CN209969065U - Ultrasonic cleaning machine - Google Patents
Ultrasonic cleaning machine Download PDFInfo
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- CN209969065U CN209969065U CN201920751157.6U CN201920751157U CN209969065U CN 209969065 U CN209969065 U CN 209969065U CN 201920751157 U CN201920751157 U CN 201920751157U CN 209969065 U CN209969065 U CN 209969065U
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Abstract
The utility model discloses an ultrasonic cleaning machine, which is characterized by comprising a cleaning tank shell, a cleaning tank upper cover, toughened glass, a first auxiliary tank shell, a first auxiliary tank upper cover, a second auxiliary tank shell, a second auxiliary tank upper cover, an industrial control computer, an ultrasonic generator, an ultrasonic transducer, a heater, a temperature sensor, a pressure sensor, a liquid level sensor, a first water pump, a second water pump, a booster pump, a first electromagnetic valve, a second electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, a third water pump, a first blow-off valve, a second blow-off valve, a third blow-off valve, a first filter, a second filter, a bracket, a frame and a movable universal wheel; this ultrasonic cleaner simple structure, the cooperation of washing tank and two auxiliary tanks is to detecting and controlling of temperature, pressure, liquid level in the washing tank, is favorable to improving cleaning efficiency.
Description
Technical Field
The utility model relates to an ultrasonic cleaning technical field specifically is an ultrasonic cleaner.
Background
The ultrasonic cavitation effect is increasingly applied in various industries and becomes an indispensable technology in the fields of biology, chemistry, machinery and the like. The ultrasonic cavitation technology is developing towards mechanical cleaning and the like, and an ultrasonic cleaning machine is a good application to the ultrasonic cavitation effect. The cleaning industry is now rapidly developing and more individuals and enterprises are using ultrasonic cleaning machines.
The working principle of the ultrasonic cleaning machine is that ultrasonic waves generated by an ultrasonic generator impact liquid, so that the liquid generates cavitation phenomenon to generate a large amount of bubbles, and the bubbles can be attached to the surface of a cleaning piece to achieve good cleaning effect. However, with the generation and collapse of bubbles in the liquid, high temperature and high pressure phenomena can be generated, so that the cleaning effect is reduced; in addition, because the time of the cleaning process is long, the temperature of the heating solution in the cleaning tank is high, and the solution is easy to evaporate along with high temperature, so that the drying is caused, and the high temperature is aggravated; if the evaporated solution can not be discharged in time, the pressure balance in the cleaning tank can be influenced, so that a high-pressure phenomenon is caused, and equipment is damaged. Therefore, the detection and control of the temperature, pressure and liquid level in the cleaning tank become more important.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides an ultrasonic cleaner solves the problem that appears in the background art.
The technical scheme of the utility model for solving the technical problem is that, design an ultrasonic cleaner, its characterized in that, including washing tank shell, washing tank upper cover, toughened glass, first auxiliary tank shell, first auxiliary tank upper cover, second auxiliary tank shell, second auxiliary tank upper cover, industry control computer, supersonic generator, ultrasonic transducer, heater, temperature sensor, pressure sensor, level sensor, first suction pump, second suction pump, booster pump, first solenoid valve, second solenoid valve, third solenoid valve, fourth solenoid valve, third suction pump, first blowoff valve, second blowoff valve, third blowoff valve, first filter, second filter, support, frame, removal universal wheel;
the cleaning tank is characterized in that the bracket is of a hollow frame structure with a table top and a bottom surface, the upper opening of the cleaning tank shell is positioned on the table top of the rack, and the bottom of the cleaning tank shell is fixed on the bottom surface of the rack through four brackets; the upper cover of the cleaning tank is hermetically connected with the cleaning tank shell, and the middle of the upper cover of the cleaning tank is hermetically connected with round toughened glass; a first sewage discharge valve is arranged at the bottom of the lower left side of the cleaning tank shell, a water inlet pipeline at the lower left end of the cleaning tank shell is connected with the lower end of the first auxiliary tank shell, a first electromagnetic valve, a first water suction pump and a first filter are sequentially arranged on the water inlet pipeline, a water outlet pipeline arranged at the upper end of the water inlet pipeline at the lower left end of the cleaning tank shell is connected with the upper part of the first auxiliary tank shell, and a fourth electromagnetic valve and a fourth water suction pump are sequentially arranged on the water outlet pipeline; the upper opening of the first auxiliary groove shell is positioned on the table top of the rack, and the bottom of the first auxiliary groove shell is fixed on the bottom surface of the rack through four brackets; the upper cover of the first auxiliary tank is connected with the shell of the first auxiliary tank, and the bottom of the left lower side of the shell of the first auxiliary tank is provided with a second blowdown valve;
the water outlet pipeline at the lower end of the right side of the cleaning tank shell is connected with the lower end of the second auxiliary tank shell, a second electromagnetic valve, a second water suction pump and a second filter are sequentially arranged on the water outlet pipeline, a water inlet pipeline arranged at the upper end of the water outlet pipeline at the lower end of the right side of the cleaning tank shell is connected with the upper part of the second auxiliary tank shell, and a third electromagnetic valve and a booster pump are sequentially arranged on the water inlet pipeline; the upper opening of the second auxiliary groove shell is positioned on the table surface of the frame, and the bottom of the second auxiliary groove shell is fixed on the bottom surface of the frame through four brackets; a third blowoff valve is arranged at the bottom of the lower left side of the second auxiliary groove shell, and the second auxiliary groove shell is connected with the second auxiliary groove upper cover; the lower end of the rack is connected with a movable universal wheel;
the three heaters are respectively arranged on the two sides and the bottom of the interlayer of the shell of the cleaning tank; the number of the ultrasonic transducers is eight, and the ultrasonic transducers are uniformly distributed at the bottom of the shell of the cleaning tank; the temperature sensor, the pressure sensor and the liquid level sensor are arranged on the inner side of the cleaning tank; the first water suction pump, the second water suction pump, the booster pump, the temperature sensor, the pressure sensor, the liquid level sensor, the ultrasonic generator, the ultrasonic transducer, the heater, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve are electrically connected with the industrial control computer.
The beneficial effect of this application is: the utility model relates to a tank body of an ultrasonic cleaning machine adopts double-sided welding, an outer sealing plate adopts high-quality stainless steel, an upper cover of a cleaning tank is hermetically connected with a shell, the pressure in the cleaning tank can be ensured to be stable, and the toughened glass of the upper cover can observe the cleaning condition in the cleaning tank; the heaters are arranged on the two sides and the bottom, so that the liquid can be uniformly heated; the temperature sensor, the pressure sensor and the liquid level sensor can detect the change of parameters such as temperature, pressure and liquid level in the cleaning tank, and the first water pump, the second water pump, the booster pump, the heater, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve can be controlled by the industrial control computer, so that the temperature, the pressure and the liquid level in the cleaning tank are kept at preset values. This ultrasonic cleaner simple structure, the cooperation of washing tank and two auxiliary tanks is to detecting and controlling of temperature, pressure, liquid level in the washing tank, is favorable to improving cleaning efficiency.
Drawings
Fig. 1 is a front view (cross-sectional view) of an embodiment of an ultrasonic cleaning machine according to the present invention;
fig. 2 is a schematic top view of the structure of fig. 1.
Detailed Description
The present application is described below with reference to embodiments and drawings thereof. The embodiments are specific implementations on the premise of the technical solutions described in the present application, and detailed implementations and processes are given. The scope of the claims of the present application is not limited to the description of the embodiments below.
For convenience of explanation and understanding of the technical solutions of the present application, the following terms of orientation, such as up-down, left-right, front-back, are used in the orientations shown in the drawings.
The application provides an ultrasonic cleaning machine (see fig. 1-2), which is characterized by comprising a cleaning tank shell 1, a cleaning tank upper cover 2, toughened glass 3, a first auxiliary tank shell 16, a first auxiliary tank upper cover 15, a second auxiliary tank shell 28, a second auxiliary tank upper cover 27, an industrial control computer 11, an ultrasonic generator 10, an ultrasonic transducer 9, a heater 7, a temperature sensor 4, a pressure sensor 5, a liquid level sensor 6, a first water suction pump 13, a second water suction pump 22, a booster pump 25, a first electromagnetic valve 12, a second electromagnetic valve 21, a third electromagnetic valve 24, a fourth electromagnetic valve 29, a third water suction pump 30, a first blow-off valve 8, a second blow-off valve 17, a third blow-off valve 23, a first filter 14, a second filter 26, a bracket 18, a machine frame 19 and a movable universal wheel 20.
The support 18 is a hollow frame structure with a table top and a bottom surface, the upper opening of the cleaning tank shell 1 is positioned on the table top of the frame 19, and the bottom of the cleaning tank shell is fixed on the bottom surface of the frame 19 through four supports 18. The cleaning tank upper cover 2 is hermetically connected with the cleaning tank shell 1, and the middle of the cleaning tank upper cover 2 is hermetically connected with the round toughened glass 3; the cleaning tank is characterized in that a first blowoff valve 8 is arranged at the bottom of the lower left side of the cleaning tank shell 1, a water inlet pipeline at the lower left side of the cleaning tank shell 1 is connected with the lower end of a first auxiliary tank shell 16, a first electromagnetic valve 12, a first water suction pump 13 and a first filter 14 are sequentially arranged on the water inlet pipeline, a water outlet pipeline arranged at the upper end of the water inlet pipeline at the lower left side of the cleaning tank shell 1 is connected with the upper part of the first auxiliary tank shell 16, and a fourth electromagnetic valve 29 and a fourth water suction pump 30 are sequentially arranged on the water outlet pipeline. The upper opening of the first sub-tank shell 16 is positioned on the table surface of the machine frame 19, and the bottom of the first sub-tank shell is fixed on the bottom surface of the machine frame 19 through four brackets 18. The first auxiliary tank upper cover 15 is connected with a first auxiliary tank shell 16, and the bottom of the left lower side of the first auxiliary tank shell 16 is provided with a second blowdown valve 17.
Wash tank shell 1 right side lower extreme outlet pipe way and the lower extreme of the vice groove of second casing 28 and be connected, install second solenoid valve 21, second suction pump 22, second filter 26 on this outlet pipe way in proper order, the inlet pipe way that the upper end of wash tank shell 1 right side lower extreme outlet pipe way set up is connected with the upper portion of the vice groove of second casing 28, installs third solenoid valve 24, booster pump 25 on this inlet pipe way in proper order. The upper opening of the second sub-slot housing 28 is located on the table top of the frame 19, and the bottom is fixed on the bottom surface of the frame 19 through four brackets 18. A third blowoff valve 23 is arranged at the bottom of the lower left side of the second auxiliary groove shell 28, and the second auxiliary groove shell 28 is connected with a second auxiliary groove upper cover 27; the lower end of the frame 19 is connected with a movable universal wheel 20.
The three heaters 7 are respectively arranged at the two sides and the bottom of the interlayer of the cleaning tank shell 1; the eight ultrasonic transducers 9 are uniformly distributed at the bottom of the cleaning tank shell 1; the temperature sensor 4, the pressure sensor 5 and the liquid level sensor 6 are arranged on the inner side of the cleaning tank; the first water pump 13, the second water pump 22, the booster pump 25, the temperature sensor 4, the pressure sensor 5, the liquid level sensor 6, the ultrasonic generator 10, the ultrasonic transducer 9, the heater 7, the first electromagnetic valve 12, the second electromagnetic valve 21, the third electromagnetic valve 24 and the fourth electromagnetic valve 29 are electrically connected with the industrial control computer 11;
the cleaning tank case 1, the first sub tank case 16, and the second sub tank case 28 are all made of SUS304 stainless steel. The frame is made of No. 45 steel; the three heaters adopt flange electric heating pipes; the industrial control computer is provided with a control panel, the control panel is installed on the upper surface of the rack, and a control switch is arranged on the control panel; the eight ultrasonic transducers adopt piezoelectric ceramic transducers, and the transducers are installed by using a stud welding process, so that the service life of the transducers is prolonged while the transducers are ensured not to fall off; the temperature sensor adopts a PT100 type sensor, and the pressure sensor adopts a QBE9000-P16 type sensor; the industrial control computer adopts a Tiandi industrial control 710i (601) model; the liquid level sensor 6 adopts a model of GKY-BJ2, comprises two GKY liquid level sensors, is provided with an alarm and has the function of alarming when the upper limit of water is full or the lower limit of water is short.
The application relates to an operating principle and a process of an ultrasonic cleaning machine, which are as follows: putting the cleaning object in the cleaning tank shell 1, closing the cleaning tank upper cover 2 and keeping the cleaning tank shell 1 sealed; the ultrasonic transducer 9 converts electric energy into ultrasonic mechanical vibration and transmits the vibration into the cleaning liquid, so that the cleaning liquid generates an ultrasonic cavitation effect to clean an object; setting preset temperature, preset pressure and preset liquid level on a control panel of an industrial control computer 11; the temperature sensor 4 is attached to the inner side of the cleaning tank shell 1, the temperature change in the cleaning tank is monitored, the heating temperature of the heater 7 is controlled through the industrial control computer 11, when the temperature of the liquid detected by the temperature sensor 4 reaches a preset temperature, the heater stops heating, and when the temperature of the liquid detected by the temperature sensor 4 is lower than the preset temperature, the heater 7 starts heating; the pressure sensor 5 is attached to the inner side of the cleaning tank shell 1, the pressure change in the cleaning tank is monitored, if the pressure sensor 5 detects that the pressure in the cleaning tank is too high, the industrial control computer 11 controls the opening and closing of the second electromagnetic valve 21 and the second water suction pump 22, so that the cleaning liquid in the cleaning tank is pumped into the second auxiliary tank 28, and the pressure in the cleaning tank is reduced; if the pressure sensor 5 detects that the internal pressure is too low, the industrial control computer 11 controls the switch of the third electromagnetic valve 24 and the booster pump 25 to pump the cleaning solution in the second auxiliary tank 28 into the cleaning tank so as to increase the pressure in the cleaning tank;
the liquid level sensor 6 comprises two GKY liquid level sensors and an alarm, the two GKY liquid level sensors and the alarm are respectively arranged at the upper part and the lower part of the inner side of the cleaning tank shell 1, and the two GKY liquid level sensors are electrically connected with the alarm; the two GKY liquid level sensors monitor the liquid level change of the cleaning liquid in the cleaning tank, when the liquid level sensor 6 detects that the liquid level is lower than the preset liquid level, the GKY liquid level sensor at the lower part sends a low-level alarm signal to the alarm, the industrial personal computer 11 controls the opening and closing of the first electromagnetic valve 12 and the first water suction pump 13, so that the cleaning liquid in the first auxiliary tank 16 is pumped into the cleaning tank, the liquid level in the cleaning tank is observed, and the industrial personal computer 11 is controlled to stop inputting the cleaning liquid when the expected liquid level is reached; when the liquid level sensor 6 detects that the liquid level is higher than the preset liquid level, the GKY liquid level sensor at the upper part sends a high-level alarm signal to the alarm, the industrial control computer 11 controls the opening and closing of the fourth electromagnetic valve 29 and the fourth water suction pump 30, so that the cleaning liquid in the cleaning tank is pumped into the first auxiliary tank 16, the liquid level in the cleaning tank is observed, and the industrial control computer 11 is controlled to stop pumping the cleaning liquid when the expected liquid level is reached.
The technical solutions of the present application are designed by those skilled in the art based on the teachings of the present application, and all that achieves the above technical effects falls within the scope of the present application.
The utility model discloses the nothing is mentioned the part and is applicable to prior art.
Claims (10)
1. An ultrasonic cleaning machine is characterized by comprising a cleaning tank shell, a cleaning tank upper cover, toughened glass, a first auxiliary tank shell, a first auxiliary tank upper cover, a second auxiliary tank shell, a second auxiliary tank upper cover, an industrial control computer, an ultrasonic generator, an ultrasonic transducer, a heater, a temperature sensor, a pressure sensor, a liquid level sensor, a first water pump, a second water pump, a booster pump, a first electromagnetic valve, a second electromagnetic valve, a third electromagnetic valve, a fourth electromagnetic valve, a third water pump, a first blow-off valve, a second blow-off valve, a third blow-off valve, a first filter, a second filter, a support, a rack and a movable universal wheel;
the cleaning tank is characterized in that the bracket is of a hollow frame structure with a table top and a bottom surface, the upper opening of the cleaning tank shell is positioned on the table top of the rack, and the bottom of the cleaning tank shell is fixed on the bottom surface of the rack through four brackets; the upper cover of the cleaning tank is hermetically connected with the cleaning tank shell, and the middle of the upper cover of the cleaning tank is hermetically connected with round toughened glass; a first sewage discharge valve is arranged at the bottom of the lower left side of the cleaning tank shell, a water inlet pipeline at the lower left end of the cleaning tank shell is connected with the lower end of the first auxiliary tank shell, a first electromagnetic valve, a first water suction pump and a first filter are sequentially arranged on the water inlet pipeline, a water outlet pipeline arranged at the upper end of the water inlet pipeline at the lower left end of the cleaning tank shell is connected with the upper part of the first auxiliary tank shell, and a fourth electromagnetic valve and a fourth water suction pump are sequentially arranged on the water outlet pipeline; the upper opening of the first auxiliary groove shell is positioned on the table top of the rack, and the bottom of the first auxiliary groove shell is fixed on the bottom surface of the rack through four brackets; the upper cover of the first auxiliary tank is connected with the shell of the first auxiliary tank, and the bottom of the left lower side of the shell of the first auxiliary tank is provided with a second blowdown valve;
the water outlet pipeline at the lower end of the right side of the cleaning tank shell is connected with the lower end of the second auxiliary tank shell, a second electromagnetic valve, a second water suction pump and a second filter are sequentially arranged on the water outlet pipeline, a water inlet pipeline arranged at the upper end of the water outlet pipeline at the lower end of the right side of the cleaning tank shell is connected with the upper part of the second auxiliary tank shell, and a third electromagnetic valve and a booster pump are sequentially arranged on the water inlet pipeline; the upper opening of the second auxiliary groove shell is positioned on the table surface of the frame, and the bottom of the second auxiliary groove shell is fixed on the bottom surface of the frame through four brackets; a third blowoff valve is arranged at the bottom of the lower left side of the second auxiliary groove shell, and the second auxiliary groove shell is connected with the second auxiliary groove upper cover; the lower end of the rack is connected with a movable universal wheel;
the three heaters are respectively arranged on the two sides and the bottom of the interlayer of the shell of the cleaning tank; the number of the ultrasonic transducers is eight, and the ultrasonic transducers are uniformly distributed at the bottom of the shell of the cleaning tank; the temperature sensor, the pressure sensor and the liquid level sensor are arranged on the inner side of the cleaning tank; the first water suction pump, the second water suction pump, the booster pump, the temperature sensor, the pressure sensor, the liquid level sensor, the ultrasonic generator, the ultrasonic transducer, the heater, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve and the fourth electromagnetic valve are electrically connected with the industrial control computer.
2. An ultrasonic cleaning machine according to claim 1, wherein the cleaning tank case, the first sub-tank case and the second sub-tank case are made of SUS30 stainless steel.
3. An ultrasonic cleaning machine according to claim 1 wherein the frame is made of 5 gauge steel.
4. An ultrasonic cleaning machine according to claim 1, wherein the three heaters are flange electric heating tubes.
5. An ultrasonic cleaning machine as claimed in claim 1, wherein said industrial control computer is provided with a control panel mounted on the upper surface of the frame, the control panel having a control switch.
6. An ultrasonic cleaning machine according to claim 1, wherein said eight ultrasonic transducers are piezoelectric ceramic transducers.
7. An ultrasonic cleaning machine according to claim 1, wherein the temperature sensor is a PT100 type sensor.
8. An ultrasonic cleaning machine according to claim 1 wherein the pressure transducer is of the type QBE 9000-P16.
9. An ultrasonic cleaning machine as claimed in claim 1, wherein said industrial control computer is a Tiandi industrial control 710i (601) model.
10. The ultrasonic cleaning machine of claim 1, wherein the level sensor is model GKY-BJ2, comprises two GKY level sensors, and has an alarm with upper limit water full or lower limit water shortage alarm function.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920751157.6U CN209969065U (en) | 2019-05-23 | 2019-05-23 | Ultrasonic cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920751157.6U CN209969065U (en) | 2019-05-23 | 2019-05-23 | Ultrasonic cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209969065U true CN209969065U (en) | 2020-01-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920751157.6U Active CN209969065U (en) | 2019-05-23 | 2019-05-23 | Ultrasonic cleaning machine |
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| Country | Link |
|---|---|
| CN (1) | CN209969065U (en) |
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- 2019-05-23 CN CN201920751157.6U patent/CN209969065U/en active Active
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