CN209978605U - High-efficient alloy smelting furnace - Google Patents
High-efficient alloy smelting furnace Download PDFInfo
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- CN209978605U CN209978605U CN201821922233.7U CN201821922233U CN209978605U CN 209978605 U CN209978605 U CN 209978605U CN 201821922233 U CN201821922233 U CN 201821922233U CN 209978605 U CN209978605 U CN 209978605U
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Abstract
The utility model discloses a high-efficient alloy smelting furnace, including smelting the device, it is including smelting the shell to smelt the device, it is equipped with electromagnetic heater to smelt the shell inner wall, it is equipped with the carousel to smelt the shell inside, the carousel top is equipped with the fixed block, the fixed block top is equipped with melts the bucket, it is equipped with the bull stick to melt the bucket inside, the bull stick runs through and melts the bucket and extend to the outside, the bull stick bottom is equipped with the draw-in groove, fixed block and draw-in groove phase-match, the bull stick outside is equipped with the puddler, the puddler sets up for the slope, it is equipped with solid fixed ring to melt the bucket outside, gu the fixed ring top is equipped with the cingulum, the cingulum. The utility model discloses a be equipped with and smelt the device, electromagnetic heater heats the shell of smelting, makes bull stick and puddler motionless under the circumstances that the fixed block keeps motionless simultaneously to make the puddler stir the alloy of inside, be favorable to making being heated of alloy even.
Description
Technical Field
The utility model relates to the technical field of metal materials, in particular to high-efficient alloy smelting furnace.
Background
The smelting furnace adopts a 200-2500 Hz medium-frequency power supply for induction heating, has the power range of 20-2500 KW, can be called as a medium-frequency electric furnace according to the characteristics of the smelting furnace, is mainly used for smelting and temperature raising of other metals such as precious metals, such as gold, platinum, silver, copper, iron, stainless steel, aluminum alloy, aluminum and the like, and is ideal equipment for processing of college laboratories, research institutes, ornaments and precision castings. The smelting furnace is a necessary product in the existing alloy processing technology, and the alloy solution is prepared by adding raw materials into the smelting furnace in the processing process.
However, the existing smelting furnace has uneven heating efficiency in the processing process, so that the melting speed of part of alloy is slow, and the smelting efficiency is influenced.
Therefore, it is necessary to invent a high efficiency alloy melting furnace to solve the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a high-efficient alloy smelting furnace, the motor drives gear and toothed belt motion through the pivot, later drive solid fixed ring rotatory, electromagnetic heater heats the smelting shell, make bull stick and puddler motionless under the fixed block circumstances that keeps motionless simultaneously, thereby make the puddler stir the alloy of inside, be favorable to making being heated of alloy even, make the alloy that does not melt obtain dissolving, it melts efficiency to promote to carry to be favorable to, guarantee the speed and the quality of dissolving, with the problem of proposing in solving above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a high-efficient alloy smelting furnace, is including smelting the device, it is equipped with electromagnetic heater including smelting the shell to smelt the device, it is equipped with the carousel to smelt the shell inner wall, it is equipped with the fixed block to smelt the shell top, the fixed block top is equipped with melts the bucket, it is equipped with the bull stick to melt the bucket inside, the bull stick runs through to melt the bucket and extends to the outside, the bull stick bottom is equipped with the draw-in groove, fixed block and draw-in groove phase-match, the bull stick outside is equipped with the puddler, the puddler sets up for the slope, it is equipped with solid fixed ring to melt the bucket outside, gu the fixed ring top is equipped with the cingulum, the cingulum top is equipped with the gear, gear and cingulum meshing, gear one side is equipped with the pivot.
Preferably, a barrel cover is arranged at the top of the melting barrel, one end of the barrel cover is hinged with one end of the melting barrel, an air inlet pipe is arranged at the top of the barrel cover, and a one-way air valve is arranged on one side of the air inlet pipe.
Preferably, the other side of the barrel cover is provided with a hasp, and the hasp is fixedly connected with the melting barrel.
Preferably, the bottom of the fixing ring is provided with an annular groove, the bottom of the annular groove is provided with a ball, and the ball is connected with the annular groove in a sliding manner.
Preferably, one side of the one-way air valve is provided with an observation tube, and the observation tube penetrates through the barrel cover and extends to the inside.
The utility model discloses a technological effect and advantage:
1. the smelting device is arranged, the motor drives the gear and the toothed belt to move through the rotating shaft, then the fixing ring is driven to rotate, the electromagnetic heater heats the smelting shell, and the rotating rod and the stirring rod are fixed under the condition that the fixing block is kept fixed, so that the stirring rod stirs the alloy inside, the alloy is uniformly heated, the alloy which is not melted is dissolved, the melting efficiency is improved, and the dissolving speed and quality are ensured;
2. through being equipped with one-way air valve, simultaneously when smelting the inside pressure of shell and exhausting through one-way air valve, be favorable to guaranteeing the equilibrium of inside atmospheric pressure, reduce outside air and enter into and smelt inside the shell, will smelt the inside air piece of shell and discharge simultaneously, take place oxidation reaction when avoiding the alloy to dissolve and produce the consume to the alloy.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of a partial structure of the part a in fig. 1 according to the present invention.
Fig. 3 is a schematic view of a partial structure of the part B in fig. 1 according to the present invention.
In the figure: 1 smelting device, 2 smelting shell, 3 electromagnetic heater, 4 turnplate, 5 fixed blocks, 6 smelting barrel, 7 rotating rod, 8 clamping grooves, 9 stirring rod, 10 fixed ring, 11 toothed belt, 12 gear, 13 rotating shaft, 14 motor, 15 barrel cover, 16 air inlet pipe, 17 one-way air valve, 18 snap lock, 19 ring groove, 20 ball, 21 observation barrel and 22 universal wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides a high-efficiency alloy smelting furnace as shown in figures 1-3, which comprises a smelting device 1, wherein the smelting device 1 comprises a smelting shell 2, the inner wall of the smelting shell 2 is provided with an electromagnetic heater 3, a rotary disc 4 is arranged inside the smelting shell 2, the top of the rotary disc 4 is provided with a fixed block 5, the top of the fixed block 5 is provided with a smelting barrel 6, the inside of the smelting barrel 6 is provided with a rotary rod 7, the rotary rod 7 penetrates through the smelting barrel 6 and extends to the outside, the bottom of the rotary rod 7 is provided with a clamping groove 8, the fixed block 5 is matched with the clamping groove 8, the outside of the rotary rod 7 is provided with a stirring rod 9, the stirring rod 9 is arranged in an inclined way, the outside of the smelting barrel 6 is provided with a fixed ring 10, the top of the fixed ring 10 is provided with a toothed belt 11, the top of the toothed belt 11 is provided with a gear, pivot 13 one side is equipped with motor 14, motor 14 and ball 20 all with smelt shell 2 fixed connection, smelt device 1 through being equipped with, motor 14 drives gear 12 and toothed belt 11 motion through pivot 13, later drive solid fixed ring 10 is rotatory, electromagnetic heater 3 heats smelting shell 2, make bull stick 7 and puddler 9 motionless under the circumstances that fixed block 5 keeps motionless simultaneously, thereby make puddler 9 stir the alloy of inside, be favorable to making being heated of alloy even, make the alloy that does not melt obtain dissolving, it melts efficiency to promote to be favorable to rising, guarantee the speed and the quality of dissolving.
Further, in the above technical scheme, a barrel cover 15 is arranged at the top of the melting barrel 6, one end of the barrel cover 15 is hinged to one end of the melting barrel 6, an air inlet pipe 16 is arranged at the top of the barrel cover 15, a one-way air valve 17 is arranged on one side of the air inlet pipe 16, and the one-way air valve 17 is arranged, so that when the pressure inside the melting shell 2 is too high, air is exhausted through the one-way air valve 17, thereby being beneficial to ensuring the balance of the internal air pressure, reducing the external air entering the melting shell 2, and simultaneously exhausting the air sheet inside the melting shell 2, and avoiding the consumption of the alloy caused by oxidation reaction when the alloy;
further, in the above technical solution, a latch 18 is arranged on the other side of the barrel cover 15, and the latch 18 is fixedly connected with the melting barrel 6;
further, in the above technical solution, the bottom of the fixing ring 10 is provided with a ring groove 19, the bottom of the ring groove 19 is provided with a ball 20, the ball 20 is connected with the ring groove 19 in a sliding manner, and the ring groove 19 and the ball 20 are arranged, so that the stability of rotation of the melting barrel 6 is ensured, and the displacement is avoided;
further, in the above technical solution, an observation tube 21 is arranged on one side of the one-way air valve 17, the observation tube 21 penetrates through the barrel cover 15 and extends to the inside, and the dissolution condition of the alloy can be known by arranging the observation tube 21;
further, in above-mentioned technical scheme, it is equipped with universal wheel 22 to smelt 2 bottoms of shell, universal wheel 22 with smelt 2 fixed connection of shell, through setting up universal wheel 22, promote the utility model discloses a removal efficiency.
This practical theory of operation:
referring to the attached drawings 1-3 of the specification, the alloy is placed in a smelting shell 2, a barrel cover 15 is closed through a snap 18, nitrogen is conveyed to the smelting shell 2 through an air inlet pipe 16, an electromagnetic heater 3 and a motor 14 are turned on, the motor 14 drives a gear 12 and a toothed belt 11 to move through a rotating shaft 13, then a fixing ring 10 is driven to rotate, the electromagnetic heater 3 heats the smelting shell 2, and meanwhile, a rotating rod 7 and a stirring rod 9 are fixed under the condition that a fixing block 5 is fixed, so that the stirring rod 9 stirs the alloy in the smelting shell, the alloy is heated uniformly, the unmelted alloy is dissolved, the melting efficiency is improved, and the dissolving speed and quality are ensured;
referring to the attached figure 1 of the specification, when the pressure inside the smelting shell 2 is too high, the air is exhausted through the one-way air valve 17, the balance of the internal air pressure is guaranteed, the external air is prevented from entering the smelting shell 2, meanwhile, an air sheet inside the smelting shell 2 is exhausted, and the alloy is prevented from being consumed due to oxidation reaction when the alloy is dissolved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.
Claims (5)
1. An efficient alloy smelting furnace is characterized in that: including smelting device (1), it is equipped with electromagnetic heater (3) including smelting shell (2) to smelt device (1), it is equipped with carousel (4) to smelt shell (2) inside, carousel (4) top is equipped with fixed block (5), fixed block (5) top is equipped with melts bucket (6), it is equipped with bull stick (7) to melt bucket (6) inside, bull stick (7) run through melts bucket (6) and extends to the outside, bull stick (7) bottom is equipped with draw-in groove (8), fixed block (5) and draw-in groove (8) phase-match, the bull stick (7) outside is equipped with puddler (9), puddler (9) are the slope setting, it is equipped with solid fixed ring (10) to melt bucket (6) outside, gu fixed ring (10) top is equipped with cingulum (11), cingulum (11) top is equipped with gear (12), gear (12) and toothed belt (11) meshing, gear (12) one side is equipped with pivot (13), pivot (13) one side is equipped with motor (14), motor (14) and ball (20) all with smelt shell (2) fixed connection.
2. A high efficiency alloy smelting furnace as claimed in claim 1, wherein: the top of the melting barrel (6) is provided with a barrel cover (15), one end of the barrel cover (15) is hinged with one end of the melting barrel (6), the top of the barrel cover (15) is provided with an air inlet pipe (16), and one side of the air inlet pipe (16) is provided with a one-way air valve (17).
3. A high efficiency alloy smelting furnace as claimed in claim 2, wherein: the other side of the barrel cover (15) is provided with a hasp (18), and the hasp (18) is fixedly connected with the melting barrel (6).
4. A high efficiency alloy smelting furnace as claimed in claim 1, wherein: fixed ring (10) bottom is equipped with annular (19), annular (19) bottom is equipped with ball (20), ball (20) and annular (19) sliding connection.
5. A high efficiency alloy smelting furnace as claimed in claim 2, wherein: an observation tube (21) is arranged on one side of the one-way air valve (17), and the observation tube (21) penetrates through the barrel cover (15) and extends to the inside.
Priority Applications (1)
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CN201821922233.7U CN209978605U (en) | 2018-11-21 | 2018-11-21 | High-efficient alloy smelting furnace |
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CN201821922233.7U CN209978605U (en) | 2018-11-21 | 2018-11-21 | High-efficient alloy smelting furnace |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109373756A (en) * | 2018-11-21 | 2019-02-22 | 大连绿云科技有限公司 | A kind of efficient alloy smelting furnace and method |
CN114576993A (en) * | 2022-02-11 | 2022-06-03 | 田壮壮 | Metal smelting furnace |
CN114807516A (en) * | 2022-05-10 | 2022-07-29 | 响水恒生不锈钢铸造有限公司 | Top-blown smelting equipment for stainless steel refining |
-
2018
- 2018-11-21 CN CN201821922233.7U patent/CN209978605U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109373756A (en) * | 2018-11-21 | 2019-02-22 | 大连绿云科技有限公司 | A kind of efficient alloy smelting furnace and method |
CN114576993A (en) * | 2022-02-11 | 2022-06-03 | 田壮壮 | Metal smelting furnace |
CN114807516A (en) * | 2022-05-10 | 2022-07-29 | 响水恒生不锈钢铸造有限公司 | Top-blown smelting equipment for stainless steel refining |
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Effective date of registration: 20200513 Address after: Dengshahe Zhen Jiang Jia Cun, Jinzhou District, Dalian City, 116000 Liaoning Province Patentee after: Huijintai High Science & Technology Co., Ltd., Dalian Address before: 116000 No. 102-101, Gaoxin Street, Dalian Hi-tech Industrial Park, Liaoning Province Patentee before: DALIAN LVYUN TECHNOLOGY Co.,Ltd. |