CN209970453U - An improved CNC grinding head for glass cover - Google Patents
An improved CNC grinding head for glass cover Download PDFInfo
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- CN209970453U CN209970453U CN201920884262.7U CN201920884262U CN209970453U CN 209970453 U CN209970453 U CN 209970453U CN 201920884262 U CN201920884262 U CN 201920884262U CN 209970453 U CN209970453 U CN 209970453U
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- 239000011521 glass Substances 0.000 title claims abstract description 16
- 239000004576 sand Substances 0.000 claims abstract description 152
- 239000002245 particle Substances 0.000 claims description 3
- 238000005553 drilling Methods 0.000 abstract description 13
- 238000009966 trimming Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000006870 function Effects 0.000 abstract description 2
- 238000003754 machining Methods 0.000 abstract 1
- 239000006059 cover glass Substances 0.000 description 4
- 238000004080 punching Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical group Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种玻璃盖板打孔设备领域,特别涉及一种改良的玻璃盖板用CNC磨头。The utility model relates to the field of punching equipment for glass cover plates, in particular to an improved CNC grinding head for glass cover plates.
背景技术Background technique
玻璃盖板在生产时需要采用磨头的第一精砂段进行打孔成型,打孔后需要对孔的上下边进行倒边,现有的CNC磨头,难以同时进行通孔粗修、通孔精修、外形精修和外形粗修需要更换不同的刀具分步进行加工,对同一产品多次更换刀具的过程中,刀具的摆动较大,易产生崩边和砂边不良,每次换刀具时,都需要将刀具和盖板玻璃重新定位,降低了盖板玻璃的加工精度和产能效率,使用多种刀具同时造成了资源浪费,增加了加工成本,且原有磨头打孔和倒边需要分开进行,需要对孔的位置进行重新定位,容易产生偏差,生产效率低。The glass cover plate needs to be punched and formed by the first fine sand section of the grinding head during production. After punching, the upper and lower sides of the hole need to be chamfered. The existing CNC grinding head is difficult to carry out rough repair and through hole at the same time. Hole finishing, contour finishing and rough contour trimming need to be replaced with different tools for step-by-step processing. During the process of changing the tool for the same product multiple times, the tool swings greatly, which is prone to chipping and poor sanding. Each time the tool is changed , both the tool and the cover glass need to be repositioned, which reduces the processing accuracy and productivity efficiency of the cover glass. The use of multiple tools also causes waste of resources and increases processing costs, and the original grinding head needs to be punched and chamfered. If it is carried out separately, the position of the hole needs to be repositioned, which is prone to deviation and low production efficiency.
实用新型内容Utility model content
本实用新型要解决的技术问题是克服现有技术的缺陷,提供一种改良的玻璃盖板用CNC磨头。The technical problem to be solved by the utility model is to overcome the defects of the prior art and provide an improved CNC grinding head for glass cover plates.
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions:
本实用新型的一种改良的玻璃盖板用CNC磨头,包括第一粗砂段、第一精砂段、第二粗砂段和第二精砂段,所述第一粗砂段包括一体成型设置的第一粗砂头部和第一粗砂圆柱部,所述第一精砂段包括一体成型设置的第一精砂纹脊部、第一精砂圆柱部、第一精砂圆台部、第一精砂纹谷部和第二精砂纹脊部,所述第二粗砂段包括一体成型设置的第二粗砂圆柱部和第二粗砂圆台部,所述第二精砂段包括一体成型设置的第三精砂纹脊部、第二精砂纹谷部和第四精砂纹脊部,所述第一粗砂段靠近第一精砂段的一端设有钻孔精修槽。An improved CNC grinding head for a glass cover plate of the present invention comprises a first coarse sand section, a first fine sand section, a second coarse sand section and a second fine sand section, wherein the first coarse sand section comprises an integrated The first coarse sand head and the first coarse sand cylindrical portion are formed by forming, and the first fine sand section includes the first fine sand grain ridge, the first fine sand cylindrical portion, and the first fine sand truncated portion that are integrally formed. , the first fine sand grain valley portion and the second fine sand grain ridge portion, the second coarse sand segment includes a second coarse sand cylindrical portion and a second coarse sand circular truncated portion that are integrally formed, and the second fine sand segment It includes a third fine sand grain ridge, a second fine sand grain valley and a fourth fine sand grain ridge which are integrally formed, and one end of the first coarse sand section close to the first fine sand section is provided with a drilling finishing groove.
作为本实用新型的一种优选技术方案,所述第二精砂段远离第二粗砂段的一端一体成型设置有刀柄。As a preferred technical solution of the present invention, one end of the second fine sand section away from the second coarse sand section is integrally formed with a knife handle.
作为本实用新型的一种优选技术方案,所述第一精砂圆柱部的直径为2.8~3.2mm,所述第一精砂纹谷部的直径为8.82~9.20mm。As a preferred technical solution of the present invention, the diameter of the first fine sand cylindrical portion is 2.8-3.2 mm, and the diameter of the first fine sand grain valley portion is 8.82-9.20 mm.
作为本实用新型的一种优选技术方案,所述第二精砂纹谷部为圆柱形,所述第二精砂纹谷部的直径为23.8~24.02mm。As a preferred technical solution of the present invention, the second fine sand grain valley portion is cylindrical, and the diameter of the second fine sand grain valley portion is 23.8-24.02 mm.
作为本实用新型的一种优选技术方案,所述磨头的砂粒为正六边形结构。As a preferred technical solution of the present invention, the sand grains of the grinding head have a regular hexagonal structure.
作为本实用新型的一种优选技术方案,所述第一粗砂段和第二粗砂段的砂粒粒度为400目,所述第一精砂段和第二精砂段的砂粒粒度为800目。As a preferred technical solution of the present invention, the sand grain size of the first coarse sand section and the second coarse sand section is 400 mesh, and the sand grain size of the first fine sand section and the second fine sand section is 800 mesh .
本实用新型所达到的有益效果是:The beneficial effects achieved by the utility model are:
1、本实用新型通过在磨头的第一精砂段增设下凹的钻孔精修槽,在完成钻孔后可通过钻孔精修槽直接对孔进行倒边,无需重新定位,提高了效率和产品质量和加工效率,该CNC磨头可同时实现打孔、修孔、弧面开粗、弧面精修、外形精修以及外形粗修的功能,可以有效提高CNC磨头的加工效率和待加工的玻璃盖板的制成良率。1. In the present invention, a concave drilling finishing groove is added to the first fine sand section of the grinding head. After drilling, the hole can be chamfered directly through the drilling finishing groove without repositioning, which improves the efficiency and product quality. and processing efficiency, the CNC grinding head can simultaneously realize the functions of drilling, hole repairing, camber roughing, camber finishing, shape finishing and shape roughing, which can effectively improve the processing efficiency of the CNC grinding head and the workpiece to be processed. The manufacturing yield of cover glass.
2、原磨头针对听筒孔加工部分产品无法实现双面倒边,新磨头减小听孔加工部位直径,可实现双面倒边,原磨头成型与倒边部位为分段式设计,分开完成加工,新设计的磨头将成型与倒边合二为一,原磨头砂粒度为400/800目,砂粒为菱形结构,新设计的磨头砂粒度为400/1000目,砂粒为正六边形结构,通过在头砂粒度、砂粒结构和分段设计的改进下,提高了现在的磨头打孔效率以及打孔质量。2. The original grinding head cannot realize double-sided chamfering for some products processed by the earpiece hole. The new grinding head reduces the diameter of the processing part of the hearing hole, and can realize double-sided chamfering. The original grinding head is designed in sections and completed separately. Processing, the newly designed grinding head combines forming and chamfering into one. The original grinding head has a grain size of 400/800 mesh and a rhombus structure. The newly designed grinding head has a sand grain size of 400/1000 mesh and a regular hexagon. Through the improvement of head sand particle size, sand structure and segment design, the punching efficiency and punching quality of the current grinding head are improved.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是原始磨头结构示意图;Fig. 1 is a schematic diagram of the original grinding head structure;
图2是本实用新型的磨头结构示意图;Fig. 2 is the grinding head structure schematic diagram of the present utility model;
图3是本实用新型的磨头无刀柄结构示意图;3 is a schematic view of the structure of the grinding head without a handle of the present invention;
图4是原始的磨头金沙钢形状结构示意图;Figure 4 is a schematic diagram of the shape and structure of the original grinding head;
图5是本实用新型的磨头金沙钢形状结构示意图。FIG. 5 is a schematic view of the shape and structure of the grinding head of the present invention.
图中:1、第一粗砂段;11、第一粗砂头部;12、第一粗砂圆柱部;2、第一精砂段;21、第一精砂纹脊部;22、第一精砂圆柱部;23、第一精砂圆台部;24、第一精砂纹谷部;25、第二精砂纹脊部;3、第二粗砂段;31、第二粗砂圆柱部;32、第二粗砂圆台部;4、第二精砂段;41、第三精砂纹脊部;42、第二精砂纹谷部;43、第四精砂纹脊部;5、刀柄;13、钻孔精修槽。In the figure: 1, the first coarse sand section; 11, the first coarse sand head; 12, the first coarse sand cylindrical part; 2, the first fine sand section; 21, the first fine sand grain ridge; 22, the first 1. Fine sand cylindrical part; 23. The first fine sand circular truncated part; 24, The first fine sand grain valley; 25, The second fine sand grain ridge; 3, The second coarse sand section; 31, The second coarse sand cylinder part; 32, the second coarse sand cone; 4, the second fine sand section; 41, the third fine sand grain ridge; 42, the second fine sand grain valley; 43, the fourth fine sand grain ridge; 5 , Shank; 13. Drilling and finishing grooves.
具体实施方式Detailed ways
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model, but not to limit the present utility model.
实施例1Example 1
如图1-5所示,一种改良的玻璃盖板用CNC磨头,包括第一粗砂段1、第一精砂段2、第二粗砂段3和第二精砂段4,第一粗砂段1包括一体成型设置的第一粗砂头部11和第一粗砂圆柱部12,第一精砂段2包括一体成型设置的第一精砂纹脊部21、第一精砂圆柱部22、第一精砂圆台部23、第一精砂纹谷部24和第二精砂纹脊部25,第二粗砂段3包括一体成型设置的第二粗砂圆柱部31和第二粗砂圆台部32,第二精砂段4包括一体成型设置的第三精砂纹脊部41、第二精砂纹谷部42和第四精砂纹脊部43,第一粗砂段1靠近第一精砂段2的一端设有钻孔精修槽13。所述磨头的砂粒为正六边形结构。所述第一粗砂段1和第二粗砂段3的砂粒粒度为400目,所述第一精砂段2和第二精砂段4的砂粒粒度为800目。As shown in Figure 1-5, an improved CNC grinding head for glass cover plate includes a first
第二精砂段4远离第二粗砂段的一端一体成型设置有刀柄5,第一精砂圆柱部22的直径为2.8~3.2mm,第一精砂纹谷部24的直径为8.82~9.20mm,第二精砂纹谷部42为圆柱形,第二精砂纹谷部42的直径为23.8~24.02mm。One end of the second
工作原理:第一粗砂段1、第一精砂段2、第二粗砂段3和第二精砂段4,第一粗砂段1、可以在盖板玻璃上加工出盲孔和通孔,并对盲孔粗修、盲孔精修和通孔粗修,第一精砂段2可以对通孔精修,第二粗砂段3可以对通孔粗修,第二精砂段4可以对弧面精修和外形精修,也可用于对待加工的玻璃盖板的边缘进行倒角精修,通过在磨头的第一精砂段增设下凹的钻孔精修槽13,在完成钻孔后可通过钻孔精修槽13直接对孔进行倒边,无需重新定位,提高了效率和产品质量和加工效率,原磨头针对听筒孔加工部分产品无法实现双面倒边,新磨头减小听孔加工部位直径,可实现双面倒边,原磨头成型与倒边部位为分段式设计,分开完成加工,新设计的磨头将成型与倒边合二为一,原磨头砂粒度为400/800目,砂粒为菱形结构,新设计的磨头砂粒度为400/1000目,砂粒为正六边形结构,通过在头砂粒度、砂粒结构和分段设计的改进下,提高了现在的磨头打孔效率以及打孔质量。Working principle: the first
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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