Equipment for riveting and crimping actuator piston
Technical Field
The utility model relates to an executor production technical field especially relates to an equipment that is used for crimping executor piston riveting.
Background
An actuator as a kind of driving device can generally provide a linear or rotational motion, and can be operated by a driving source under the action of a certain control signal.
When the actuator is produced, a plurality of parts are required to be assembled together, including riveting a rod piece, a piston and a gasket into a first component, assembling a spring, a lining, a pressure plate, a rod joint, a diaphragm, an outer shell, a gland and the first component together, and crimping the joint of the outer shell and the gland into a whole to form a second component; the second member is then leak tested. Through first component of manual assembly and second component, it is great that the riveting and turn-up realization degree of difficulty, extravagant manpower, and product quality is unstable.
SUMMERY OF THE UTILITY MODEL
The utility model provides a technical problem provide an equipment for being directed at executor piston riveting turn-up.
The utility model provides a device for riveting and crimping an actuator piston, which comprises a riveting device and a crimping device which are arranged in sequence, wherein the riveting device and the crimping device are connected through a transmission block; the hemming device comprises a hemming rack, a spring testing mechanism and a hemming mechanism which are arranged on the hemming rack, a second material box and a third material box which are arranged on two sides of the hemming rack, and a second waste material box which is arranged below the second material box.
Furthermore, the riveting device comprises a riveting rack, a feeding and discharging mechanism arranged on the riveting rack, a riveting part positioning mechanism arranged on the feeding and discharging mechanism, a riveting mechanism arranged above the feeding and discharging mechanism, a supporting mechanism arranged below the riveting mechanism, a height testing mechanism arranged on one side of the feeding and discharging mechanism, a first waste bin arranged below the height testing mechanism and a first material box arranged on one side of the riveting rack.
Furthermore, the feeding and discharging mechanism comprises a feeding slide rail, a feeding sliding plate in sliding fit with the feeding slide rail, a feeding air cylinder for driving the feeding sliding plate to slide along the feeding slide rail, a positioning pin arranged on the feeding sliding plate and buffer parts arranged at two ends of the feeding slide rail.
Furthermore, the riveting part positioning mechanism comprises a riveting part support plate connected with the feeding and discharging mechanism, a bearing block arranged on the riveting part support plate, a cylindrical positioning column arranged in the bearing block and a locking pin for locking the positioning column and the bearing block, wherein a positioning hole is formed in the positioning column.
Furthermore, the riveting mechanism comprises an installation frame, a riveting part slide rail vertically arranged on the installation frame, a slide block in sliding fit with the riveting part slide rail, a handle for driving the slide block to slide along the riveting part slide rail, a riveting machine arranged on the slide block, an installation plate connected with the installation frame, a chuck arranged on the installation plate and a clamping cylinder for driving the chuck to advance and retreat and clamp.
Furthermore, the supporting mechanism comprises a fixed plate, a supporting part mounting block mounted on the fixed plate, a fixed frame connected with the fixed plate, a first guide post mounted on the fixed frame, a lifting plate in sliding fit with the first guide post, a supporting plate mounted on the lifting plate, a driving plate, a lifting hydraulic cylinder, a locking pin arranged on one side of the supporting part mounting block, and a locking cylinder arranged on one side of the locking pin, wherein the lifting hydraulic cylinder drives the lifting plate to slide along the first guide post.
Furthermore, the height testing mechanism comprises an installation column, a detection part air cylinder installed on the installation column, a detection part pressing plate installed at the bottom of the detection part air cylinder, a pressing head installed at the bottom of the detection part pressing plate and a displacement sensor installed on one side of the pressing head.
Furthermore, the spring testing mechanism comprises a spring positioning carrier, a spring advancing and retreating cylinder for driving the spring positioning carrier to advance and retreat, an installation column arranged on one side of the spring positioning carrier, a lifting cylinder arranged on the installation column, a pressing plate arranged at the output end of the lifting cylinder, a pressing head arranged at the bottom of the pressing plate and a grating ruler arranged at the pressing head.
Furthermore, the hemming mechanism comprises a lower fixing plate, a hemming portion support plate arranged on the lower fixing plate, a lower die arranged on the hemming portion support plate, an upper fixing plate connected with the lower fixing plate through a connecting column, a riveting pressing plate in sliding fit with the connecting column, a riveting hydraulic cylinder arranged on the upper fixing plate and used for driving the riveting pressing plate to ascend and descend, an upper die arranged at the bottom of the riveting pressing plate, a bottom plate connected with the lower fixing plate, a riveting jacking plate connected with the bottom plate through a second guide column, a riveting portion air cylinder used for driving the riveting jacking plate to ascend and descend, and a lower die jacking block arranged at the top of the riveting jacking plate.
The utility model discloses an equipment for to executor piston riveting turn-up, the riveting set rivets piston, the packing ring and the member at piston both ends as an organic whole, obtains first component; then assemble main casing body, spring, bush, rod joint and the first component back together, the crimping device carries out the hemming operation with the main casing body and the junction of rod joint, assembles above-mentioned spare part an organic whole, obtains the second component, has realized the automatic riveting box crimping of executor promptly, and production is high-efficient, uses manpower sparingly.
Drawings
Fig. 1 is a schematic view of the apparatus for crimping an actuator piston according to the present invention;
FIG. 2 is a schematic view of a riveting apparatus of the present invention for riveting crimping an actuator piston;
FIG. 3 is a schematic view of a riveting mechanism of the apparatus for riveting a crimping end to an actuator piston of the present invention;
fig. 4 is a schematic view of a support mechanism of the apparatus for crimping an actuator piston according to the present invention;
FIG. 5 is a schematic diagram of a spring test mechanism for an apparatus for riveting a crimp on an actuator piston of the present invention;
fig. 6 is a schematic view of a crimping mechanism of the apparatus for crimping an actuator piston according to the present invention;
labeled as: the riveting device 100, the riveting frame 10, the feeding and discharging mechanism 11, the feeding slide rail 111, the feeding slide plate 112, the feeding cylinder 113, the riveting part positioning mechanism 12, the riveting part carrier plate 121, the bearing block 122, the positioning column 123, the locking pin 124, the positioning hole 125, the riveting mechanism 13, the mounting frame 131, the riveting part slide rail 132, the slider 133, the handle 134, the riveting machine 135, the mounting plate 136, the chuck 137, the clamping cylinder 138, the supporting mechanism 14, the fixing plate 141, the supporting part mounting block 142, the fixing frame 143, the guide column 144, the lifting plate 145, the lifting hydraulic cylinder 146, the locking pin 147, the locking cylinder 148, the positioning thimble 149, the height testing mechanism 15, the mounting column 151, the detection part cylinder 152, the detection part pressing plate 153, the pressure head 154, the displacement sensor 155, the first waste bin 16, the first material bin 17, the hemming device 200, the hemming frame 20, the spring testing mechanism 21, the positioning carrier 211, mounting column 213, lifting cylinder 214, pressing plate 215, pressing head 216, grating ruler 217, curling mechanism 22, lower fixing plate 221, curling part support plate 222, lower die 2221, connecting column 223, upper fixing plate 224, riveting pressing plate 225, upper die 2251, riveting hydraulic cylinder 226, bottom plate 227, second guide column 2271, riveting jacking plate 228, lower die jacking block 2281, riveting cylinder 229, second magazine 23, third magazine 24, second waste bin 25 and transmission block 3.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
As shown in fig. 1 to 6, the present invention provides an apparatus for riveting and crimping an actuator piston, comprising a riveting device 100 and a crimping device 200, which are arranged in sequence, wherein the riveting device 100 and the crimping device 200 are connected through a transmission block 3; the hemming device 200 comprises a hemming frame 20, a spring testing mechanism 21 and a hemming mechanism 22 which are arranged on the hemming frame 2, a second material box 23 and a third material box 24 which are arranged at two sides of the hemming frame 22, and a second waste box 25 which is arranged below the second material box 23. The riveting device 100 rivets the piston, the washers at two ends of the piston and the rod into a whole to obtain a first member; then after the main shell, the spring, the bushing, the rod joint and the first component are assembled together, the crimping device 200 performs crimping operation on the joint of the main shell and the rod joint, and the components are assembled into a whole to obtain a second component, namely, the automatic riveting box crimping of the actuator is realized, the production is efficient, and the labor is saved.
The riveting device 100 comprises a riveting rack 10, a feeding and discharging mechanism 11 arranged on the riveting rack 10, a riveting part positioning mechanism 12 arranged on the feeding and discharging mechanism 11, a riveting mechanism 13 arranged above the feeding and discharging mechanism 11, a supporting mechanism 14 arranged below the riveting mechanism 13, a height testing mechanism 15 arranged on one side of the feeding and discharging mechanism 11, a first waste bin 16 arranged below the height testing mechanism 15 and a first material box 17 arranged on one side of the riveting rack 10. The feeding and discharging mechanism 11 feeds a product, the riveting part positioning mechanism 12 positions parts of the product, and the riveting part positioning mechanism comprises a rod piece, a piston and a gasket, specifically, the piston and the gasket are sleeved on the rod piece, after the supporting mechanism 14 jacks the product, the riveting mechanism 13 rivets the gasket and the piston on the rod piece to obtain the product, then the product is moved to the height testing mechanism 15, the height of the riveting point is tested, the test is qualified, the next production step is carried out, the test is unqualified, and the first waste bin 16 is placed.
The feeding and discharging mechanism 11 includes a feeding slide rail 111, a feeding slide plate 112 slidably engaged with the feeding slide rail 111, a feeding cylinder 113 driving the feeding slide plate 112 to slide along the feeding slide rail 111, a positioning pin disposed on the feeding slide plate 112, and buffering members (not labeled) disposed at two ends of the feeding slide rail 111. The feeding cylinder 113 drives the feeding sliding plate 112 to slide along the feeding sliding rail 111, the positioning pin is used for abutting against the riveting part positioning mechanism 12 to position the riveting part positioning mechanism 12, and after positioning, no position deviation occurs when the riveting part positioning mechanism 12 is transmitted
The riveting part positioning mechanism 12 comprises a riveting part carrier plate 121 connected with the feeding and discharging mechanism 11, a bearing block 122 mounted on the riveting part carrier plate 121, a cylindrical positioning column 123 arranged in the bearing block 122, and a locking pin 124 for locking the positioning column 123 and the bearing block 122, wherein a positioning hole 125 is arranged in the positioning column 123; a plurality of first toothed projections are arranged on the feeding sliding plate 112, second toothed projections matched with the first toothed projections are arranged at the bottom of the riveting part carrier plate 121, and the feeding sliding plate 112 and the riveting part carrier plate 121 are fixed through the first toothed projections and the second toothed projections, so that the fixing is convenient and reliable, and the position deviation cannot occur; the positioning hole 125 is used for positioning a rod of a product, and the positioning column 123 is used for bearing a gasket and a piston of the product.
The riveting mechanism 13 includes an installation frame 131, a riveting part slide rail 132 vertically arranged on the installation frame 131, a slider 133 slidably engaged with the riveting part slide rail 132, a handle 134 driving the slider 133 to slide along the riveting part slide rail 132, a riveting machine 135 installed on the slider 133, an installation plate 136 connected with the installation frame 131, a collet 137 installed on the installation plate 136, and a clamping cylinder 138 driving the collet 137 to advance, retreat, and clamp. When the product is conveyed to the riveting mechanism 13, the clamping cylinder 138 drives the clamping head 137 to advance to clamp the product, and then the riveting machine 135 rivets the product; the position of the slider 133 can be adjusted by the handle 134, and the adjustment is convenient.
The supporting mechanism 14 includes a fixing plate 141, a supporting portion mounting block 142 mounted on the fixing plate 141, a fixing frame 143 connected to the fixing plate 141, a guide post 144 mounted on the fixing frame 143, a lifting plate 145 slidably engaged with the guide post 144, a supporting plate 146 mounted on the lifting plate 145, a lifting hydraulic cylinder 146 driving the lifting plate 145 to slide along the guide post 144, a locking pin 147 disposed on one side of the supporting portion mounting block 142, and a locking cylinder 148 disposed on one side of the locking pin 147, and a positioning thimble 149 is disposed on a top of the supporting plate 146. The lifting hydraulic cylinder 146 drives the lifting plate 145 to slide along the guide post 144, the lifting hydraulic cylinder 146 drives the lifting plate 145 to rise along the guide post 144, the supporting plate 146 rises to abut against the bottom of the positioning post 123 to lift the positioning post 123, and after the positioning thimble 149 is positioned with the positioning hole at the bottom of the positioning post 123, the locking cylinder 148 advances to abut against the locking pin 147 to lock the supporting plate 146, so that the riveting mechanism 13 can rivet conveniently.
The height measuring mechanism 15 includes an installation column 151, a detection part cylinder 152 installed on the installation column 151, a detection part pressing plate 153 installed at the bottom of the detection part cylinder 152, a pressing head 154 installed at the bottom of the detection part pressing plate 153, and a displacement sensor 155 installed at one side of the pressing head 154. The detection part cylinder 152 drives the detection part pressure plate 153 to descend, and after the pressure head 154 is abutted to the top of a product, the displacement sensor 155 detects the height of the riveting point, so that the detection is convenient and efficient.
The spring testing mechanism 21 comprises a spring positioning carrier 211, a spring advancing and retreating cylinder 212 for driving the spring positioning carrier 211 to advance and retreat, an installation column 213 arranged on one side of the spring positioning carrier 211, a lifting cylinder 214 arranged on the installation column 213, a pressure plate 215 arranged at the output end of the lifting cylinder 214, a pressure head 216 arranged at the bottom of the pressure plate 215 and a grating ruler 217 arranged at the position of the pressure head 216. After the spring is positioned by the spring positioning carrier 211, the second lifting cylinder 214 drives the second pressing plate 215 and the second pressing head 216 to descend to press and hold the spring, the second grating ruler 217 detects the deformation of the spring under a certain pressure, and judges whether the strength of the spring meets the requirement, and the detection is accurate and convenient.
The hemming mechanism 22 includes a lower fixing plate 221, a hemming carrier plate 222 mounted on the lower fixing plate 221, a lower die 2221 disposed on the hemming carrier plate 222, an upper fixing plate 224 connected to the lower fixing plate 221 through a connecting column 223, a riveting press plate 225 slidably fitted to the connecting column 223, a riveting hydraulic cylinder 226 mounted on the upper fixing plate 224 and driving the riveting press plate 225 to move up and down, an upper die 2251 mounted at the bottom of the riveting press plate 225, a bottom plate 227 connected to the lower fixing plate 221, a riveting jacking plate 228 connected to the bottom plate 227 through a second guiding column 2271, a riveting cylinder 229 driving the riveting jacking plate 228 to move up and down, and a lower die jacking block 2281 disposed at the top of the riveting jacking plate 228; the lower die 2221 carries the second member, the riveting hydraulic cylinder 226 drives the riveting pressing plate 225 to descend, and the upper die 2251 and the lower die 2221 cooperate to crimp the joint of the main housing and the rod joint.
The utility model discloses an equipment for to executor piston riveting turn-up, riveting device 100 rivets piston, the packing ring and the member at piston both ends as an organic whole, obtains first component; then after the main shell, the spring, the bushing, the rod joint and the first component are assembled together, the crimping device 200 performs crimping operation on the joint of the main shell and the rod joint, and the components are assembled into a whole to obtain a second component, namely, the automatic riveting box crimping of the actuator is realized, the production is efficient, and the labor is saved.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and those skilled in the art can make many variations and modifications of the technical solution of the present invention without departing from the scope of the technical solution of the present invention.