CN209987152U - Ceramic tile is to rolling granulation forming device - Google Patents
Ceramic tile is to rolling granulation forming device Download PDFInfo
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- CN209987152U CN209987152U CN201920018400.3U CN201920018400U CN209987152U CN 209987152 U CN209987152 U CN 209987152U CN 201920018400 U CN201920018400 U CN 201920018400U CN 209987152 U CN209987152 U CN 209987152U
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Abstract
The utility model discloses a ceramic tile is to rolling granulation forming device, the brick embryo that this device preparation formed, the decorative pattern is fine and smooth, and the border is clear, through the different blanking modes of a plurality of stations for the brick embryo structure is full, and the brick embryo edge has increased the granule and has felt, and the third dimension reinforcing. The device comprises a conveying device, a frame, a die cavity and a first station, a second station, a die pressing assembly, a third station and a fourth station, wherein the first station, the second station, the die pressing assembly, the third station and the fourth station are sequentially arranged along the conveying direction of the conveying device; the die cavity is arranged on the conveying device; the first station comprises a feeding assembly, a processing assembly and a distributing assembly; the second station comprises a feeding assembly, a granulating assembly, a processing assembly and a homogenizing assembly; a third station, wherein a feeding barrel, a pair roller granulation part and a belt are sequentially arranged along the material blanking direction; the fourth station comprises a feeding assembly, a processing assembly and a distributing assembly; the belt of the third station extends and falls to the collector of the processing assembly of the fourth station.
Description
Technical Field
The utility model relates to a brick and tile production field especially relates to a ceramic tile is to rolling granulation forming device.
Background
The ceramic tile is made of metal oxide and semimetal oxide, and is widely applied to buildings and indoor and outdoor decorations, and the conventional preparation process comprises grinding, mixing, pressing, glazing and sintering.
The ceramic tile production equipment is applied to the modern industry, and accordingly production of the ceramic tile is characterized by mechanization, large-scale production and quantification. However, in the processes of grinding, mixing, glazing and the like, the difference between manual production and mechanical production is very large, and how to improve the mechanical production capacity and achieve the manual production effect as much as possible is a direction in which a person skilled in the art urgently needs to research and develop.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a ceramic tile is to rolling granulation forming device, the brick embryo that this device preparation formed, the decorative pattern is fine and smooth, and the border is clear, through the different blanking modes of a plurality of stations for the brick embryo structure is full, and the brick embryo edge has increased the granule and has felt, and the third dimension reinforcing.
In order to solve the problems, the utility model provides a pair-rolling granulation forming device for ceramic tiles, which comprises a conveying device and a frame, wherein a first station, a second station, a film pressing assembly, a third station and a fourth station are sequentially arranged along the conveying direction of the conveying device, the device also comprises a die cavity, and all the parts are fixed through the frame;
the die cavity is arranged on the conveying device and used for bearing blanking of each station;
the first station comprises a feeding assembly, a processing assembly and a distributing assembly;
the feeding assembly is sequentially provided with a feeding barrel and a vibrating screen slide carriage along the material conveying direction, and the vibrating screen slide carriage is arranged at the bottom of the feeding barrel;
the processing assembly is provided with a belt, and a collector, a particle pressing device and a grinding roller are sequentially arranged on the belt along the material conveying direction, wherein the collector is connected with the vibrating screen slide carriage to receive blanking;
the material distribution assembly comprises a material cylinder and a material distributor, and the material distributor is arranged below the material cylinder;
the second station comprises a feeding assembly, a granulating assembly, a processing assembly and a homogenizing assembly;
the feeding assembly is sequentially provided with a feeding barrel and a vibrating screen slide carriage along the material conveying direction, and the vibrating screen slide carriage is arranged at the bottom of the feeding barrel;
the granulating component is connected with a discharge hole of the vibrating screen slide carriage, and is provided with a belt and a granulator arranged on the belt;
the homogenizing assembly is provided with an inclined slide carriage and a conveying belt, and the inclined slide carriage is used for receiving the blanking of the granulating assembly;
the processing assembly is provided with a belt, and a collector, a particle pressing device and a grinding roller are sequentially arranged on the belt along the material conveying direction, wherein the collector is used for receiving materials falling from the feeding assembly;
the third station is sequentially provided with a feeding barrel, a pair roller granulation part and a belt along the material blanking direction;
the fourth station comprises a feeding assembly, a processing assembly and a distributing assembly;
the feeding assembly is sequentially provided with a feeding barrel and a vibrating screen slide carriage along the material conveying direction, and the vibrating screen slide carriage is arranged at the bottom of the feeding barrel;
the processing assembly is provided with a belt, and a collector, a particle pressing device and a grinding roller are sequentially arranged on the belt along the material conveying direction, wherein the collector is connected with the vibrating screen slide carriage to receive blanking;
the material distribution assembly comprises a material cylinder and a material distributor, and the material distributor is arranged below the material cylinder;
and the belt of the third station extends and falls to the collector of the fourth station.
Preferably, the pair-roller granulating part of the third station is provided with two corresponding rollers, a converging cavity and a collector;
the two feeding barrels of the third station are arranged, and blanking ports of the two feeding barrels are respectively arranged at the tops of the two roll shafts in a one-to-one correspondence manner;
the two roll shafts roll in opposite directions to granulate the materials.
Preferably, the processing assembly at the fourth station is further provided with an inclined slide carriage, and the inclined slide carriage is arranged below the discharging position of the rolling roller.
Preferably, the feeding assembly of the first station is provided with three feeding barrels, the feeding assembly of the second station is provided with four feeding barrels, and the feeding assembly of the fourth station is provided with four feeding barrels.
Preferably, the squeeze film assembly comprises a press and a compact.
Preferably, the material distributor of the material distribution assembly at the first station is provided with a film pressing structure, and the material distributor of the material distribution assembly at the fourth station is provided with a film pressing structure.
Preferably, the film pressing device is arranged behind the fourth station along the conveying direction of the conveying device.
Therefore, the ceramic tile counter-rolling granulation forming device of the utility model consists of four main stations, the first station is used for distributing materials, and the foundation of the brick blank is realized; then the materials with various colors are homogenized and then are laid on a brick blank structure formed by a die cavity, and then a single color is laid on the die cavity, so that the structure formed by the brick blank materials is well-arranged; pressing the materials in the die cavity by a film pressing assembly; then, two different materials are fully bonded by a pair roller granulating part at a third station to form particles with certain hardness and different colors, and the particles are fed into a fourth station to be blanked together with the materials at the fourth station; the homogenized material at the fourth station is gathered with the material at the third station, and the brick blanks in the die cavities realize the shape of stripe line particles through an inclined slide carriage.
The utility model discloses a brick embryo that device preparation formed, the decorative pattern is fine and smooth, and the border is clear, and through the blanking of third station and fourth station and the blanking mode of slide carriage to one side, the brick embryo has increased the granule sense, and the third dimension reinforcing.
Drawings
Fig. 1 is the structure schematic diagram of the utility model relates to a ceramic tile is to rolling granulation forming device.
Wherein the symbols in the figures are as follows:
the device comprises a first station 1, a feeding barrel 101, a vibrating screen slide carriage 102, a belt 103, a collector 104, a granulator 105, a grinding roller 106, a charging barrel 107 and a distributor 108;
a second station 2, a feeding barrel 201, a vibrating screen slide carriage 202, a belt 203, a granulator 204, an inclined slide carriage 205, a conveying belt 206, a belt 207, a collector 208, a granulator 209 and a rolling roller 210;
a third station 3, a feeding barrel 301, a pair roller granulating part 302, a belt 303, a roller 304, a converging cavity 305 and a collector 306;
a fourth station 4, a feeding barrel 401, a vibrating screen slide carriage 402, a belt 403, a collector 404, a pelleting press 405, a rolling roller 406, a charging barrel 407 and a distributor 408;
film pressing assembly 5, press 501 and pressing block 502;
a transport device 6;
a frame 7;
and a film pressing device 8.
Detailed Description
The utility model discloses a ceramic tile is to rolling granulation forming device, the brick embryo that this device preparation formed, the decorative pattern is fine and smooth, and the border is clear, through the different blanking modes of a plurality of stations for the brick embryo structure is full, and the brick embryo edge has increased the granule and has felt, and the third dimension reinforcing.
Referring to fig. 1, fig. 1 is a schematic structural diagram of a pair-rolling granulation forming device for ceramic tiles of the present invention.
The structure of the present invention is described below:
it should be noted that the present invention does not specifically describe the internal structure of the components, since the components are basically the components of the known art, and the specific structure of the components can be seen from the drawings, the present invention adopts these components, and researches them for a new connection mode.
The components of the known art used in the present application may not be given common names, but it can be seen from the operation and effect thereof that anyone should not determine that the present technical disclosure is insufficient for the problem.
In addition, since the present invention has the same structure, the same technical terms may be used for description, and the technical components are described in detail by different reference numerals in the specification.
The utility model relates to a pair of granulation forming devices of ceramic tile, including conveyer 6 and frame 7, set up first station 1, second station 2, press mold assembly 5, third station 3 and fourth station 4 sequentially along the direction of delivery of the said conveyer 6, also include the die cavity (not pointed out in the figure), each part is fixed through the frame 7;
the die cavity is arranged on the conveying device 6 and used for bearing blanking of each station;
the first station 1 comprises a feeding assembly, a processing assembly and a distributing assembly;
the feeding component is sequentially provided with a feeding barrel 101 and a vibrating screen slide carriage 102 along the material conveying direction, and the vibrating screen slide carriage 102 is arranged at the bottom of the feeding barrel 101;
the processing assembly is provided with a belt 103, a collector 104, a granulator 105 and a rolling roller 106 are sequentially arranged on the belt 103 along the material conveying direction, and the collector 104 is connected with the vibrating screen slide carriage 102 to receive blanking;
the material distribution assembly comprises a material barrel 107 and a material distributor 108, and the material distributor 108 is arranged below the material barrel 107;
the second station 2 comprises a feeding assembly, a granulating assembly, a processing assembly and a homogenizing assembly;
the feeding component is sequentially provided with a feeding barrel 201 and a vibrating screen slide carriage 202 along the material conveying direction, and the vibrating screen slide carriage 202 is arranged at the bottom of the feeding barrel 201;
the granulating component is connected with a discharge port of the vibrating screen slide carriage 202, and is provided with a belt 203 and a granulator 204 arranged on the belt 203;
the homogenizing assembly is provided with an inclined slide carriage 205 and a conveying belt 206, and the inclined slide carriage 205 is used for receiving the blanking of the granulating assembly;
the processing assembly is provided with a belt 207, and a collector 208, a granulator 209 and a rolling roller 210 are sequentially arranged on the belt 207 along the material conveying direction, wherein the collector 208 is used for receiving materials falling from the feeding assembly;
the third station 3 is provided with a feeding barrel 301, a pair roller granulating part 302 and a belt 303 in sequence along the material blanking direction;
the fourth station 4 comprises a feeding assembly, a processing assembly and a distributing assembly;
the feeding assembly is sequentially provided with a feeding barrel 401 and a vibrating screen slide carriage 402 along the material conveying direction, and the vibrating screen slide carriage 402 is arranged at the bottom of the feeding barrel 401;
the processing assembly is provided with a belt 403, and a collector 404, a granulator 405 and a rolling roller 406 are sequentially arranged on the belt 403 along the material conveying direction, wherein the collector 404 is connected with the vibrating screen slide carriage 402 to receive blanking;
the material distribution assembly comprises a material cylinder 408 and a material distributor 408, and the material distributor 408 is arranged below the material cylinder 407;
the belt of the third station 3 extends to and drops to the collector 404 of the fourth station 4.
Preferably, the pair-roller pelletizing part 302 of the third station 3 is provided with two corresponding rollers 304, a converging cavity 305 and a collector 306;
two feeding barrels 301 of the third station 3 are arranged, and blanking ports of the two feeding barrels 301 are respectively arranged in one-to-one correspondence with the tops of the two roll shafts 304;
the two rollers 304 roll in opposite directions to granulate the material.
Preferably, the processing assembly of the fourth station 4 is further provided with an inclined slide carriage, and the inclined slide carriage is arranged below the discharging position of the rolling roller.
The inclined slide carriage can enable materials to be blanked into a stripe structure. In the previous step, as shown in the figure, the third station 3 is provided with two feeding barrels 301 and two corresponding roller shafts 304, two materials with different colors come out of the feeding barrels 301, particles with different colors and positive and negative with certain hardness are formed through the roller pair granulation part 302, the materials of the third station 3 are fed into the fourth station 4, the materials of the fourth station 4 are mixed, and an inclined slide carriage is used for blanking, so that a granular stripe structure can be formed, and when the blanking of the inclined slide carriage corresponds to the edge of a brick blank, a structure with strong three-dimensional effect of the edge of the brick blank can be realized.
Preferably, the feeding assembly of the first station 1 is provided with three feeding barrels 101, the feeding assembly of the second station 2 is provided with four feeding barrels 201, and the feeding assembly of the fourth station 4 is provided with four feeding barrels 401.
Preferably, the lamination assembly includes a press 501 and a compact 502.
Preferably, the distributor 108 of the distribution assembly of the first station 1 is provided with a squeeze film structure (not indicated in the figures) and the distributor of the distribution assembly of the fourth station 4 is provided with a squeeze film structure (not indicated in the figures).
And the compression structure is used for pressing the materials in the die cavity.
Preferably, the conveyor belt is a belt.
Preferably, a film presser is further included, which is placed after the fourth station 4 in the conveying direction of the transport device 6.
The utility model is explained in detail through the process flow as follows:
the mold cavities are placed on a conveyor belt.
First station 1: three charging bucket 101 places different materials, the blanking is on the swift current board 102 that shakes the net, because the removal of swift current board 102 that shakes the net, make the material homogenization mix, along with the removal of swift current board 102 that shakes the net, the material is carried to the collector 104 of processing subassembly, the collector 104 receives the material after the conveyer presses the granulator, the granulator is crushed the material and can strengthen its homogenization effect, the material is sent to the roller 106 that rolls again, roller 106 rolls the press just, probably blocky material and recovers to the fragmentation form, make it fall into the die cavity after can disperse smoothly, the die cavity gets into the below of cloth subassembly after that, charging bucket blanking is to the distributing device 108 in, spill the required material of brick embryo, spill the press mold structure that accomplishes the cloth subassembly and suppress the material in the die cavity. In this station, fall into the mould intracavity with main material earlier, pass through the cloth subassembly blanking with a small amount of required materials again, suppress the material in the mould intracavity simultaneously, send into second station 2 after that.
A second station 2: and the die cavity enters the position of the second station to wait for blanking. Four throw feed bin 201 blanking to the swift current board 202 that shakes, along with the removal of swift current board 202 that shakes, the homogenization mixture has been realized to the material, the swift current board 202 that shakes carries the material to the belt 203 of granulation subassembly on, the granulator 204 is used for being smashed the material and granulate into the bonding shape with it simultaneously, send to the swift current board 205 that inclines and drop to conveyer belt 206 again on, the swift current board 205 blanking that inclines can make the material form the line's line, and can make the line of line become thick and fuzzy light line when the conveyer belt 206 blanking through the homogenization subassembly arrives the die cavity. While the granulating component and the homogenizing component work, the collector 208 of the processing component receives the blanking of the feeding component, the material is conveyed to the granulating machine, the granulating machine crushes the material and can enhance the homogenizing effect of the material, the material is conveyed to the rolling roller 210, and the rolling roller 210 rolls and restores the crushed and possibly blocky material of the press machine into a crushed shape so that the crushed and possibly blocky material can be smoothly dispersed after falling into the die cavity.
In the station, the materials fall down at two positions, so that the generated brick blanks can be well-arranged.
Film pressing assembly: the briquettes 502 in the press 501 press the material in the die cavity with high strength.
Third station 3: the two feeding barrels 301 are respectively fed to the corresponding roller shafts 304, and the roller shafts 304 rotate oppositely, so that the material is granulated to form particles with certain hardness and different colors, and then the particles fall into the converging cavity 305, fall into the collector 306 from the converging cavity 305, and are conveyed to the collector of the fourth station 4.
Fourth station 4: while the third station 3 is running, the four feeding barrels of the fourth station 4 feed materials to the vibrating screen slide carriage 402, and the materials are homogenized and mixed due to the movement of the vibrating screen slide carriage 402 and are conveyed to the collector 404 of the processing assembly along with the movement of the vibrating screen slide carriage 402. The collector 404 collects material from the feeding assembly of the fourth station 4 and also collects material from the third station 3.
Then, the collector 404 receives the material and then conveys the material to a granulator, the granulator crushes the material and can enhance the homogenization effect, the material is conveyed to a rolling roller 406, the rolling roller 406 rolls and restores the material which is just crushed and possibly becomes block by the press into a crushed shape, so that the material can be smoothly dispersed after falling into a die cavity, the material forms a linear structure with a particle structure in the die cavity through an inclined slide plate, then the die cavity enters the lower part of a material distribution assembly, a material distribution barrel is blanked into a material distributor, the material required by a brick blank is scattered, and the material in the die cavity is pressed by a film pressing structure which finishes the material distribution assembly.
A film pressing device: and moving the die cavity to a film pressing device for pressing the film.
The above process is completed and the cavity is formed and sent to firing.
Therefore, the ceramic tile counter-rolling granulation forming device of the utility model consists of four main stations, the first station is used for distributing materials, and the foundation of the brick blank is realized; then the materials with various colors are homogenized and then are laid on a brick blank structure formed by a die cavity, and then a single color is laid on the die cavity, so that the structure formed by the brick blank materials is well-arranged; pressing the materials in the die cavity by a film pressing assembly; then, two different materials are fully bonded by a pair roller granulating part at a third station to form particles with certain hardness and different colors, and the particles are fed into a fourth station to be blanked together with the materials at the fourth station; the homogenized material at the fourth station is gathered with the material at the third station, and the brick blanks in the die cavities realize the shape of stripe line particles through an inclined slide carriage.
The utility model discloses a brick embryo that device preparation formed, the decorative pattern is fine and smooth, and the border is clear, and through the blanking of third station and fourth station and the blanking mode of slide carriage to one side, the brick embryo has increased the granule sense, and the third dimension reinforcing.
It is right above the utility model provides a ceramic tile has carried out detailed introduction to rolling granulation forming device's structure, to the general technical personnel in this field, the foundation the utility model discloses the thought of embodiment all has the change part on concrete implementation and application scope, to sum up, this description content should not be understood as right the utility model discloses a restriction.
Claims (7)
1. A pair of granulation forming devices of ceramic tile, wherein including conveyer and frame, set up the first station, second station, press mold assembly, third station and fourth station sequentially along the direction of delivery of the said conveyer, also include the die cavity, every part is fixed through the frame;
the die cavity is arranged on the conveying device and used for bearing blanking of each station;
the first station comprises a feeding assembly, a processing assembly and a distributing assembly;
the feeding assembly is sequentially provided with a feeding barrel and a vibrating screen slide carriage along the material conveying direction, and the vibrating screen slide carriage is arranged at the bottom of the feeding barrel;
the processing assembly is provided with a belt, and a collector, a particle pressing device and a grinding roller are sequentially arranged on the belt along the material conveying direction, wherein the collector is connected with the vibrating screen slide carriage to receive blanking;
the material distribution assembly comprises a material cylinder and a material distributor, and the material distributor is arranged below the material cylinder;
the second station comprises a feeding assembly, a granulating assembly, a processing assembly and a homogenizing assembly;
the feeding assembly is sequentially provided with a feeding barrel and a vibrating screen slide carriage along the material conveying direction, and the vibrating screen slide carriage is arranged at the bottom of the feeding barrel;
the granulating component is connected with a discharge hole of the vibrating screen slide carriage, and is provided with a belt and a granulator arranged on the belt;
the homogenizing assembly is provided with an inclined slide carriage and a conveying belt, and the inclined slide carriage is used for receiving the blanking of the granulating assembly;
the processing assembly is provided with a belt, and a collector, a particle pressing device and a grinding roller are sequentially arranged on the belt along the material conveying direction, wherein the collector is used for receiving materials falling from the feeding assembly;
the third station is sequentially provided with a feeding barrel, a pair roller granulation part and a belt along the material blanking direction;
the fourth station comprises a feeding assembly, a processing assembly and a distributing assembly;
the feeding assembly is sequentially provided with a feeding barrel and a vibrating screen slide carriage along the material conveying direction, and the vibrating screen slide carriage is arranged at the bottom of the feeding barrel;
the processing assembly is provided with a belt, and a collector, a particle pressing device and a grinding roller are sequentially arranged on the belt along the material conveying direction, wherein the collector is connected with the vibrating screen slide carriage to receive blanking;
the material distribution assembly comprises a material cylinder and a material distributor, and the material distributor is arranged below the material cylinder;
and the belt of the third station extends and falls to the collector of the fourth station.
2. The paired roller granulating and forming apparatus for ceramic tiles of claim 1, wherein the paired roller granulating part of the third station is provided with two corresponding roller shafts, a converging cavity and a collector;
the two feeding barrels of the third station are arranged, and blanking ports of the two feeding barrels are respectively arranged at the tops of the two roll shafts in a one-to-one correspondence manner;
the two roll shafts roll in opposite directions to granulate the materials.
3. The paired roller pair tile granulating and forming apparatus as claimed in claim 1, wherein said fourth station processing assembly further comprises a chute, said chute being disposed below the discharge of said milling roller.
4. The paired rolling granulation forming apparatus for ceramic tiles as claimed in claim 1, wherein the feeding assembly of the first station is provided with three feeding barrels, the feeding assembly of the second station is provided with four feeding barrels, and the feeding assembly of the fourth station is provided with four feeding barrels.
5. The paired roller tile pelletizing and forming apparatus of claim 1, wherein the die assembly includes a press and a briquette.
6. The paired roller tile granulating and forming apparatus as claimed in any one of claims 1 to 5, wherein the distributor of the distributing assembly at the first station is provided with a film pressing structure, and the distributor of the distributing assembly at the fourth station is provided with a film pressing structure.
7. The paired roller pair tile granulating and forming apparatus as claimed in any one of claims 1 to 5, further comprising a film presser disposed behind said fourth station in the conveying direction of said conveying means.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920018400.3U CN209987152U (en) | 2019-01-04 | 2019-01-04 | Ceramic tile is to rolling granulation forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920018400.3U CN209987152U (en) | 2019-01-04 | 2019-01-04 | Ceramic tile is to rolling granulation forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209987152U true CN209987152U (en) | 2020-01-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920018400.3U Active CN209987152U (en) | 2019-01-04 | 2019-01-04 | Ceramic tile is to rolling granulation forming device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209987152U (en) |
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2019
- 2019-01-04 CN CN201920018400.3U patent/CN209987152U/en active Active
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