CN209971516U - Vacuum system for foam molding equipment - Google Patents

Vacuum system for foam molding equipment Download PDF

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Publication number
CN209971516U
CN209971516U CN201920767871.4U CN201920767871U CN209971516U CN 209971516 U CN209971516 U CN 209971516U CN 201920767871 U CN201920767871 U CN 201920767871U CN 209971516 U CN209971516 U CN 209971516U
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CN
China
Prior art keywords
vacuum
exhaust tube
vacuum exhaust
piston
foam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201920767871.4U
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Chinese (zh)
Inventor
邓华新
唐海军
雍思瑞
吴俊�
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuhu Mao Sheng Foam Co Ltd
Original Assignee
Wuhu Mao Sheng Foam Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuhu Mao Sheng Foam Co Ltd filed Critical Wuhu Mao Sheng Foam Co Ltd
Priority to CN201920767871.4U priority Critical patent/CN209971516U/en
Application granted granted Critical
Publication of CN209971516U publication Critical patent/CN209971516U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a vacuum system for foam molding equipment relates to the foam molding field, including vacuum exhaust tube, cylinder, cooler bin, ring carrier, inlet tube, outlet pipe and piston, promote the piston through the cylinder, make the vacuum exhaust tube can bleed and inject gas, realize vacuum bleed and two functions of injection gas, vacuum exhaust tube is installed in the cooler bin simultaneously, cools off the air in the vacuum exhaust tube through leading to frozen water to the cooler bin in, plays and makes it possess the function of cooling effect for gaseous cooling, the utility model discloses simple and practical possesses vacuum bleed and two functions of injection gas simultaneously, and can cool down for gas cooling.

Description

Vacuum system for foam molding equipment
Technical Field
The utility model relates to a foam molding field, concretely relates to a vacuum system for foam molding equipment.
Background
In the production of foam plastic products, the forming is the most important step, and the foam forming generally has two modes of injection molding and plastic suction molding, wherein the foam plastic suction molding needs corresponding vacuum air suction equipment to ensure that the foam can be smoothly formed in a mold.
Vacuum pumping equipment for foam plastic molding in the prior production usually adopts a vacuum pump, and the vacuum pump actually has a lot of limitations, for example, although the vacuum pump purchased by me is precise and has good performance, the vacuum pump also has the problems of complex structure, inflexible use and inconvenient maintenance, and the requirement of a vacuum system in the common foam plastic molding production on the performance is not high.
Furthermore, after the foam molding is finished, compressed air is injected into the mold, and the injected compressed air is preferably cold air with a certain cooling effect, so that the foam molding quality can be improved, and the molded foam can be separated from the mold more easily.
Disclosure of Invention
An object of the utility model is to provide a vacuum system for foam molding equipment promotes the piston through the cylinder, makes the vacuum exhaust tube can bleed and inject gas, realizes vacuum bleed and two functions of injection gas, and the vacuum exhaust tube is installed in the cooler bin simultaneously, cools off the air in the vacuum exhaust tube through leading to frozen water in to the cooler bin, plays and makes it possess the function of cooling effect for gas cooling, the utility model discloses simple and practical possesses vacuum bleed and two functions of injection gas simultaneously, and can give gas cooling.
A vacuum system for foam molding equipment comprises a vacuum exhaust pipe, a cylinder, a cooling box, an annular bracket, a water inlet pipe, a water outlet pipe and a piston;
the utility model discloses a cooling box, including the cylinder, the vacuum exhaust tube, the right-hand member fixedly connected with air exhaust mouth and the vacuum exhaust tube of vacuum exhaust tube, the piston is located the cooling box and through ring carrier and cooling box fixed connection, the left end fixedly connected with air exhaust mouth and the right-hand member fixedly connected with sealing plate of vacuum exhaust tube, the piston be located the vacuum exhaust tube and with vacuum exhaust tube sliding connection, and piston fixed connection is at the telescopic shaft front end of cylinder, the telescopic shaft passes sealing plate and with sealing plate sliding connection, be equipped with a plurality of through-holes on the ring carrier, inlet tube fixed connection is in the right flank below of cooling box, outlet.
Preferably, the side surface of the piston is fixedly connected with a rubber ring, and the rubber ring is made of a nitrile rubber material.
Preferably, the annular supports are provided with two annular supports, and each annular support is provided with 10 through holes at equal intervals.
Preferably, the water inlet pipe is provided with an electromagnetic valve.
Preferably, the vacuum exhaust tube is made of a copper alloy material, and the cooling box and the annular bracket are both made of stainless steel materials.
The utility model has the advantages that: simple structure uses in a flexible way, promotes the piston through the cylinder, makes the vacuum exhaust tube can bleed and inject gas, realizes vacuum and bleed and two functions of injection gas, and the vacuum exhaust tube is installed in the cooler bin simultaneously, cools off the air in the vacuum exhaust tube through leading to frozen water to the cooler bin in, plays and makes it possess the function of cooling effect for gaseous cooling, the utility model discloses simple and practical possesses two functions of vacuum and injection gas simultaneously, and can give gas cooling.
Drawings
FIG. 1 is a schematic view of the overall structure of the device of the present invention;
FIG. 2 is a schematic view of the external structure of the vacuum pumping tube in the device of the present invention;
FIG. 3 is a schematic view of the piston structure of the device of the present invention;
FIG. 4 is a schematic view of the internal structure of the vacuum pump in the apparatus of the present invention;
the device comprises a vacuum exhaust tube 1, a vacuum exhaust tube 10, an exhaust nozzle 11, a sealing plate 12, a piston 13, a rubber ring 2, a cylinder 20, a telescopic shaft 3, a cooling box 4, an annular support 40, a through hole 5, a water inlet tube 50, an electromagnetic valve 6 and a water outlet tube.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the functions of the invention easy to understand, the invention is further explained by combining the specific embodiments.
As shown in fig. 1 to 4, a vacuum system for a foam molding apparatus includes a vacuum suction pipe 1, a cylinder 2, a cooling tank 3, a ring support 4, a water inlet pipe 5, a water outlet pipe 6, and a piston 12; promote piston 12 through cylinder 2, make vacuum exhaust tube 1 can bleed and inject gas, realize vacuum and bleed and inject two functions of gas, vacuum exhaust tube 1 is installed in cooler bin 3 simultaneously, cools off the air in vacuum exhaust tube 1 through leading to frozen water in the cooler bin 3, plays and makes it possess the function of cooling effect for gaseous cooling.
Vacuum exhaust tube 1 is located cooler bin 3 and through ring carrier 4 and 3 fixed connection of cooler bin, the left end fixedly connected with exhaust mouth 10 of vacuum exhaust tube 1 and the right-hand member fixedly connected with sealing plate 11 of vacuum exhaust tube 1, piston 12 is located vacuum exhaust tube 1 and with 1 sliding connection of vacuum exhaust tube, and piston 12 fixed connection is at 20 front ends of telescopic shaft of cylinder 2, telescopic shaft 20 pass sealing plate 11 and with sealing plate 11 sliding connection, be equipped with a plurality of through-holes 40 on ring carrier 4, inlet tube 5 fixed connection is in the right flank below of cooler bin 3, outlet pipe 6 fixed connection is in the left surface top of cooler bin 3. The air suction nozzle 10 is connected with an air suction hole of a corresponding foam forming die, the cooling box 3 is sleeved on the vacuum air suction pipe 1 and sealed, the annular support 4 fixedly connects the vacuum air suction pipe 1 with the cooling box 3 together, holes of the annular support 4 can guarantee free circulation of ice water inside, the air cylinder 2 can suck air when retracting the telescopic shaft 20, the air cylinder 2 can inject air when extending out of the telescopic shaft 20, the water inlet pipe 5, the cooling box 3 and the water outlet pipe 6 are communicated, and the ice water can be smoothly injected and discharged when water is changed.
The side of the piston 12 is also fixedly connected with a rubber ring 13, and the rubber ring 13 is made of nitrile rubber. The rubber ring 13 made of the nitrile rubber has good wear resistance, aging resistance and air tightness, and air leakage is avoided during air suction and injection.
The annular supports 4 are provided with two annular supports, and each annular support 4 is provided with 10 through holes 40 at equal intervals. Two ring carrier 4 can play support and balanced effect well, and through-hole 40 guarantees that the inside frozen water of cooling tank 3 freely circulates.
The water inlet pipe 5 is provided with an electromagnetic valve 50. The solenoid valve 50 controls the water inlet of the water inlet pipe 5, the outlet of the water outlet pipe 6 faces upwards and is positioned above the left side face of the cooling box 3, and only when the water inlet pipe 5 enters water, the water is discharged through the water outlet pipe 6.
The vacuum exhaust tube 1 is made of a copper alloy material, and the cooling box 3 and the annular bracket 4 are both made of stainless steel materials. Copper has excellent thermal conductivity, so that ice water can better cool the air in the vacuum exhaust pipe.
The specific implementation mode and principle are as follows:
during foam plastic suction molding, vacuum air extraction equipment is needed, the vacuum degree required by foam plastic suction of common foam products is not too high, the device is designed and used by I, the purchased vacuum pump can be completely replaced, meanwhile, the device has the function which the common vacuum pump does not have, and the production requirement of common foam plastic suction molding is met better;
when vacuum air extraction is needed, the cylinder 2 is started, the telescopic shaft 20 retracts to drive the piston 12 to move backwards, negative air pressure is formed in the vacuum extraction pipe 1, air in the mold is extracted to form vacuum, the vacuum air extraction function is achieved, after the air is extracted into the vacuum extraction pipe 1, the vacuum extraction pipe 1 is located in the cooling box 3, therefore, the electromagnetic valve 50 is opened, ice water is injected into the cooling box 3 through the water inlet pipe 5, and the vacuum extraction pipe 1 is made of copper alloy materials and has excellent heat conductivity, so that the ice water can rapidly cool hot air in the vacuum extraction pipe 1 (the hot air is required to be heated before foam in the mold is formed), and the function of cooling the air is achieved;
after the foam is formed in the mold, the cylinder 2 is started again, the telescopic shaft 20 extends out and drives the piston 12 to move forwards, and the air cooled in the vacuum exhaust tube 1 is pushed back into the mold, so that the foam forming quality is improved, and the formed foam is easier to separate from the mold.
When needing to trade water for cooling tank 3, open solenoid valve 50, intake through inlet tube 5, because inlet tube 5 fixed connection is in the right flank below of cooling tank 3, and be equipped with through-hole 40 again on the ring carrier 4, and outlet pipe 6 export up and be located the left surface top of cooling tank 3, so only when inlet tube 5 intakes, just can discharge water through outlet pipe 6, and then realize trading water.
Based on the above, the utility model discloses simple structure uses in a flexible way, promotes the piston through the cylinder, makes the vacuum exhaust tube can bleed and inject gas, realizes vacuum and bleed and two functions of injection gas, and the vacuum exhaust tube is installed in the cooler bin simultaneously, cools off the air in the vacuum exhaust tube through leading to frozen water in to the cooler bin, plays and makes it possess the function of cooling effect for gas cooling, the utility model discloses simple and practical possesses vacuum and bleed and inject two functions of gas simultaneously, and can give gas cooling.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of the invention or which are equivalent to the scope of the invention are embraced by the invention.

Claims (5)

1. A vacuum system for foam molding equipment is characterized by comprising a vacuum exhaust pipe (1), a cylinder (2), a cooling box (3), an annular support (4), a water inlet pipe (5), a water outlet pipe (6) and a piston (12);
vacuum exhaust tube (1) is located cooler bin (3) and through ring carrier (4) and cooler bin (3) fixed connection, the left end fixedly connected with air exhaust mouth (10) of vacuum exhaust tube (1) and the right-hand member fixedly connected with sealing plate (11) of vacuum exhaust tube (1), piston (12) are located vacuum exhaust tube (1) and with vacuum exhaust tube (1) sliding connection, and piston (12) fixed connection is in telescopic shaft (20) front end of cylinder (2), telescopic shaft (20) pass sealing plate (11) and with sealing plate (11) sliding connection, be equipped with a plurality of through-holes (40) on ring carrier (4), inlet tube (5) fixed connection is below the right flank of cooler bin (3), outlet pipe (6) fixed connection is above the left flank of cooler bin (3).
2. A vacuum system for a foam-forming apparatus as claimed in claim 1, wherein: the side of the piston (12) is also fixedly connected with a rubber ring (13), and the rubber ring (13) is made of nitrile rubber.
3. A vacuum system for a foam-forming apparatus as claimed in claim 1, wherein: the annular supports (4) are provided with two annular supports, and each annular support (4) is provided with 10 through holes (40) at equal intervals.
4. A vacuum system for a foam-forming apparatus as claimed in claim 1, wherein: the water inlet pipe (5) is provided with an electromagnetic valve (50).
5. A vacuum system for a foam-forming apparatus as claimed in claim 1, wherein: the vacuum exhaust tube (1) is made of a copper alloy material, and the cooling box (3) and the annular support (4) are made of stainless steel materials.
CN201920767871.4U 2019-05-27 2019-05-27 Vacuum system for foam molding equipment Expired - Fee Related CN209971516U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920767871.4U CN209971516U (en) 2019-05-27 2019-05-27 Vacuum system for foam molding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920767871.4U CN209971516U (en) 2019-05-27 2019-05-27 Vacuum system for foam molding equipment

Publications (1)

Publication Number Publication Date
CN209971516U true CN209971516U (en) 2020-01-21

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920767871.4U Expired - Fee Related CN209971516U (en) 2019-05-27 2019-05-27 Vacuum system for foam molding equipment

Country Status (1)

Country Link
CN (1) CN209971516U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115383080A (en) * 2022-09-19 2022-11-25 阚卓 Die-casting die for angle grinder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115383080A (en) * 2022-09-19 2022-11-25 阚卓 Die-casting die for angle grinder

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GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200121

Termination date: 20210527

CF01 Termination of patent right due to non-payment of annual fee