CN209985692U - Novel wire rope detection robot - Google Patents
Novel wire rope detection robot Download PDFInfo
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- CN209985692U CN209985692U CN201920239728.8U CN201920239728U CN209985692U CN 209985692 U CN209985692 U CN 209985692U CN 201920239728 U CN201920239728 U CN 201920239728U CN 209985692 U CN209985692 U CN 209985692U
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- wire rope
- steel wire
- screw
- grease
- lubricating
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Abstract
A novel steel wire rope detection robot mainly comprises: the device comprises a lubricating grease outlet, a large synchronous belt wheel shaft, bottled lubricating grease, a steel wire rope, a stepping motor screw shaft for lubrication, a lubricating grease mounting cylinder, a connecting piece, a lubricating grease mounting cylinder end cover, a lantern ring, an oil squeezing rod, a stepping motor, a V-shaped wheel, a lower bottom shell, a compression spring rod, an upper shell, a detection device connecting piece, a detection device, a rotating hinge, a synchronous belt wheel, a direct current motor, a compression wheel, a hinge frame, a hinge joint and a stepping motor threaded frame for compression; the steel wire rope detection robot provided by the invention can realize the function of detecting the damage defect of the steel wire rope in a working state, and can realize the smearing of lubricating oil on the steel wire rope while realizing the detection of the defect of the steel wire rope, thereby realizing the daily maintenance of the steel wire rope.
Description
The technical field is as follows:
the invention relates to a novel steel wire rope detection robot, in particular to a novel combined type small robot which is used for detecting the damage defect of steel wire ropes with different diameters in a working state and integrating steel wire rope lubrication.
Background art:
due to the unique performance of the steel wire rope, the steel wire rope is an essential component in the fields of metallurgy, mines, oil and gas drilling, machinery, chemical engineering, aerospace and the like, and the quality of the steel wire rope is concerned by a plurality of domestic industries. Among them, maintenance of the wire rope is a major problem. The existing steel wire rope detection is mostly realized by disassembling the steel wire rope, detecting the defects of the steel wire rope by using a steel wire rope detector and then manually lubricating. However, when the steel wire rope which is not detachable or has high detachment cost is repaired, a large amount of manpower and material resources are wasted. Taking a cable-stayed steel wire rope of a bridge as an example, when daily maintenance and detection are carried out, even if the steel wire rope without damage defects needs to be disassembled for detection and lubrication, a large amount of manpower and material resources are wasted, meanwhile, the maintenance time of the bridge is too long, and the normal operation of the bridge is delayed.
With the continuous improvement of the requirements of people on detection tools and the continuous progress of science and technology, various types of detection robots appear on the market. However, the existing detection robot is expensive and can only realize a single detection function.
Therefore, the novel combined type small robot for detecting the damage defect of the steel wire rope with different diameters in the working state and integrating the lubrication of the steel wire rope is very necessary, and the development, the development and the application of the steel wire rope damage defect detecting robot are facilitated.
The invention content is as follows:
the steel wire rope detection robot provided by the invention can realize the function of detecting the damage defect of the steel wire rope in a working state, and can realize the smearing of lubricating oil on the steel wire rope while realizing the detection of the defect of the steel wire rope, thereby realizing the daily maintenance of the steel wire rope.
In order to solve the technical problems, the invention adopts the following technical scheme: a steel wire rope detection robot mainly comprises: a lower lubricating grease outlet-1 (1), a large synchronous belt wheel shaft-1 (2), bottled lubricating grease (3), a steel wire rope (4), a stepping motor screw shaft (5) for lubrication, a lubricating grease mounting cylinder (6), a connecting piece-1 (7), a lubricating grease mounting cylinder end cover (8), a lower lubricating grease outlet-2 (9), a lantern ring 1(10), a lantern ring 2(11), an upper lubricating grease outlet-1 (12), an oil squeezing rod (13), a stepping motor (14) for lubrication, an upper lubricating grease outlet-2 (15), a V-shaped wheel (16), a lubricating connecting piece-1 (17), a lower bottom shell (18), a lubricating connecting piece-2 (19), a pressing spring rod (20), an upper shell (21), a stepping motor (22) for pressing, a detecting device connecting piece (24), a detecting device (25) and a rotating hinge (26), a synchronous belt (27), a large synchronous pulley (28), a small synchronous pulley (29), a direct current motor (30), a large synchronous pulley shaft-2 (31), a pressing wheel (32), a hinged frame (33), a hinged joint (34), a stepping motor threaded frame (35) for pressing, a lantern ring 3(36) and a lantern ring 4 (37);
the direct current motor (30) is installed on the lower bottom shell (18) through screws, the small synchronous pulley (29) is installed on an output shaft of the direct current motor (30), the V-shaped wheel (16) is connected with a large synchronous pulley shaft-1 (2) and a large synchronous pulley shaft-2 (31) through screws, the large synchronous pulley shaft-1 (2) and the large synchronous pulley shaft-2 (31) are installed on the lower bottom shell (18) and can rotate relative to the lower bottom shell (18), the large synchronous pulley (28) is installed on the large synchronous pulley shaft-2 (31), and the synchronous belt (27) is installed on the large synchronous pulley (28) and the small synchronous pulley (29);
the rotating hinge (26) is connected with the lower bottom shell (18) through a screw, and the rotating hinge (26) is connected with the upper shell (21) through a screw;
the lubricating connecting piece-2 (19) is connected with the upper shell (21) through a screw, the stepping motor (22) for compressing is in threaded connection with a stepping motor threaded frame (35) for compressing through a motor output screw rod, the stepping motor threaded frame (35) for compressing is hinged with a hinged frame (33) through a pin, the hinged frame (33) is hinged with a compressing wheel (32) through a pin, the hinged frame (33) is hinged with a compressing spring rod (20) through a pin, the compressing spring rod (20) is hinged with a hinged head (34) through a pin, and the hinged head (34) is connected with the upper shell (21) through a screw;
the detection device connecting piece (24) is connected with the upper shell (21) through a screw, the detection device (25) is connected with the detection device connecting piece (24) through a screw,
the lubricating connector-1 (17) is connected with the lower bottom shell (18) through a screw, the lower grease outlet-1 (1) is connected with the lubricating connector-1 (17) through a screw, the grease mounting barrel (6) is connected with the lower grease outlet-1 (1) through a screw, the grease mounting barrel end cover (8) is connected with the grease mounting barrel (6) through a screw, the lower grease outlet-2 (9) is connected with the grease mounting barrel end cover (8) through a screw, the upper grease outlet-1 (12) is connected with the lower grease outlet-2 (9) through a screw, the connector-1 (7) is connected with the upper grease outlet-1 (12) through a screw, and the upper grease outlet-2 (15) is connected with the connector-1 (7) through a screw, the step motor (14) for lubrication is connected with the upper lubricating grease outlet-2 (15) through a screw, the oil extruding rod (13) is connected with a screw shaft (5) of the step motor for lubrication through a screw thread, the oil extruding rod (13) slides in a reserved groove of the lubricating grease mounting cylinder (6), the bottled lubricating grease (3) is placed in the lubricating grease mounting cylinder (6), the lantern ring 1(10), the lantern ring 2(11), the lantern ring 3(36), the lantern ring 4(37) are respectively inserted into the lower lubricating grease outlet-2 (9), the upper lubricating grease outlet-1 (12), the lower lubricating grease outlet-1 (1), the upper lubricating grease outlet-2 (15), the lantern ring 1(10) and the lantern ring 2(11) are sleeved on the steel wire rope (4), the lantern ring 3(36), and the lantern ring 4(37) is sleeved on the steel wire rope (4).
The invention has the advantages that the function of detecting the damage defect of the steel wire rope in a working state is realized, the lubricating oil of the steel wire rope is smeared while the defect of the steel wire rope is detected, the daily maintenance of the steel wire rope is realized, and the detection of the steel wire ropes with different diameters can be realized only by replacing different lantern rings.
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Description of the drawings:
FIG. 1 is a front view of a novel steel wire rope detection robot according to the present invention;
FIG. 2 is a three-dimensional structure diagram of a novel steel wire rope detection robot according to the present invention;
FIG. 3 is a top view of the novel steel wire rope detection robot of the present invention;
FIG. 4 is a cross-sectional view of FIG. 3;
FIG. 5 is a flow chart of the novel steel wire rope detection robot according to the present invention;
FIG. 6 is a schematic diagram of a novel steel wire rope detection robot according to the present invention;
FIG. 7 shows a part-large synchronous belt wheel shaft-1 (2) of the novel steel wire rope detection robot according to the present invention;
FIG. 8 shows a part oil squeezing rod (13) of the novel steel wire rope detection robot according to the invention;
FIG. 9 shows a grease outlet-1 (12) on a part of the novel steel wire rope detection robot according to the present invention;
FIG. 10 shows a part lower grease outlet-2 (9) of the novel steel wire rope detection robot according to the present invention;
FIG. 11 shows a part lower grease outlet-1 (1) of the novel steel wire rope detection robot according to the present invention;
FIG. 12 shows a grease outlet-2 (15) on a part of the novel steel wire rope detection robot according to the present invention;
fig. 13 shows a part lantern ring 1, a lantern ring 2, a lantern ring 3 and a lantern ring 4 of the novel steel wire rope detection robot;
FIG. 14 shows a V-shaped wheel (16) of a new type of robot for testing steel cables according to the present invention;
in the figure: a steel wire rope detection robot mainly comprises: a lower lubricating grease outlet-1 (1), a large synchronous belt wheel shaft-1 (2), bottled lubricating grease (3), a steel wire rope (4), a stepping motor screw shaft (5) for lubrication, a lubricating grease mounting cylinder (6), a connecting piece-1 (7), a lubricating grease mounting cylinder end cover (8), a lower lubricating grease outlet-2 (9), a lantern ring 1(10), a lantern ring 2(11), an upper lubricating grease outlet-1 (12), an oil squeezing rod (13), a stepping motor (14) for lubrication, an upper lubricating grease outlet-2 (15), a V-shaped wheel (16), a lubricating connecting piece-1 (17), a lower bottom shell (18), a lubricating connecting piece-2 (19), a pressing spring rod (20), an upper shell (21), a stepping motor (22) for pressing, a detecting device connecting piece (24), a detecting device (25) and a rotating hinge (26), the device comprises a synchronous belt (27), a large synchronous belt wheel (28), a small synchronous belt wheel (29), a direct current motor (30), a large synchronous belt wheel shaft-2 (31), a pressing wheel (32), a hinged frame (33), a hinged joint (34), a stepping motor threaded frame (35) for pressing, a lantern ring 3(36) and a lantern ring 4 (37).
The specific implementation mode is as follows:
a steel wire rope detection robot mainly comprises: a lower lubricating grease outlet-1 (1), a large synchronous belt wheel shaft-1 (2), bottled lubricating grease (3), a steel wire rope (4), a stepping motor screw shaft (5) for lubrication, a lubricating grease mounting cylinder (6), a connecting piece-1 (7), a lubricating grease mounting cylinder end cover (8), a lower lubricating grease outlet-2 (9), a lantern ring 1(10), a lantern ring 2(11), an upper lubricating grease outlet-1 (12), an oil squeezing rod (13), a stepping motor (14) for lubrication, an upper lubricating grease outlet-2 (15), a V-shaped wheel (16), a lubricating connecting piece-1 (17), a lower bottom shell (18), a lubricating connecting piece-2 (19), a pressing spring rod (20), an upper shell (21), a stepping motor (22) for pressing, a detecting device connecting piece (24), a detecting device (25) and a rotating hinge (26), a synchronous belt (27), a large synchronous pulley (28), a small synchronous pulley (29), a direct current motor (30), a large synchronous pulley shaft-2 (31), a pressing wheel (32), a hinged frame (33), a hinged joint (34), a stepping motor threaded frame (35) for pressing, a lantern ring 3(36) and a lantern ring 4 (37);
the direct current motor (30) is installed on the lower bottom shell (18) through screws, the small synchronous pulley (29) is installed on an output shaft of the direct current motor (30), the V-shaped wheel (16) is connected with a large synchronous pulley shaft-1 (2) and a large synchronous pulley shaft-2 (31) through screws, the large synchronous pulley shaft-1 (2) and the large synchronous pulley shaft-2 (31) are installed on the lower bottom shell (18) and can rotate relative to the lower bottom shell (18), the large synchronous pulley (28) is installed on the large synchronous pulley shaft-2 (31), and the synchronous belt (27) is installed on the large synchronous pulley (28) and the small synchronous pulley (29);
the rotating hinge (26) is connected with the lower bottom shell (18) through a screw, and the rotating hinge (26) is connected with the upper shell (21) through a screw;
the lubricating connecting piece-2 (19) is connected with the upper shell (21) through a screw, the stepping motor (22) for compressing is in threaded connection with a stepping motor threaded frame (35) for compressing through a motor output screw rod, the stepping motor threaded frame (35) for compressing is hinged with a hinged frame (33) through a pin, the hinged frame (33) is hinged with a compressing wheel (32) through a pin, the hinged frame (33) is hinged with a compressing spring rod (20) through a pin, the compressing spring rod (20) is hinged with a hinged head (34) through a pin, and the hinged head (34) is connected with the upper shell (21) through a screw;
the detection device connecting piece (24) is connected with the upper shell (21) through a screw, the detection device (25) is connected with the detection device connecting piece (24) through a screw,
the lubricating connector-1 (17) is connected with the lower bottom shell (18) through a screw, the lower grease outlet-1 (1) is connected with the lubricating connector-1 (17) through a screw, the grease mounting barrel (6) is connected with the lower grease outlet-1 (1) through a screw, the grease mounting barrel end cover (8) is connected with the grease mounting barrel (6) through a screw, the lower grease outlet-2 (9) is connected with the grease mounting barrel end cover (8) through a screw, the upper grease outlet-1 (12) is connected with the lower grease outlet-2 (9) through a screw, the connector-1 (7) is connected with the upper grease outlet-1 (12) through a screw, and the upper grease outlet-2 (15) is connected with the connector-1 (7) through a screw, the step motor (14) for lubrication is connected with the upper lubricating grease outlet-2 (15) through a screw, the oil extruding rod (13) is connected with a screw shaft (5) of the step motor for lubrication through a screw thread, the oil extruding rod (13) slides in a reserved groove of the lubricating grease mounting cylinder (6), the bottled lubricating grease (3) is placed in the lubricating grease mounting cylinder (6), the lantern ring 1(10), the lantern ring 2(11), the lantern ring 3(36), the lantern ring 4(37) are respectively inserted into the lower lubricating grease outlet-2 (9), the upper lubricating grease outlet-1 (12), the lower lubricating grease outlet-1 (1), the upper lubricating grease outlet-2 (15), the lantern ring 1(10) and the lantern ring 2(11) are sleeved on the steel wire rope (4), the lantern ring 3(36), and the lantern ring 4(37) is sleeved on the steel wire rope (4).
Before the robot works, firstly, the loading work of bottled lubricating grease (3) is completed: the screw on the end cover (8) of the grease mounting cylinder is detached, then the bottled grease (3) is loaded into the grease mounting cylinder (6), and then the end cover (8) of the grease mounting cylinder is mounted on the grease mounting cylinder (6); then, the screws between the lower bottom shell (18) and the upper shell (21) are removed, the upper body and the lower body are turned open through a rotating hinge (26), a sleeve ring 1(10), a sleeve ring 2(11), a sleeve ring 3(36) and a sleeve ring 4(37) which are suitable for the inner diameter are selected according to the diameter of the steel wire rope (4), the sleeve rings are respectively inserted into a lower lubricating grease outlet-2 (9), an upper lubricating grease outlet-1 (12), a lower lubricating grease outlet-1 (1), an upper lubricating grease outlet-2 (15) and steel wire ropes with different diameters are selected from the sleeve rings with different diameters, then the robot is closed, the upper shell (21) and the lower bottom shell (18) are connected together through the screws, and the robot is installed on the steel wire rope (4);
after the robot is arranged on the steel wire rope (4), the robot is electrified to enable the stepping motor (22) for compaction to rotate, and then the stepping motor threaded rack (35) for compaction is enabled to move up and down through the threaded lead screw according to the difference of the diameters of the steel wire rope (4), so that the compaction effect of the compaction device on the steel wire rope (4) is completed;
when the robot works, as shown in fig. 5, the power switch is turned on, the signal detected by the detection device (25) is transmitted to the computer, and the detected signal is processed by computer software; meanwhile, the direct current motor (30) starts to rotate, and the V-shaped wheel (16) is driven to rotate through the small synchronous belt wheel (29), the synchronous belt (27) and the large synchronous belt wheel (28), so that the robot is pushed to advance under the action of friction force; when the direct current motor (30) starts to rotate, the step motor (14) for lubrication starts to rotate, the oil extruding rod (13) is pushed, the lubricating grease in the bottled lubricating grease (3) is extruded out, and the lubricating grease reaches the steel wire rope (4) through the lubricating grease channel, so that the lubrication of the steel wire rope is completed; and finishing the detection and lubrication process of the steel wire rope in the working state.
Claims (7)
1. The utility model provides a novel wire rope inspection robot, characterized by mainly by: a lower lubricating grease outlet-1 (1), a large synchronous belt wheel shaft-1 (2), bottled lubricating grease (3), a steel wire rope (4), a stepping motor screw shaft (5) for lubrication, a lubricating grease mounting cylinder (6), a connecting piece-1 (7), a lubricating grease mounting cylinder end cover (8), a lower lubricating grease outlet-2 (9), a lantern ring 1(10), a lantern ring 2(11), an upper lubricating grease outlet-1 (12), an oil squeezing rod (13), a stepping motor (14) for lubrication, an upper lubricating grease outlet-2 (15), a V-shaped wheel (16), a lubricating connecting piece-1 (17), a lower bottom shell (18), a lubricating connecting piece-2 (19), a pressing spring rod (20), an upper shell (21), a stepping motor (22) for pressing, a detecting device connecting piece (24), a detecting device (25) and a rotating hinge (26), the device comprises a synchronous belt (27), a large synchronous belt wheel (28), a small synchronous belt wheel (29), a direct current motor (30), a large synchronous belt wheel shaft-2 (31), a pressing wheel (32), a hinged frame (33), a hinged joint (34), a stepping motor threaded frame (35) for pressing, a lantern ring 3(36) and a lantern ring 4 (37).
2. The novel steel wire rope detection robot as claimed in claim 1, wherein the dc motor (30) is mounted on the lower bottom shell (18) through screws, the small synchronous pulley (29) is mounted on an output shaft of the dc motor (30), the V-shaped wheel (16) is connected with the large synchronous pulley shaft-1 (2) and the large synchronous pulley shaft-2 (31) through screws, the large synchronous pulley shaft-1 (2) and the large synchronous pulley shaft-2 (31) are mounted on the lower bottom shell (18) and can rotate relative to the lower bottom shell (18), the large synchronous pulley (28) is mounted on the large synchronous pulley shaft-2 (31), and the synchronous belt (27) is mounted on the large synchronous pulley (28) and the small synchronous pulley (29).
3. The novel steel wire rope detection robot is characterized in that the rotating hinge (26) is connected with the lower shell (18) through a screw, and the rotating hinge (26) is connected with the upper shell (21) through a screw.
4. The novel steel wire rope detection robot as claimed in claim 1, wherein the lubricating connector-2 (19) is connected with the upper housing (21) through a screw, the stepping motor (22) for compressing is in threaded connection with the stepping motor threaded frame (35) for compressing through a motor output lead screw, the stepping motor threaded frame (35) for compressing is hinged with the hinged frame (33) through a pin, the hinged frame (33) is hinged with the compressing wheel (32) through a pin, the hinged frame (33) is hinged with the compressing spring rod (20) through a pin, the compressing spring rod (20) is hinged with the hinged head (34) through a pin, and the hinged head (34) is connected with the upper housing (21) through a screw.
5. The novel steel wire rope detection robot is characterized in that the detection device connecting piece (24) is connected with the upper shell (21) through a screw, and the detection device (25) is connected with the detection device connecting piece (24) through a screw.
6. The novel steel wire rope detection robot as claimed in claim 1, wherein the lubricating connector-1 (17) is connected with the lower bottom shell (18) through a screw, the lower grease outlet-1 (1) is connected with the lubricating connector-1 (17) through a screw, the grease mounting cylinder (6) is connected with the lower grease outlet-1 (1) through a screw, the grease mounting cylinder end cover (8) is connected with the grease mounting cylinder (6) through a screw, the lower grease outlet-2 (9) is connected with the grease mounting cylinder end cover (8) through a screw, the upper grease outlet-1 (12) is connected with the lower grease outlet-2 (9) through a screw, and the connector-1 (7) is connected with the upper grease outlet-1 (12) through a screw, the upper grease outlet-2 (15) is connected with the connecting piece-1 (7) through a screw, and the stepping motor (14) for lubricating is connected with the upper grease outlet-2 (15) through a screw.
7. The novel steel wire rope detection robot as claimed in claim 1, wherein the oil squeezing rod (13) is connected with a stepping motor screw shaft (5) for lubrication through threads, the oil squeezing rod (13) slides in a reserved groove of the grease mounting cylinder (6), the bottled grease (3) is placed in the grease mounting cylinder (6), the lantern ring 1(10), the lantern ring 2(11), the lantern ring 3(36), the lantern ring 4(37) are respectively inserted into the lower grease outlet-2 (9), the upper grease outlet-1 (12), the lower grease outlet-1 (1), the upper grease outlet-2 (15), the lantern ring 1(10) and the lantern ring 2(11) are sleeved on the steel wire rope (4), the lantern ring 3(36), and the lantern ring 4(37) are sleeved on the steel wire rope (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920239728.8U CN209985692U (en) | 2019-02-25 | 2019-02-25 | Novel wire rope detection robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920239728.8U CN209985692U (en) | 2019-02-25 | 2019-02-25 | Novel wire rope detection robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209985692U true CN209985692U (en) | 2020-01-24 |
Family
ID=69288689
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920239728.8U Expired - Fee Related CN209985692U (en) | 2019-02-25 | 2019-02-25 | Novel wire rope detection robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209985692U (en) |
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2019
- 2019-02-25 CN CN201920239728.8U patent/CN209985692U/en not_active Expired - Fee Related
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Granted publication date: 20200124 |