CN209984956U - Automatic heating and pollution discharging device for oil-gas separation cylinder - Google Patents
Automatic heating and pollution discharging device for oil-gas separation cylinder Download PDFInfo
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- CN209984956U CN209984956U CN201920721794.9U CN201920721794U CN209984956U CN 209984956 U CN209984956 U CN 209984956U CN 201920721794 U CN201920721794 U CN 201920721794U CN 209984956 U CN209984956 U CN 209984956U
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 51
- 238000000926 separation method Methods 0.000 title claims abstract description 26
- 238000007599 discharging Methods 0.000 title claims abstract description 15
- 239000007788 liquid Substances 0.000 claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 42
- 239000010410 layer Substances 0.000 claims abstract description 41
- 239000010865 sewage Substances 0.000 claims abstract description 38
- 239000011241 protective layer Substances 0.000 claims abstract description 14
- 238000007654 immersion Methods 0.000 claims abstract description 5
- 238000009413 insulation Methods 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 5
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 3
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 3
- 241001330002 Bambuseae Species 0.000 claims description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 3
- 239000011425 bamboo Substances 0.000 claims description 3
- 238000011084 recovery Methods 0.000 claims description 2
- 239000010687 lubricating oil Substances 0.000 abstract description 14
- 238000000034 method Methods 0.000 description 7
- 238000009434 installation Methods 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 206010061692 Benign muscle neoplasm Diseases 0.000 description 1
- 201000004458 Myoma Diseases 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
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Abstract
The utility model discloses an automatic heating and sewage discharging device of an oil-gas separation cylinder, which comprises a cylinder body, wherein a heating layer is sleeved on the side surface of the cylinder body; a lining is arranged between the heating layer and the cylinder body, a temperature sensor is arranged between the lining and the heating layer, and a protective layer is sleeved outside the heating layer; a lower liquid level sensor is arranged on the inner wall of the cylinder body, and an upper liquid level sensor is arranged above the lower liquid level sensor; a first water immersion sensor is arranged on one side of the lower liquid level sensor; the bottom end part of the barrel is connected with a sewage discharge pipe, and a sewage discharge electromagnetic valve is arranged on the sewage discharge pipe; and a manual blow-down valve is arranged on one side of the blow-down electromagnetic valve, and a second water sensor is arranged between the manual blow-down valve and the blow-down electromagnetic valve. The utility model discloses not only can improve the utilization ratio of lubricating oil, still have long service life, operating stability is good, the security is high, convenient to use and the effectual advantage of blowdown.
Description
Technical Field
The utility model relates to an automatic waste fitting discharging, especially oil-gas separation section of thick bamboo self-heating waste fitting discharging.
Background
In large-scale metal manufacturing plants, electric power and industrial and mining enterprises, low-pressure compressed air is indispensable in purging and cleaning of various devices, and is also a main power source for various electric wrenches and starting wrenches. Compressed air generated by the low-pressure air compressor during working is discharged through the oil-gas separation cylinder, but the operating time of the compressor is short, the temperature of the oil-gas separation cylinder is generally kept at 60-65 ℃, so that more moisture in the air stays in the cylinder in a liquid state, and the effective volume of the oil-gas separation cylinder is reduced due to long-time accumulation of liquid water in the cylinder, so that the compressor is overloaded and tripped, and the operating stability is poor; meanwhile, lubricating oil emulsification can be caused when the moisture of the myoma in the oil-gas separation cylinder is more, so that the lubricating oil can be discharged along with sewage in the sewage discharging process of the oil-gas separation cylinder, and waste is caused. Therefore, the existing oil-gas separation cylinder has the problems of poor operation stability and low utilization rate of lubricating oil in the use process.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an oil-gas separation section of thick bamboo self-heating waste fitting discharging. The utility model discloses not only can improve the utilization ratio of lubricating oil, still have the good advantage of operating stability.
The technical scheme of the utility model: the automatic heating and pollution discharging device of the oil-gas separation cylinder comprises a cylinder body, wherein a heating layer is sleeved on the side surface of the cylinder body; a lining is arranged between the heating layer and the cylinder body, a temperature sensor is arranged between the lining and the heating layer, and a protective layer is sleeved outside the heating layer; a lower liquid level sensor is arranged on the inner wall of the cylinder body, and an upper liquid level sensor is arranged above the lower liquid level sensor; a first water immersion sensor is arranged on one side of the lower liquid level sensor; the bottom end part of the barrel is connected with a sewage discharge pipe, and a sewage discharge electromagnetic valve is arranged on the sewage discharge pipe; and a manual blow-down valve is arranged on one side of the blow-down electromagnetic valve, and a second water sensor is arranged between the manual blow-down valve and the blow-down electromagnetic valve.
In the automatic heating and sewage discharging device of the oil-gas separation cylinder, a heat insulation layer is arranged between the protective layer and the heating layer, and a plurality of triangular reflecting grooves are formed in the inner side surface of the heat insulation layer.
In the automatic heating and sewage discharging device for the oil-gas separation cylinder, an installation frame is arranged on the side wall of the protective layer, and a controller is arranged in the installation frame; the temperature sensor, the upper liquid level sensor, the lower liquid level sensor, the first water sensor, the second water sensor and the sewage discharge electromagnetic valve are all electrically connected with the controller.
In the automatic heating and sewage discharging device for the oil-gas separation cylinder, the middle part of the bottom surface of the cylinder body is provided with a sewage discharging port; the outer side wall of the sewage draining port is sleeved with a mounting ring, and the sewage draining pipe is connected with the mounting ring.
In the automatic heating and sewage discharging device for the oil-gas separation cylinder, the lining is provided with a plurality of uniformly distributed heat return holes.
Compared with the prior art, the utility model improves the existing pollution discharge device for the oil-gas separation cylinder, heats the cylinder body by arranging the heating layer on the cylinder body, so that the temperature in the cylinder body is improved from 60-65 ℃ to 85-95 ℃, and the moisture in the cylinder body basically moves up in a gaseous form and exists in the cylinder body; the upper liquid level sensor is used for detecting the highest warning liquid level in the cylinder body so as to judge whether sewage discharge work is carried out or not, the lower liquid level sensor is used for detecting a liquid level low signal in the cylinder body, and a water signal detected by the first water sensor is matched, so that emulsified lubricating oil can be prevented from being discharged together in the sewage discharge process, and the utilization rate of the lubricating oil is improved; the phenomenon that a large amount of liquid water exists in the oil-gas separation cylinder can be eliminated by utilizing the common matching of the heating layer, the upper liquid level sensor, the lower liquid level sensor and the first water sensor, so that the damage of the oil-gas separation cylinder caused by the liquid water is eliminated, and the service life of the equipment is prolonged; meanwhile, a blowdown electromagnetic valve and a manual blowdown valve are arranged, and a second water sensor is arranged between the manual blowdown valve and the blowdown electromagnetic valve, so that subsequent blowdown can be detected, the loss of lubricating oil caused by the failure of the first water sensor or the blowdown electromagnetic valve is avoided, and the operation stability is improved; through setting up protective layer and temperature sensor, the protective layer can avoid human and zone of heating direct contact, and temperature sensor can avoid zone of heating high temperature, has improved the security. In addition, the utility model discloses still through set up the insulating layer between protective layer and zone of heating, be equipped with a plurality of reflecting grooves on the insulating layer, utilize the reflecting groove can go back the heat radiation reflection that the zone of heating produced, the heat radiation that reflects back radiates on the barrel through backheating hole to make the heat be used for heating the barrel as far as, improved the utilization ratio of the energy; by arranging the controller, the whole heating and pollution discharge process is controlled by the controller, so that the use is convenient; the bottom surface of the cylinder body is hemispherical, and the collection effect of the spherical bottom is utilized, so that the lubricating oil is prevented from being discharged as much as possible in the sewage discharge process, and the sewage discharge effect is improved; through setting up the collar, can guarantee the leakproofness of blow off pipe and drain. Therefore, the utility model discloses not only can improve the utilization ratio of lubricating oil, still have long service life, operating stability is good, the security is high, convenient to use and the effectual advantage of blowdown.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
fig. 3 is a control schematic diagram of the present invention.
The labels in the figures are: 1-cylinder, 2-heating layer, 3-lining, 4-temperature sensor, 5-protective layer, 6-lower liquid level sensor, 7-upper liquid level sensor, 8-first water sensor, 9-blow-off pipe, 10-blow-off electromagnetic valve, 11-manual blow-off valve, 12-second water sensor, 13-thermal insulation layer, 14-reflection groove, 15-mounting frame, 16-controller, 18-blow-off outlet, 19-mounting ring, and 20-heat-recovery hole.
Detailed Description
The following description is made with reference to the accompanying drawings and examples, but not to be construed as limiting the invention.
Examples are given. An automatic heating and pollution discharging device of an oil-gas separation cylinder is shown in figures 1 to 3 and comprises a cylinder body 1, wherein a heating layer 2 is sleeved on the side surface of the cylinder body 1; a lining 3 is arranged between the heating layer 2 and the cylinder body 1, a temperature sensor 4 is arranged between the lining 3 and the heating layer 2, and a protective layer 5 is sleeved outside the heating layer 2; a lower liquid level sensor 6 is arranged on the inner wall of the cylinder body 1, and an upper liquid level sensor 7 is arranged above the lower liquid level sensor 6; a first water sensor 8 is arranged on one side of the lower liquid level sensor 6; the bottom end part of the barrel body 1 is connected with a sewage discharge pipe 9, and a sewage discharge electromagnetic valve 10 is arranged on the sewage discharge pipe 9; a manual blowoff valve 11 is arranged at one side of the blowoff electromagnetic valve 10, and a second water sensor 12 is arranged between the manual blowoff valve 11 and the blowoff electromagnetic valve 10.
A heat insulation layer 13 is arranged between the protective layer 5 and the heating layer 2, and a plurality of triangular reflecting grooves 14 are arranged on the inner side surface of the heat insulation layer 13; an installation frame 15 is arranged on the side wall of the protective layer 5, and a controller 16 is arranged in the installation frame 15; the temperature sensor 4, the upper liquid level sensor 7, the lower liquid level sensor 6, the first water sensor 8, the second water sensor 12 and the sewage discharge electromagnetic valve 10 are all electrically connected with the controller 16; a sewage draining outlet 18 is formed in the middle of the bottom surface of the barrel 1; the outer side wall of the sewage draining exit 18 is sleeved with a mounting ring 19, and the sewage draining pipe 9 is connected with the mounting ring 19; the inner lining 3 is provided with a plurality of uniformly distributed regenerative holes 20.
The working principle is as follows: the first water sensor 8 and the second water sensor 12 used in the utility model are all of JRFW-2-18, EG-SJP12 or ES-WDT and other models; the controller 16 adopts SPC-STW-1810, MAM-200 or FP-XC14T and other models; the used temperature sensor 4 adopts models such as DS18B20, PT100 or WRM-101; the used lower liquid level sensor 6 and the upper liquid level sensor 7 adopt XY-UQK, UT-81 or RZ-JY500 and other models.
When the manual sewage draining valve is used, the whole device is connected with an external power supply, then the controller 16, the temperature sensor 4, the lower liquid level sensor 6, the upper liquid level sensor 7, the first water immersion sensor 8 and the second water immersion sensor 12 are started, and the manual sewage draining valve 11 is in a normally open state; then, an external power supply is controlled by a controller 16 to electrify the heating layer 2, so that electric heating wires in the heating layer 2 are electrified to generate heat, the cylinder body 1 of the oil-gas separation cylinder is heated, the temperature in the cylinder body 1 is slowly increased to 85-95 ℃, most of liquid water in the cylinder body 1 can exist in a gaseous water form, and accordingly hot air is discharged out of the cylinder body 1, the effective volume of the cylinder body 1 is further ensured, the phenomenon of overload trip is avoided, and the stability in operation is improved; in the heating process of the heating layer 2, part of the component can be radiated on the heat insulation layer 13, and at this time, the reflection groove 14 on the heat insulation layer 13 can reflect the radiated heat back to the heating layer 2 and radiate the heat to the cylinder body 1 through the heat return hole 20 on the lining 3, so that the heat generated by the heating layer 2 can be used for heating the cylinder body 1 as much as possible, and the utilization rate of energy is improved.
Part of the water which is not vaporized stays in the cylinder body 1, and the long-time accumulation can emulsify the lubricating oil so that an oil-water layer is formed on the cylinder body 1; when the height of the oil-water layer reaches the upper liquid level sensor 7, the upper liquid level sensor 7 sends a liquid level signal to the controller 16, and the controller 16 controls the blow-down electromagnetic valve 10 to be opened, so that the oil-water in the barrel 1 is discharged into the blow-down pipe 9 along with the blow-down port 18 to carry out blow-down work; along with the inside oily water layer liquid level of carrying on of blowdown reduces, reach below level sensor 6 when the liquid level for level sensor 6 does not send the signal for controller 16 down, and first water logging sensor 8 is also not sending the signal for controller 16 time, and controller 16 just can control blowdown solenoid valve 10 and close, thereby accomplishes the blowdown work, and whole process is carried out automated control by controller 16, has made things convenient for the use.
In the process of pollution discharge, in order to prevent the phenomenon that lubricating oil is discharged as sewage due to the fault of a certain detection part or a controlled part, a second water sensor 12 is arranged; the second water sensor 12 is used for detecting the discharged liquid between the blowdown electromagnetic valve 10 and the manual blowdown valve 11, and when all the components work normally, the liquid between the blowdown electromagnetic valve 10 and the manual blowdown valve 11 is water, so the second water sensor 12 can always send a signal to the controller 16; when a certain part in the front is in failure, the liquid between the blowdown electromagnetic valve 10 and the manual blowdown valve 11 becomes lubricating oil, the second water sensor 12 cannot detect water, a signal cannot be sent to the controller 16, and the controller 16 sends out an alarm to remind an operator to close the manual blowdown valve 11, so that the discharge of the lubricating oil is reduced as much as possible.
Claims (5)
1. Oil-gas separation section of thick bamboo self-heating waste fitting discharging, its characterized in that: comprises a cylinder body (1), wherein a heating layer (2) is sleeved on the side surface of the cylinder body (1); a lining (3) is arranged between the heating layer (2) and the cylinder body (1), a temperature sensor (4) is arranged between the lining (3) and the heating layer (2), and a protective layer (5) is sleeved outside the heating layer (2); a lower liquid level sensor (6) is arranged on the inner wall of the cylinder body (1), and an upper liquid level sensor (7) is arranged above the lower liquid level sensor (6); a first water immersion sensor (8) is arranged on one side of the lower liquid level sensor (6); the bottom end part of the barrel body (1) is connected with a sewage discharge pipe (9), and a sewage discharge electromagnetic valve (10) is arranged on the sewage discharge pipe (9); a manual blow-down valve (11) is arranged on one side of the blow-down electromagnetic valve (10), and a second water sensor (12) is arranged between the manual blow-down valve (11) and the blow-down electromagnetic valve (10).
2. The oil-gas separation cylinder automatic heating blowdown apparatus of claim 1, wherein: a heat insulation layer (13) is arranged between the protective layer (5) and the heating layer (2), and a plurality of triangular reflection grooves (14) are arranged on the inner side surface of the heat insulation layer (13).
3. The oil-gas separation cylinder automatic heating blowdown apparatus of claim 1, wherein: a mounting frame (15) is arranged on the side wall of the protective layer (5), and a controller (16) is arranged in the mounting frame (15); the temperature sensor (4), the upper liquid level sensor (7), the lower liquid level sensor (6), the first water sensor (8), the second water sensor (12) and the sewage discharge electromagnetic valve (10) are all electrically connected with the controller (16).
4. The oil-gas separation cylinder automatic heating blowdown apparatus of claim 1, wherein: a sewage draining outlet (18) is formed in the middle of the bottom surface of the barrel body (1); the outer side wall of the sewage draining exit (18) is sleeved with a mounting ring (19), and the sewage draining pipe (9) is connected with the mounting ring (19).
5. The oil-gas separation cylinder automatic heating blowdown apparatus of any one of claims 1 to 4, wherein: the lining (3) is provided with a plurality of uniformly distributed heat recovery holes (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920721794.9U CN209984956U (en) | 2019-05-20 | 2019-05-20 | Automatic heating and pollution discharging device for oil-gas separation cylinder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920721794.9U CN209984956U (en) | 2019-05-20 | 2019-05-20 | Automatic heating and pollution discharging device for oil-gas separation cylinder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209984956U true CN209984956U (en) | 2020-01-24 |
Family
ID=69294671
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920721794.9U Active CN209984956U (en) | 2019-05-20 | 2019-05-20 | Automatic heating and pollution discharging device for oil-gas separation cylinder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209984956U (en) |
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2019
- 2019-05-20 CN CN201920721794.9U patent/CN209984956U/en active Active
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