slip casting condition has been guaranteed to the slip casting plumpness of grout sleeve in real time observation.
Description
Technical Field
The utility model relates to a construction equipment field, specific intellectual detection system slip casting device that says so.
Background
The grouting connection of the steel sleeve is a key technology for ensuring the safety of the fabricated concrete structure, the state has issued an industrial standard for guiding the technology and the application of products, and the performance and the use requirements of products such as grouting sleeves, grouting materials and the like are determined. The application of the steel bar sleeve grouting connection technology in a correct and standardized way is a foundation for ensuring the quality and the safety of the building structure.
At present, the filling degree of the grouting material in the sleeve after grouting cannot be determined because the grouting process cannot be effectively detected. Therefore, a device for detecting grouting along with the grouting process is needed for real-time detection.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an intellectual detection system slip casting device, the device send vibration signal through low frequency vibration signal generator, and the slip casting volume is shown with digital form to the digital display screen, and the slip casting condition of real-time observation has guaranteed the telescopic slip casting plumpness of grout.
The utility model provides a technical scheme that its technical problem adopted is: intellectual detection system slip casting device, its structure includes slip casting device body, slip casting pipe, low frequency signal generator, vibration signal receiver, grout sleeve, signal processor, electronic box and digital display screen, link to each other through the slip casting pipe between the grout outlet of slip casting device body and the telescopic income thick liquid mouth of grout, the slip casting pipe is equipped with low frequency signal generator with the telescopic link of grout, the telescopic upper portion discharge end of grout is equipped with vibration signal receiver, vibration signal receiver links to each other with the signal processor electricity, signal processor's output links to each other with digital display screen electricity, digital display screen links to each other with the electronic box electricity.
Further, the grouting device body includes grouting pump, motor, feed inlet and support component, grouting pump and motor are located on the support component, the motor is connected at the grouting pump rear portion, and the upper portion of grouting pump is equipped with the feed inlet, the one end of support component is equipped with digital display screen and electronic box.
Further, the supporting part is a right-angled triangle frame, a grouting pump and a motor are installed on the inclined plane of the right-angled triangle frame, and one side of the right-angled triangle frame is separated into a digital display screen installation space and an electric box installation space through a partition plate.
Further, the slip casting device body is intelligent slip casting appearance, the discharge gate of intelligent slip casting appearance passes through the slip casting union coupling with the telescopic feed end of grout, the vibration signal receiver links with signal processor's input electricity, signal processor's output links with intelligent slip casting appearance's digital display screen electricity.
Further, the low-frequency signal generator sends out the low-frequency signal and is received by the vibration signal receiver behind the grout sleeve, and the vibration signal receiver gives signal processor with the signal transmission who receives, and signal processor converts the digital display signal display on the digital display screen into after handling the waveform.
Furthermore, a screen for displaying the grouting amount percentage is arranged on the digital display screen.
The utility model has the advantages that:
1. the utility model discloses be equipped with low frequency signal generator on the slip casting pipe of grout sleeve feed inlet department, the vibration wave that sends through signal generator is received by vibration signal receiver after transmission and corresponding decay in the grout sleeve, handles through signal processor, finally shows the slip casting proportion with digital form at the digital display part. During the whole grouting process, workers can visually observe the grouting condition through the digital display screen, stop grouting in time according to the digital display grouting proportion, and guarantee the grouting plumpness in the grouting sleeve and prevent the grouting sleeve from being excessively damaged.
2. The supporting component adopts the triangle-shaped support, and the triangle-shaped support can not only improve the stability of device installation, because the inclined plane at the triangle-shaped support is installed to the grouting pump, has guaranteed smooth and easy transport of thick liquids, prevents the slip casting in-process card material.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1;
FIG. 3 is a top view of the grouting device of FIG. 1;
FIG. 4 is an isometric view of the grouting device of FIG. 1;
FIG. 5 is a schematic structural diagram of another embodiment;
FIG. 6 is a waveform of vibration waves before grouting;
fig. 7 is a diagram showing the damping state of the waveform of the vibration wave during grouting.
In the figure:
the grouting device comprises a grouting device body 1, a feeding hole 101, a motor 102, a grouting pump 103, a supporting part 2, a low-frequency signal generator 3, a grouting pipe 4, a vibration signal receiver 5, a signal processor 6, a digital display screen 7, an electronic box 8, a grouting sleeve 9, a concrete wall 10, an intelligent grouting instrument 11 and a vibration wave 12.
Detailed Description
The following detailed description is made on the intelligent detection grouting device of the utility model with reference to the attached drawings of the specification.
As shown in fig. 1 to 4, the utility model discloses an intellectual detection system slip casting device, including slip casting device body 1, slip casting pipe 4, low frequency signal generator 3, vibration signal receiver 5, grout sleeve 9, signal processor 6, electronic box 8 and digital display screen 7, link to each other through slip casting pipe 4 between the grout outlet of slip casting device body and the telescopic grout inlet of grout, slip casting pipe 4 is equipped with low frequency signal generator with grout sleeve 9's link, grout sleeve 9's upper portion discharge end is equipped with vibration signal receiver 5, vibration signal receiver 5 links to each other with signal processor 6 electricity, signal processor 6's output links to each other with digital display screen 7 electricity, digital display screen 7 links to each other with electronic box 8 electricity. As long as the grouting purpose can be achieved, the grouting device body belongs to the equivalent replacement of the grouting device body no matter what structural deformation is made. The grouting sleeve 9 is arranged at the lower part of the concrete wall 10.
As shown in fig. 3 and 4, the grouting device body 1 comprises a grouting pump 103, a motor 102, a feed inlet 101 and a support part 2, the grouting pump 103 and the motor 102 are arranged on the support part 2, the motor 102 is connected to the rear part of the grouting pump 103, the feed inlet 101 is arranged on the upper part of the grouting pump 103, and a digital display screen 7 and an electric box 8 are arranged at one end of the support part 2. The digital display screen can display the percentage of grouting amount and grouting time in the grouting process, and the grouting dynamics can be visually observed in real time.
The supporting component 2 is a right-angled triangle frame, a grouting pump and a motor are installed on the inclined plane of the right-angled triangle frame, and one side of the right-angled triangle frame is separated into a digital display screen installation space and an electric box installation space through a partition plate. The triangular frame can not only improve the stability of grouting device installation, simultaneously because the grouting pump is installed on the support inclined plane, the transport of the thick liquids of being convenient for.
As shown in fig. 5, the grouting device body can also adopt an intelligent grouting instrument 11, the discharge port of the intelligent grouting instrument 11 is connected with the feed end of the grouting sleeve 9 through a grouting pipe 4, the vibration signal receiver 5 is electrically connected with the input end of the signal processor 6, and the output end of the signal processor 6 is electrically connected with the digital display screen of the intelligent grouting instrument 11. The intelligent grouting instrument 11 is not elaborated too much for the prior art, is provided with a digital display screen for monitoring the grouting process and results, combines the display screen of the intelligent grouting instrument with the digital display part, and displays required data on the display screen together, thereby facilitating observation.
The low-frequency signal generator 3 sends out the low-frequency signal and is received by vibration signal receiver 5 behind the grout sleeve, and vibration signal receiver 5 gives signal processor 6 with the vibration wave 12 signal transmission who receives, and signal processor 6 converts the digital display signal display on digital display screen 7 after handling with vibration wave 12 wave form. According to different grouting values, the height of the liquid level is displayed, and grouting is finished when the grouting amount is 100% displayed on a digital display screen.
The signal processor 6 converts the ripples into digital display, the digital display displays the percentage of the grouting amount, and the height of the liquid level of the grouting amount and the grouting condition are prompted according to the percentage.
Example one
(1) Whether the two ends of the grouting pipe connected with the discharge hole of the grouting pump and the feed inlet of the grouting sleeve are connected tightly is checked at first, the tightness of the connecting joint is ensured, and slurry leakage in the grouting process is prevented. Before the power supply of the low-frequency signal generator is started, whether the power supply voltage is normal or not and whether a power supply line and a power supply plug are intact or not are checked, and before the power supply is powered on, the output fine-adjustment potentiometer is rotated to the minimum;
(2) the power is switched on, the switch of the low-frequency signal generator is turned on, the frequency of the low-frequency signal generator is adjusted to a corresponding gear before grouting, a stable waveform is generated at the moment, and the grouting amount is displayed on a digital display screen to be 0% after the signal processor processes the waveform.
(3) Starting a grouting pump, injecting materials through a feeding hole in the upper part of the grouting pump, conveying the slurry to a grouting sleeve through a grouting pipe by using a pump body, wherein along with the progress of a grouting process, the attenuation degree of vibration waves generated by a low-frequency signal generator in the air is smaller than that of the vibration waves in the grouting materials, so that the waveform begins to change, the attenuation degree of the waveform is influenced by the degree of the grouting materials, the wave crest of the vibration waves is more and more weakened along with the rise of the grouting liquid level, and the grouting amount percentage displayed on a digital display screen is more and more increased after the vibration waves are processed by a signal processor; when grouting is finished, the liquid level is not changed, the attenuation of the waveform is not changed, and the grouting amount displayed by the digital display part is 100 percent to indicate that grouting is finished;
(4) and when the digital display screen displays that the grouting is performed by 100%, the grouting is stopped at once, the grouting pump is closed, the motor stops working, and the worker observes the mortar flowing out of the mortar discharging hole of the sleeve and then blocks the mortar immediately. If a plurality of joints are grouted at one time, the grouting and slurry discharging holes are plugged in sequence until the slurry discharging holes of all the joints are plugged.
(5) And after confirming that all joints are completely grouted, completing grouting connection of the joints of one component, and performing final construction quality detection after grouting material is solidified.
Example two
(1) Whether the slip casting union coupling end of checking intelligent slip casting appearance at first is inseparable, guarantees attach fitting's compactness, prevents that slip casting in-process from leaking the thick liquid. Before the power supply of the low-frequency signal generator is started, whether the power supply voltage is normal or not and whether a power supply line and a power supply plug are intact or not are checked, and before the power supply is powered on, the output fine-adjustment potentiometer is rotated to the minimum;
(2) the power is switched on, the switch of the low-frequency signal generator is turned on, the frequency of the low-frequency signal generator is adjusted to a corresponding gear before grouting, a stable waveform is generated at the moment, and the grouting amount is displayed on a digital display screen to be 0% after the signal processor processes the waveform.
(3) The intelligent grouting instrument is started, the slurry barrel is connected with the intelligent grouting instrument through the slurry supply pipe, slurry is conveyed to the grouting sleeve through the grouting pipe, along with the progress of a grouting process, the attenuation degree of vibration waves generated by the low-frequency signal generator in the air is smaller than that of the vibration waves in the grouting material, so that the waveform begins to change, the attenuation degree of the waveform can be influenced by the degree of the grouting material, along with the rise of the grouting liquid level, the wave crest of the vibration waves is more and more weakened, and the grouting quantity percentage displayed on the digital display screen after the processing of the signal processor is more and more large; when grouting is finished, the liquid level is not changed, the attenuation of the waveform is not changed, and the grouting amount displayed by the digital display part is 100 percent to indicate that grouting is finished;
(4) stopping grouting immediately when the digital display screen displays 100% of grouting, closing the intelligent grouting instrument, and immediately plugging after the working personnel observe mortar flowing out of the mortar discharging hole of the sleeve. If a plurality of joints are grouted at one time, the grouting and slurry discharging holes are plugged in sequence until the slurry discharging holes of all the joints are plugged.
(5) And after confirming that all joints are completely grouted, completing grouting connection of the joints of one component, and performing final construction quality detection after grouting material is solidified.
The utility model discloses be equipped with low frequency signal generator on the slip casting pipe of grout sleeve feed inlet department, the vibration wave that sends through signal generator is received by vibration signal receiver after transmission and corresponding decay in the grout sleeve, handles through signal processor, finally shows the slip casting proportion with digital form at the digital display part. During the whole grouting process, workers can visually observe the grouting condition through the digital display screen, stop grouting in time according to the digital display grouting proportion, and guarantee the grouting plumpness in the grouting sleeve and prevent the grouting sleeve from being excessively damaged.
The foregoing is merely illustrative of some of the principles of the present invention and the description is not intended to limit the invention to the specific constructions and applications shown, so that all modifications and equivalents that may be utilized are within the scope of the invention.
Other technical features than those described in the specification are known to those skilled in the art.
Claims (6)
1. Intellectual detection system slip casting device, characterized by, including slip casting device body, slip casting pipe, low frequency signal generator, vibration signal receiver, grout sleeve, signal processor, electronic box and digital display screen, link to each other through the slip casting pipe between the grout outlet of slip casting device body and the telescopic income thick liquid mouth of grout, the slip casting pipe is equipped with low frequency signal generator with the telescopic link of grout, the telescopic upper portion discharge end of grout is equipped with vibration signal receiver, vibration signal receiver links to each other with the signal processor electricity, signal processor's output links to each other with digital display screen electricity, digital display screen links to each other with the electronic box electricity.
2. The intellectual detection system grouting device according to claim 1, wherein the grouting device body comprises a grouting pump, a motor, a feed inlet and a support component, the grouting pump and the motor are arranged on the support component, the motor is connected to the rear portion of the grouting pump, the feed inlet is arranged on the upper portion of the grouting pump, and a digital display screen and an electronic box are arranged at one end of the support component.
3. The intelligent detection grouting device of claim 2, wherein the supporting part is a right-angled triangle frame, a grouting pump and a motor are arranged on the inclined surface of the right-angled triangle frame, and one side of the right-angled triangle frame is divided into a digital display screen mounting space and an electric box mounting space by a partition plate.
4. The intelligent detection grouting device of claim 1, wherein the grouting device body is an intelligent grouting instrument, a discharge port of the intelligent grouting instrument is connected with a feed end of the grouting sleeve through a grouting pipe, the vibration signal receiver is electrically connected with an input end of the signal processor, and an output end of the signal processor is electrically connected with a digital display screen of the intelligent grouting instrument.
5. The intelligent detection grouting device of claim 1, wherein the low-frequency signal generator sends a low-frequency signal, the low-frequency signal is received by the vibration signal receiver after passing through the grouting sleeve, the vibration signal receiver transmits the received signal to the signal processor, and the signal processor converts the processed waveform into a digital display signal to be displayed on a digital display screen.
6. The intelligent detection grouting device of claim 1, wherein a screen for displaying grouting amount percentage is arranged on the digital display screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920688343.XU CN209992437U (en) | 2019-05-14 | 2019-05-14 | Intelligent detection grouting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920688343.XU CN209992437U (en) | 2019-05-14 | 2019-05-14 | Intelligent detection grouting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209992437U true CN209992437U (en) | 2020-01-24 |
Family
ID=69294093
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920688343.XU Expired - Fee Related CN209992437U (en) | 2019-05-14 | 2019-05-14 | Intelligent detection grouting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209992437U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110068611A (en) * | 2019-05-14 | 2019-07-30 | 山东住工装配建筑有限公司 | Intelligent measurement grouting device and detection method |
| CN114166409A (en) * | 2021-11-15 | 2022-03-11 | 北京建筑大学 | Grouting sleeve grouting pressure detection plug, grouting equipment and grouting method |
-
2019
- 2019-05-14 CN CN201920688343.XU patent/CN209992437U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110068611A (en) * | 2019-05-14 | 2019-07-30 | 山东住工装配建筑有限公司 | Intelligent measurement grouting device and detection method |
| CN114166409A (en) * | 2021-11-15 | 2022-03-11 | 北京建筑大学 | Grouting sleeve grouting pressure detection plug, grouting equipment and grouting method |
| CN114166409B (en) * | 2021-11-15 | 2023-06-06 | 北京建筑大学 | Grouting sleeve grouting pressure detection plug, grouting equipment and grouting method |
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|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200124 |
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| CF01 | Termination of patent right due to non-payment of annual fee |