CN209973892U - Multifunctional winding machine for non-woven fabric production line - Google Patents

Multifunctional winding machine for non-woven fabric production line Download PDF

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Publication number
CN209973892U
CN209973892U CN201920896174.9U CN201920896174U CN209973892U CN 209973892 U CN209973892 U CN 209973892U CN 201920896174 U CN201920896174 U CN 201920896174U CN 209973892 U CN209973892 U CN 209973892U
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woven fabric
cover plate
production line
infrared
infrared receiver
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CN201920896174.9U
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Chinese (zh)
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周星雨
杨炎军
李军营
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Zhengzhou Aia Nonwovens Co Ltd
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Zhengzhou Aia Nonwovens Co Ltd
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Abstract

The utility model discloses a multifunctional winder for a non-woven fabric production line, wherein a detection device is arranged at the top of a frame above a winding shaft; the detection device is movably arranged on the rack up and down through the driving device; the detection device comprises a cover plate, an infrared generator, an infrared receiver and a signal processing element; the infrared generator is arranged on one side of the lower surface of the cover plate; the infrared receiver is arranged on the other side of the lower surface of the cover plate; the infrared generator and the infrared receiver are horizontally arranged oppositely; the infrared receiver is connected to the alarm through the signal processing element; the utility model discloses the technical scheme who takes has solved because different processing needs, and required reel rolling thickness is also different, and the mode that adopts at present stops to convolute to certain thickness back through artifical observation, then cuts the non-woven fabrics, changes the reel, but such mode not only can not the accurate thickness of confirming still can lead to the extravagant problem of non-woven fabrics.

Description

Multifunctional winding machine for non-woven fabric production line
Technical Field
The utility model relates to a non-woven fabrics production line equipment technical field, concretely relates to non-woven fabrics production line is with multi-functional winder.
Background
Nonwoven fabrics, also known as nonwovens, are composed of oriented or random fibers. It is called a cloth because of its appearance and certain properties. The non-woven fabric has the characteristics of moisture resistance, air permeability, flexibility, light weight, no combustion supporting, easy decomposition, no toxicity or irritation, rich color, low price, recycling and the like. In the process of processing the nonwoven fabric, the processed nonwoven fabric needs to be wound on a roll. At present, a winding drum is generally arranged on a winding shaft which drives the winding drum to rotate, and non-woven fabrics are wound by rotating the winding drum; however, due to different processing requirements, the required winding thicknesses of the winding drums are different, the winding is stopped after the thickness is observed to be a certain value manually at present, the non-woven fabric is cut, and the winding drums are replaced, but the thickness cannot be accurately determined by the method, and the non-woven fabric is likely to be wasted.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a multi-functional winder is used to non-woven fabrics production line solves because the processing needs of difference, and required reel rolling thickness is also different, and the mode of adopting at present is through artifical observation coiling to certain thickness after, stops the coiling, then cuts the non-woven fabrics, changes the reel, but such mode not only can not the accurate problem of confirming thickness still can lead to the non-woven fabrics extravagant.
In order to solve the technical problem, the utility model adopts the following technical scheme: a multifunctional winder for a non-woven fabric production line comprises a rack, a winding shaft and a control cabinet; the winding shaft is driven by a motor to rotate and is arranged at the upper part of the frame; a control cabinet is arranged on one side of the rack; the motor is positioned in the control cabinet and is electrically connected to an external power supply; the top of the frame above the winding shaft is also provided with a detection device; the detection device is movably arranged on the rack up and down through the driving device; the detection device comprises a cover plate, an infrared generator, an infrared receiver and a signal processing element; the infrared generator is arranged on one side of the lower surface of the cover plate; the infrared receiver is arranged on the other side of the lower surface of the cover plate; the infrared generator and the infrared receiver are horizontally arranged oppositely; the infrared receiver is connected to the alarm through the signal processing element;
further, the cover plate is hollow inside; a solar cell panel is arranged on the upper surface of the cover plate; the solar cell panel is connected with a storage battery; the infrared generator, the infrared receiver and the signal processing element are all powered by a storage battery; the storage battery and the connecting circuit are both positioned in the cover plate;
furthermore, mounting parts extend downwards from two sides of the lower surface of the cover plate; the infrared generator is arranged on the mounting part at one side; the infrared receiver is arranged on the mounting part at the other side;
furthermore, the two driving devices are respectively positioned at two sides of the rack; the driving device comprises a cylinder, a telescopic rod and a connecting lug; the cylinder is fixedly arranged at the top of the frame; the connecting lugs are arranged on the lower surface of the cover plate; one end of the telescopic rod is connected with the air cylinder, and the other end of the telescopic rod is connected with the connecting lug;
furthermore, the connecting lug is positioned on one side of the mounting part;
furthermore, a non-woven fabric cleaning device is also arranged on the rack on one side of the winding shaft; the non-woven fabric cleaning device comprises an upper brush roll and a lower brush roll; the surface of the upper brush roll and the surface of the lower brush roll are provided with bristles; a gap between the upper brush roll and the lower brush roll forms a non-woven fabric channel;
further, the upper brush roll and the lower brush roll are movably sleeved with brush sleeves; the bristles are uniformly and densely distributed on the bristle sleeve;
the further technical proposal is that a plurality of barbs are arranged on the surface of the brush hair.
Compared with the prior art, the beneficial effects of the utility model are one of following at least:
1. the detection device is used for detecting the winding thickness of the winding drum on the winding shaft, is movably arranged on the rack up and down, and can adjust the height of the detection device according to different winding thicknesses so as to detect different thicknesses;
2. detection device sets up the frame top in rolling axle top, during the detection, infrared ray generator produces the infrared ray, infrared receiver receives infrared ray signal, increase when the thickness of rolling, non-woven fabrics book fender on the non-woven fabrics reel is between infrared receiver and infrared generator, the propagation path of infrared ray has been blockked, infrared receiver can not receive infrared ray signal, after that through signal processing component start-up alarm device, in time remind operating personnel, rolling thickness reaches the requirement, change the reel, the efficiency is improved, avoid the non-woven fabrics extravagant.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a side view of the structure of the present invention.
FIG. 3 is a schematic view of a part of the structure of the nonwoven fabric cleaning apparatus.
Fig. 4 is a schematic view of the structure of the bristle 164.
In the drawings: 1. a frame; 2. a winding shaft; 3. a control cabinet; 4. a motor; 5. a cover plate; 6. an infrared generator; 7. an infrared receiver; 8. a signal processing element; 9. an alarm; 10. a solar panel; 11. a storage battery; 12. an installation part; 13. a cylinder; 14. a telescopic rod; 15. connecting lugs; 16. a non-woven fabric cleaning device; 161. an upper brush roll; 162. a lower brush roll; 163. a bristle cover; 164. brushing; 165. a barb; 17. a nonwoven fabric.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1: as shown in fig. 1, a multifunctional winding machine for a non-woven fabric production line comprises a frame 1, a winding shaft 2 and a control cabinet 3; the winding shaft 2 is driven by a motor 4 to rotate and arranged at the upper part of the rack 1; a control cabinet 3 is arranged on one side of the rack 1; the motor 4 is positioned in the control cabinet 3 and is electrically connected to an external power supply; the top of the frame 1 above the winding shaft 2 is also provided with a detection device; the detection device is movably arranged on the rack 1 up and down through the driving device; the detection device comprises a cover plate 5, an infrared generator 6, an infrared receiver and a signal processing element 8; the infrared generator 6 is arranged on one side of the lower surface of the cover plate 5; the infrared receiver 7 is arranged on the other side of the lower surface of the cover plate 5; the infrared generator 6 and the infrared receiver 7 are horizontally arranged oppositely; the infrared receiver 7 is connected to an alarm 9 through a signal processing element 8; in this embodiment, the infrared generator 6, the infrared receiver 7, and the signal processing element 8 are all conventional electronic elements, and any one of the reasonable models can be selected. The alarm 9 to be used in the embodiment is an audible and visual alarm, and any reasonable type can be selected and used.
The detection device is used for detecting the winding thickness of the winding drum on the winding shaft 2, is movably arranged on the rack 1 up and down, and can adjust the height of the detection device according to different winding thicknesses so as to detect different thicknesses; detection device sets up at 1 top of frame above rolling axle 2, during the detection, infrared ray generator 6 produces the infrared ray, infrared receiver 7 receives infrared ray signal, thickness when the rolling increases, 17 book of non-woven fabrics to on the non-woven fabrics reel keep off between infrared receiver 7 and infrared generator 6, the propagation path of infrared ray has been obstructed, infrared receiver 7 can not receive infrared ray signal, after that, through signal processing component 8 start alarm device, in time remind operating personnel, rolling thickness reaches the requirement, change the reel, and efficiency is improved, avoid non-woven fabrics 17 extravagant.
As shown in fig. 1, the cover plate 5 is hollow inside; a solar cell panel 10 is arranged on the upper surface of the cover plate 5; the solar cell panel 10 is connected with a storage battery 11; the infrared generator 6 and the infrared receiver 7 are powered by a storage battery 11; the storage battery 11 and the connecting circuit are both positioned in the cover plate 5; the solar cell panel 10 used in this embodiment adopts a conventional solar cell panel 10, stores the electric energy converted by the solar cell panel 10 through a storage battery 11, and transmits stable electric energy to the infrared generator 6, the infrared receiver 7, the alarm 9 and the signal processing element 8, so as to ensure the stable operation of the detection device. The storage battery 11 and the connecting circuit adopt the conventional storage battery 11, and the circuit is arranged in the cover plate 5, so that the safety performance is improved.
As shown in fig. 1, mounting portions 12 extend downwards from two sides of the lower surface of the cover plate 5; the infrared generator 6 is arranged on the mounting part 12 on one side; the infrared receiver 7 is arranged on the mounting part 12 on the other side; the mounting part 12 is used for mounting the infrared generator 6 and the infrared receiver 7, a relatively horizontal infrared light path can be generated between the infrared generator 6 and the infrared receiver 7, and the surface of the mounting part 12 and the shell of the infrared receiver 7 and the shell of the infrared generator 6 can be connected through bolts in a screwed mode. The mounting portion 12 is also provided with a cavity therein communicating with the interior of the cover plate 5.
As shown in fig. 1, the driving devices include two driving devices respectively located at two sides of the frame 1; the driving device comprises a cylinder 13, an expansion link 14 and a connecting lug 15; the cylinder 13 is fixedly arranged at the top of the frame 1; the connecting lug 15 is arranged on the lower surface of the cover plate 5; one end of the telescopic rod 14 is connected with the air cylinder 13, and the other end of the telescopic rod is connected with the connecting lug 15; in the embodiment, the air cylinder 13 adopted by the driving device is a conventional electric air cylinder 13, the air cylinder 13 is electrically connected with an external power supply, and after the air cylinders 13 on the two sides are started, the cover plate 5 can be set up or put down to a proper height through the telescopic rod 14 so as to adapt to different winding thicknesses; the connecting lug 15 is convenient for connecting the telescopic rod 14 and the cover plate 5, and the outer ends of the connecting lug 15 and the telescopic rod 14 can be screwed by bolts.
As shown in fig. 1, the connecting lug 15 is located on the side of the mounting portion 12; the engaging lug 15 is provided on the mounting portion 12 side to avoid affecting the infrared light path and, at the same time, to avoid affecting the winding.
As shown in fig. 1 and 2, a non-woven fabric cleaning device 16 is further arranged on the frame 1 at one side of the winding shaft 2; the non-woven fabric cleaning device 16 comprises an upper brush roller 161 and a lower brush roller 162; the upper brush roll 161 and the lower brush roll 162 are provided with bristles 164 on the surfaces thereof; the gap between the upper brush roller 161 and the lower brush roller 162 forms a passage of the non-woven fabric 17; after the nonwoven fabric 17 is finished, some dust and waste floc may remain on the surface, and if the nonwoven fabric is not directly wound into a finished product, the nonwoven fabric will affect the downstream processing. The non-woven fabric cleaning device 16 is provided to be capable of cleaning the surface of the non-woven fabric 17 before winding, and when the non-woven fabric 17 passes between the upper brush roller 161 and the lower brush roller 162, the surface of the non-woven fabric 17 is cleaned by the action of the brush roller surface bristles 164. The upper brush roller 161 and the lower brush roller 162 are driven to rotate by a servo motor 4, and the servo motor 4 is also provided in the control cabinet 3.
As shown in fig. 2 and 3, the upper brush roller 161 and the lower brush roller 162 are movably sleeved with brush sleeves 163; the bristles 164 are uniformly and densely distributed on the bristle sleeve 163; after the brush sleeves 163 are sleeved on the upper brush roller 161 and the lower brush roller 162, both ends of the brush sleeves are fixed by limit nuts, and the brush sleeves can be detached for cleaning and maintenance after being used for a period of time.
As shown in fig. 4, the surface of the bristle 164 is further provided with a plurality of barbs 165; the barb 165 can be colluded up little useless wadding, and the clear effect of reinforcing, the barb 165 on brush hair 164 and surface all adopts soft elastic rubber to make, reduces the fish tail to non-woven fabrics 17 surface.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure, the drawings and the appended claims. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.

Claims (8)

1. A multifunctional winding machine for a non-woven fabric production line comprises a rack (1), a winding shaft (2) and a control cabinet (3); the winding shaft (2) is driven by a motor (4) to rotate and is arranged at the upper part of the rack (1); a control cabinet (3) is arranged on one side of the rack (1); the motor (4) is positioned in the control cabinet (3) and is electrically connected to an external power supply; the method is characterized in that: the top of the frame (1) above the winding shaft (2) is also provided with a detection device; the detection device is movably arranged on the rack (1) up and down through the driving device; the detection device comprises a cover plate (5), an infrared generator (6), an infrared receiver and a signal processing element (8); the infrared generator (6) is arranged on one side of the lower surface of the cover plate (5); the infrared receiver (7) is arranged on the other side of the lower surface of the cover plate (5); the infrared generator (6) and the infrared receiver (7) are horizontally arranged oppositely; the infrared receiver (7) is connected to an alarm (9) through a signal processing element (8).
2. The multifunctional winding machine for the non-woven fabric production line according to claim 1, characterized in that: the cover plate (5) is hollow inside; a solar panel (10) is arranged on the upper surface of the cover plate (5); the solar cell panel (10) is connected with a storage battery (11); the infrared generator (6), the infrared receiver (7) and the signal processing element (8) are all powered by a storage battery (11); the storage battery (11) and the connecting circuit are both positioned in the cover plate (5).
3. The multifunctional winding machine for the non-woven fabric production line according to claim 1, characterized in that: mounting parts (12) extend downwards from two sides of the lower surface of the cover plate (5); the infrared generator (6) is arranged on the mounting part (12) on one side; the infrared receiver (7) is arranged on the mounting part (12) on the other side.
4. The multifunctional winding machine for the non-woven fabric production line according to claim 1, characterized in that: the two driving devices are respectively positioned on two sides of the rack (1); the driving device comprises a cylinder (13), an expansion link (14) and a connecting lug (15); the air cylinder (13) is fixedly arranged at the top of the frame (1); the connecting lug (15) is arranged on the lower surface of the cover plate (5); one end of the telescopic rod (14) is connected with the cylinder (13) and the other end is connected with the connecting lug (15).
5. The multifunctional winding machine for the non-woven fabric production line according to claim 4, characterized in that: the connecting lug (15) is positioned on one side of the mounting part (12).
6. The multifunctional winding machine for the non-woven fabric production line according to claim 1, characterized in that: a non-woven fabric cleaning device (16) is also arranged on the frame (1) at one side of the winding shaft (2); the non-woven fabric cleaning device (16) comprises an upper brush roller (161) and a lower brush roller (162); bristles (164) are arranged on the surfaces of the upper brush roll (161) and the lower brush roll (162); the gap between the upper brush roller (161) and the lower brush roller (162) forms a passage for the non-woven fabric (17).
7. The multifunctional winding machine for the non-woven fabric production line according to claim 6, characterized in that: the upper brush roll (161) and the lower brush roll (162) are movably sleeved with brush sleeves (163); the bristles (164) are uniformly and densely distributed on the bristle sleeve (163).
8. The multifunctional winding machine for the non-woven fabric production line according to claim 6, characterized in that: the surface of the brush hair (164) is also provided with a plurality of barbs (165).
CN201920896174.9U 2019-06-14 2019-06-14 Multifunctional winding machine for non-woven fabric production line Active CN209973892U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920896174.9U CN209973892U (en) 2019-06-14 2019-06-14 Multifunctional winding machine for non-woven fabric production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920896174.9U CN209973892U (en) 2019-06-14 2019-06-14 Multifunctional winding machine for non-woven fabric production line

Publications (1)

Publication Number Publication Date
CN209973892U true CN209973892U (en) 2020-01-21

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Application Number Title Priority Date Filing Date
CN201920896174.9U Active CN209973892U (en) 2019-06-14 2019-06-14 Multifunctional winding machine for non-woven fabric production line

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112138820A (en) * 2020-08-06 2020-12-29 李军 Melt-blown fabric processing system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112138820A (en) * 2020-08-06 2020-12-29 李军 Melt-blown fabric processing system

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