CN209968343U

CN209968343U - Full-automatic size proportion proportioning machine

Info

Publication number: CN209968343U
Application number: CN201920194988.8U
Authority: CN
Inventors: 石鹏涛; 陈小洋
Original assignee: JINJIANG BANGDA PLASTIC CO Ltd
Current assignee: JINJIANG BANGDA PLASTIC CO Ltd
Priority date: 2019-02-14
Filing date: 2019-02-14
Publication date: 2020-01-21
Anticipated expiration: 2029-02-14

Abstract

The utility model discloses a full-automatic big-small proportion proportioning machine, its structure includes the operation control cabinet, title material device and air heating air supply arrangement, be equipped with touch display in the operation control cabinet, the subassembly in a poor light, the image acquisition camera, industrial control host computer and industry PLC subassembly, upper portion in the operation control cabinet is located to the image acquisition camera, the hole of making a video recording of this image acquisition camera is just to the shoe sample on the subassembly in a poor light, make the increase of shoe sample image transmission that the image acquisition camera can will shoot to the industrial control host computer calculation material proportion ratio, subtract gram number, carry out the raw materials through the batching weighing device in the industry PLC subassembly control title material device and increase, subtract gram number ratio, the title material device is by the feeding funnel, the vibrator, the batching weighing device, two unifications are collected hopper and auto sucking machine connecting pipe is constituteed. This proportioning machine compares through scanning shoe appearance, calculates the ratio weight of correct raw materials proportion, makes the product of producing accord with relevant yardage size, can realize full-automatic big small-proportion ratio.

Description

Full-automatic size proportion proportioning machine

Technical Field

The utility model belongs to shoes processing field especially relates to a full-automatic big small proportion proportioning machine.

Background

In the field of shoe production, before shoe soles are produced, raw materials for making the shoe soles need to be prepared, namely, a specified amount of mixed materials are put into a charging container according to the batching mode of a formula. Because the characteristics of the produced soles can be directly determined by the manufacturing raw materials of the soles, the ingredients need to be weighed according to the correct gram ratio during the ingredients mixing, and then the ingredients are put into a charging container. The length of the shoe sole can be changed after the shoe sole is manufactured for a long time, workers need to measure the manufactured shoe sole from time to time, the gram proportion is mixed through new calculation, manual operation is adopted, a large amount of labor force is consumed in the production mode, the production cost is improved, the working efficiency is low, and the yield is hardly improved. With the rapid development of the shoe processing machinery industry, how to develop a high-efficiency and high-precision batching machine is a difficult problem which needs to be solved urgently in the field of shoe processing production.

SUMMERY OF THE UTILITY MODEL

To the above problem, the utility model provides a can realize proportioning machine of full-automatic big-small proportion ratio, this proportioning machine contrasts through scanning shoe appearance, calculates the ratio weight of exact raw materials proportion, makes the product of producing accord with relevant yardage size.

In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: a full-automatic size proportion batching machine structurally comprises an operation control cabinet, a material weighing device and an air heating and air supplying device, wherein the material weighing device is arranged at the rear of the operation control cabinet, the air heating and air supplying device is arranged at the bottom of the operation control cabinet, a touch display used for weighing the material weighing device and monitoring pictures, a backlight assembly used for placing shoe samples, an image acquisition camera, an industrial control host, an electric control assembly and an industrial PLC assembly are arranged in the operation control cabinet, a warning lamp is arranged on a top panel of the operation control cabinet, the touch display is arranged on a front side panel of the operation control cabinet, the backlight assembly is arranged in the middle of the operation control cabinet, the industrial control host is arranged at the lower part of the operation control cabinet, the image acquisition camera is arranged at the upper part of the operation control cabinet and is positioned right above the backlight assembly, and the image pick-up camera has its camera hole facing the shoe sample on the backlight assembly, so that the image pick-up camera can transmit the shot shoe sample image to the industrial control host computer to calculate the increase and decrease of the material proportion, and the industrial PLC assembly controls the material weighing device in the material weighing device to increase and decrease the proportion of the material proportion, wherein the material weighing device consists of a feeding hopper, a vibrator, a material weighing device, a two-in-one collecting hopper and a connecting pipe of a material sucking machine which are sequentially connected from top to bottom.

Further, the feeding hopper comprises a hopper body, a dustproof cover and an air blowing pipe, wherein the dustproof cover is arranged on the top of the hopper body, the air blowing pipe is arranged in the middle of the hopper body, a first connecting head is arranged on the outer side wall of the hopper body, and the first connecting head is connected with an air heating and air supplying device through a high-temperature-resistant air blowing pipe.

Further, the vibrator comprises a feeding groove, a receiving hopper, a vibration frame, a vibration coil, an armature and a damping rubber device, wherein the receiving hopper and the vibration frame are respectively welded on the upper portion and the lower portion of the feeding groove, the vibration coil and the armature are installed on the inner side of the vibration frame, and the damping rubber device is arranged at the bottom of the vibration frame.

Further, batching and weighing device connects hopper, hopper closure plate, closed cylinder, second connector and pressure weighing sensor to constitute by weighing, the top of hopper closure plate articulates on the middle part that connects the hopper of weighing, the cylinder body of closed cylinder is connected on the lateral wall that connects the hopper of weighing, and it is articulated mutually through the second connector between this closed cylinder telescopic link and the hopper closure plate, makes under closed cylinder's effect, and the hopper closure plate can be opened and closed weigh and connect the hopper, pressure weighing sensor locates to weigh and connects the below of hopper.

Furthermore, the bottom of the two-in-one aggregate bin is provided with an air vent, a suction machine connecting port and a material shortage sensor.

Further, air heating air supply arrangement comprises heating plate, air heating box, centrifugal fan and sealed apron and high temperature resistant trachea connector, the heating plate is built-in the inside of air heating box, the one end of air heating box is connected with centrifugal fan, and the other end and the sealed apron of this air heating box are connected, high temperature resistant trachea connector sets firmly on the top of air heating box.

Further, the inside LED banks spare, ya keli fluorescence cover and the toughened glass board that is equipped with of subassembly in a poor light, wherein the toughened glass board thickness is 6 mm.

From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages:

the utility model provides a pair of full-automatic big small proportion proportioning machine can realize the proportioning machine of full-automatic big small proportion ratio, and this proportioning machine contrasts through scanning shoe appearance, calculates the ratio weight of correct raw materials proportion, makes the product of producing accord with relevant sign indicating number size, and the work load of artifical preparation that has significantly reduced has improved work efficiency.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:

FIG. 1 is a schematic structural view of a fully automatic size proportioning machine of the present invention;

FIG. 2 is a perspective view of the fully automatic size proportioning machine of the present invention;

FIG. 3 is a first schematic view of a feeding hopper of the full-automatic size-proportion batching machine of the present invention;

FIG. 4 is a second schematic view of a feeding hopper of the fully automatic size proportioning machine of the present invention;

FIG. 5 is a schematic structural view of a vibrator of the fully automatic size proportioning machine of the present invention;

FIG. 6 is a schematic view of a batching and weighing device of the fully automatic size-proportion batching machine of the present invention;

FIG. 7 is a first schematic view of a two-in-one hopper of the fully automatic size-proportion batching machine of the present invention;

FIG. 8 is a second schematic view of a two-in-one hopper of the fully automatic size proportioning machine of the present invention;

fig. 9 is a schematic structural view of the air heating and blowing device of the full-automatic size-proportion batching machine of the present invention.

In the figure: 1. the device comprises a feeding hopper 2, a vibrator 3, a batching and weighing device 4, a two-in-one collecting hopper 4a, an air vent 4b, a suction machine connecting port 5, a suction machine connecting pipe 6, a weighing device 7, a warning lamp 8, an image acquisition camera 9, an operation control cabinet 10, a backlight assembly 11, an air heating and air supplying device 12, a touch display screen 13, a dustproof cover 14, a feeding groove 15, a receiving hopper 16, a vibration frame 17, a vibration coil 18, a vibration damper rubber 19, an armature 20, a weighing receiving hopper 21, a closed cylinder 22, a second connector 23, a hopper closing plate 24, a pressure weighing sensor 25, a centrifugal fan 26, an air heating box 27, a high-temperature resistant air pipe connector 28, a heating sheet 29, a sealing cover plate 30, an industrial control host 31, a hopper body 31, a first connector 33 and a gas blowing pipe.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Examples

Referring to fig. 1 to 9, a fully automatic size proportioning machine, which comprises an operation control cabinet 9, a material weighing device 6 and an air heating and blowing device 11, wherein the material weighing device 6 is arranged at the rear of the operation control cabinet 9, the air heating and blowing device 11 is arranged at the bottom of the operation control cabinet 9, a touch display 12 for weighing the material weighing device 6 and monitoring pictures is arranged in the operation control cabinet 9, a backlight assembly 10 for placing shoe samples, an image acquisition camera 8, an industrial control host 30, an electric control assembly and an industrial PLC assembly are arranged in the operation control cabinet 9, a warning lamp 7 is arranged on a top panel of the operation control cabinet 9, the touch display 12 is arranged on a front side panel of the operation control cabinet 9, the backlight assembly 10 is arranged in the middle of the operation control cabinet 9, the industrial control host 30 is arranged at the lower part of the operation control cabinet 9, the image acquisition camera 8 is arranged at the upper part of the operation control cabinet 9, the image acquisition camera 8 is positioned right above the backlight component 10, the image pickup hole of the image acquisition camera 8 is over against the shoe sample 40 on the backlight component 10, so that the image acquisition camera 8 can transmit the shot shoe sample image to the industrial control host computer 30 to calculate the increase and decrease of the proportion of the material proportion, the proportion of the increase and decrease of the proportion of the material proportion is carried out by controlling the material weighing device in the material weighing device 6 through the industrial PLC component, the material weighing device 6 consists of a feeding hopper 1, a vibrator 2, a material weighing device 3, a two-in-one collecting hopper 4 and a material suction machine connecting pipe 5 which are sequentially connected from top to bottom, the feeding hopper 1 consists of a hopper body 31, a dustproof cover 13 and an air blowing pipe 33, the dustproof cover 13 is covered on the top of the hopper body 31, the air blowing pipe 33 is erected on the middle part of the hopper body 31, a first connecting joint 31a is arranged on the outer side wall of the hopper body 31, the first connecting joint 31a is connected with, the vibrator 2 consists of a feeding groove 14, a receiving hopper 15, a vibrating frame 16, a vibrating coil 17, an armature 19 and a damping rubber device 18, the receiving hopper 15 and the vibrating frame 16 are respectively welded on the upper part and the lower part of the feeding groove 14, the vibrating coil 17 and the armature 19 are installed on the inner side of the vibrating frame 16, the damping rubber device 18 is arranged on the bottom of the vibrating frame 16, the batching and weighing device 3 consists of a weighing receiving hopper 20, a hopper closing plate 23, a closing cylinder 21, a second connector 22 and a pressure weighing sensor 24, the top of the hopper closing plate 23 is hinged on the middle part of the weighing receiving hopper 20, the cylinder body of the closing cylinder 21 is connected on the outer side wall of the weighing receiving hopper 20, the telescopic rod of the closing cylinder 21 is hinged with the hopper closing plate 23 through the second connector 22, so that the hopper closing plate 23 can open and close the weighing receiving hopper 20 under the action of the closing cylinder 21, pressure weighing sensor 24 locates the below of receiving hopper 20 of weighing, the bottom of two unification collecting hoppers 4 sets up blow vent 4a, auto sucking machine connector 4b and scarce material sensor, air heating air supply arrangement 11 is by heating plate 28, air heating box 26, centrifugal fan 25 and sealed apron 29 and high temperature resistant trachea connector 27 are constituteed, heating plate 28 embeds in air heating box 26's inside, air heating box 26's one end is connected with centrifugal fan 25, this air heating box 26's the other end is connected with sealed apron 29, high temperature resistant trachea connector 27 sets firmly on air heating box 26's top, the inside LED banks spare that is equipped with of subassembly in a poor light 10, ya keli fluorescence cover and toughened glass board, wherein the toughened glass board thickness is 6 mm. The utility model provides a full-automatic big or small proportion proportioning machine, can realize the proportioning machine of full-automatic big or small proportion ratio, this proportioning machine contrasts through scanning shoe appearance, calculate the ratio weight of correct raw materials proportion, the product that makes produce accords with relevant sign indicating number size, the artifical work load of preparing that has significantly reduced, the work efficiency is improved, it is further, but carry out the title material through the touch display screen on the operation control cabinet and set for and the control of picture to the material device, it is further, air heating air supply arrangement carries the hot-air of heating to the inside dehumidification of hopper through centrifugal fan, make the raw materials remain dry state all the time, it is further, the proportioning weighing device carries out accurate proportion ratio with four kinds or multiple different raw materials, the finished product that makes accords with relevant sign indicating number size.

The working principle of weighing materials is as follows: the method comprises the following steps that four feeding hoppers 1 with the capacity of 50kg are filled with required raw materials in advance, a vibration coil 17 on a vibrator 2 is repeatedly powered on and powered off to enable pulse attraction between the vibration coil 17 and an armature 19 to be generated and eliminated, and then a feeding groove 14 is prompted to reciprocate to realize feeding of a symmetrical heavy receiving hopper 20; stop the vibration feed when weighing on batching weighing device 3 connects hopper 20 to vibrator 2 through pressure weighing sensor 24 sensing numerical value, closed cylinder 21 on four batching weighing device 3 this moment is opened hopper closure plate 23, make the raw materials of weighing put into two unification collecting hopper 4 respectively and carry out the mixture of two kinds of raw materials, auto sucking machine connecting pipe 5 is equipped with to two unification collecting hopper 4 bottoms, the auto sucking machine is with in the raw materials of joining in marriage are inhaled and are sent to the production facility of next process, when the scarce material sensor of two unification collecting hopper 4 bottoms detected two unification collecting hopper 4 and is empty material level, vibrator 2 restarts and carries out the feed and weigh this circulation operation.

The automatic size proportion ingredient specification is that the gram number of the material quantity is initially set to be 200g, and the code number of the produced sole is 43 codes. Then, the product sample, the sample shoe sample, is placed on a platform of the backlight assembly, and the image is transmitted to the industrial control host computer through the image acquisition camera for proportional analysis. Calculating the material proportion size after proportion analysis, comparing the preset code number size stored in advance, for example, the calculated data is longer or shorter than the normal 43 code, then the industrial control host computer transmits the data to the industrial control host computer

The industrial PLC component calculates the increase or decrease of the gram number by using preset parameters and operation formulas in a program, and realizes the proportion weight of the fully-automatic proportioning raw materials.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a full-automatic big small proportion proportioning machine which characterized in that: the automatic shoe scale weighing and feeding device structurally comprises an operation control cabinet (9), a material weighing device (6) and an air heating and air supplying device (11), wherein the material weighing device (6) is arranged at the rear part of the operation control cabinet (9), the air heating and air supplying device (11) is arranged at the bottom of the operation control cabinet (9), a touch display (12) used for weighing and setting the material weighing device (6) and monitoring pictures, a backlight component (10) used for placing shoe samples, an image acquisition camera (8), an industrial control host (30), an electric control component and an industrial PLC component are arranged in the operation control cabinet (9), a warning lamp (7) is arranged on a top panel of the operation control cabinet (9), the touch display (12) is arranged on a front side panel of the operation control cabinet (9), the backlight component (10) is arranged in the middle part of the operation control cabinet (9), the industrial control host (30) is arranged at the lower part of the operation control cabinet (9), the upper portion in operation switch board (9) is located in image acquisition camera (8), and it is located backlight unit (10) directly over, and the hole of making a video recording of this image acquisition camera (8) is just shoe sample (40) on backlight unit (10), make image acquisition camera (8) can calculate the increase of material proportion ratio, subtract gram number to shoe sample image transmission that shoots to industrial control host computer (30), carry out the raw materials through the batching weighing device in the industry PLC subassembly control title material device (6) and increase, subtract gram number ratio, material weighing device (6) comprise feeding funnel (1), vibrator (2), batching weighing device (3), two unification collecting funnel (4) and auto sucking machine connecting pipe (5) that top-down connected gradually.

2. The full-automatic size proportioning machine of claim 1, characterized in that: go up hopper (1) and constitute by bucket body (31), shield (13) and gas blow pipe (33), shield (13) lid is established on the top of bucket body (31), gas blow pipe (33) are erect on the middle part of bucket body (31), be equipped with a first connector (31 a) on the lateral wall of bucket body (31), first connector (31 a) are connected through high temperature resistant gas blow pipe with air heating air supply arrangement (11).

3. The full-automatic size proportioning machine of claim 1, characterized in that: the vibrator (2) comprises a feeding groove (14), a receiving hopper (15), a vibrating frame (16), a vibrating coil (17), an armature (19) and a damping rubber device (18), the receiving hopper (15) and the vibrating frame (16) are respectively welded on the upper portion and the lower portion of the feeding groove (14), the vibrating coil (17) and the armature (19) are installed on the inner side of the vibrating frame (16), and the damping rubber device (18) is arranged on the bottom of the vibrating frame (16).

4. The full-automatic size proportioning machine of claim 1, characterized in that: batching weighing device (3) connect hopper (20), hopper closure plate (23), closed cylinder (21), second connector (22) and pressure weighing sensor (24) by weighing to constitute, the top of hopper closure plate (23) articulates on the middle part that connects hopper (20) with weighing, the cylinder body of closed cylinder (21) is connected on the lateral wall that connects hopper (20) with weighing, and it is articulated mutually through second connector (22) between this closed cylinder (21) telescopic link and hopper closure plate (23), impels under the effect of closed cylinder (21), and hopper closure plate (23) can be opened and closed and weigh and connect hopper (20), pressure weighing sensor (24) are located and are weighed and connect the below of hopper (20).

5. The full-automatic size proportioning machine of claim 1, characterized in that: the bottom of the two-in-one aggregate bin (4) is provided with an air vent (4 a), a suction machine connecting port (4 b) and a material shortage sensor.

6. The full-automatic size proportioning machine of claim 1, characterized in that: air heating air supply arrangement (11) comprises heating plate (28), air heating box (26), centrifugal fan (25) and sealed apron (29) and high temperature resistant trachea connector (27), heating plate (28) are built-in the inside of air heating box (26), the one end of air heating box (26) is connected with centrifugal fan (25), and the other end of this air heating box (26) is connected with sealed apron (29), high temperature resistant trachea connector (27) set firmly on the top of air heating box (26).

7. The full-automatic size proportioning machine of claim 1, characterized in that: the LED backlight module is characterized in that an LED lamp assembly, an acrylic fluorescent cover and a toughened glass plate are arranged inside the backlight assembly (10), wherein the thickness of the toughened glass plate is 6 mm.