CN209958044U

CN209958044U - Jig dyeing machine

Info

Publication number: CN209958044U
Application number: CN201920579560.5U
Authority: CN
Inventors: 吴国军
Original assignee: Shaoxing Chuangcai Needle Spinning Technology Co Ltd
Current assignee: Shaoxing Chuangcai Needle Spinning Technology Co Ltd
Priority date: 2019-04-25
Filing date: 2019-04-25
Publication date: 2020-01-17
Anticipated expiration: 2029-04-25

Abstract

The utility model relates to a dye jigger, relate to cloth printing and dyeing equipment's technical field, it includes the organism, the dye jigger that supplies the cloth dyeing of setting in the organism constructs, and the heat preservation mechanism of pan feeding mouth department of setting at the organism, heat preservation mechanism sets up the drive roll at organism pan feeding mouth one side border including rotating, the setting is on the organism and output shaft and the coaxial fixed step motor of drive roll, the lamination of being connected with drive roll circumference surface, with lamination articulated substrate, rotate the reset roll that sets up on drive roll one side border is kept away from at the pan feeding mouth, be connected with the reset roll and twine the cable on the reset roll, and set up the torsional spring at the reset roll tip, the both ends of torsional spring are connected respectively in reset roll and organism, the cable is connected with the substrate, the lamination has a plurality ofly and is parallel to each other, cover the pan feeding mouth when adjacent lamination articulates and a plurality of. The utility model discloses have the effect that reduces staff's work load in order to improve work efficiency.

Description

Jig dyeing machine

Technical Field

The utility model belongs to the technical field of the technique of cloth printing and dyeing equipment and specifically relates to a dye jigger is related to.

Background

At present, a jig dyeing machine can dye various thick and thin chemical fiber fabrics, natural fabrics and blended fabrics. According to different types of processed cloth, the jig dyeing machine has three types of opening, capping, high temperature and high pressure and the like, and the existing opening equipment is basically eliminated.

The existing covered jig dyeing machine is mainly used for dyeing silk and cotton cloth, and the high-temperature high-pressure jig dyeing machine is used for dyeing synthetic fiber fabrics such as terylene, chinlon and the like. The cylinder cover of the normal-temperature jig dyeing machine has the functions of keeping the temperature of the upper part, the lower part and the left and right parts of the cylinder constant, prevents the energy loss caused by heat dissipation due to air blowing of fabrics on the liquid, and simultaneously prevents the dye permeation and fixation from being influenced by too low upper temperature.

Chinese utility model with publication number CN2368864Y discloses an improved high-efficient uniform padding jig dyeing machine, which is structurally composed of a heat-insulating casing, a steam-heating heat-insulating upper cover, a cloth roller, a uniform roller, a driving roller, a secondary heater, a reversing roller, a cloth roller, a printing and dyeing liquid communicating pipe and a tension liquid blocking expander, wherein the steam-heating heat-insulating upper cover is arranged at the top of the heat-insulating casing. The utility model discloses a keep warm in to the dye jigger through steam heating heat preservation upper cover, reduce the leakage of steam to reach the effect that reduces the energy consumption.

The above prior art solutions have the following drawbacks: because the steam heating heat preservation upper cover needs the staff to open by hand, increased staff's work load, reduced work efficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a dye jigger can reduce staff's work load, improves work efficiency.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

the utility model provides a jig dyeing machine, includes the organism, sets up the jig dyeing mechanism that supplies the cloth dyeing in the organism to and set up the heat preservation mechanism in the pan feeding mouth department of organism, heat preservation mechanism is including rotating the drive roll that sets up at organism pan feeding mouth one side border, set up on the organism and output shaft and drive roll coaxial fixation's step motor, with drive roll circumference surface connection's lamination, with lamination articulated substrate, rotation setting keep away from the reset roll on drive roll one side border at the pan feeding mouth, be connected and twine the cable on the reset roll with the reset roll to and set up the torsional spring at the reset roll tip, the both ends of torsional spring are connected respectively in reset roll and organism, the cable is connected with the substrate, the lamination has a plurality ofly and is parallel to each other, and is adjacent the lamination is articulated and a plurality of each other the lamination is spread and is covered the pan feeding.

By adopting the technical scheme, the stepping motor drives the driving roller to rotate when rotating forwards, so that the plurality of laminated sheets are driven to be wound on the driving roller for winding, and the feeding port is opened to facilitate feeding and discharging of cloth; when the stepping motor rotates reversely, the reset roller packs up the stay rope under the action of the torsion spring, the stay rope pulls the substrate to enable the lamination to be separated from the driving roller, so that the lamination is paved and covers the feeding port, the heat preservation effect is achieved, the leakage of hot air is reduced, the energy utilization rate is improved, the opening and closing of the feeding port is driven by the stepping motor, the workload of workers is reduced, and the working efficiency is improved.

The utility model discloses further set up to: one side of the lamination close to the inside of the machine body is coated with a waterproof film, and the waterproof film is wound on the driving roller.

Through adopting above-mentioned technical scheme, the lamination leans on one side cladding waterproof membrane in the organism to this dye liquor that splashes when avoiding the cloth to dip and dye breaks away from the pan feeding mouth, thereby avoids the dye liquor to spatter outward and cause the pollution, reduces the work load of later stage clearance.

The utility model discloses further set up to: the feed inlet is provided with a plurality of stacking plates, the stacking plates are arranged on the bottom wall of the feed inlet, and the bottom wall of the feed inlet is provided with a plurality of rollers which are connected with the stacking plates in a rolling mode.

Through adopting above-mentioned technical scheme, the spout is seted up at pan feeding mouth border, reduces the frictional force of lamination and organism through the gyro wheel on the spout diapire, reduces step motor load, reduces the wearing and tearing of lamination.

The utility model discloses further set up to: one side parallel arrangement of spout has the apron of being connected with the organism rotation, the axis of rotation of apron is parallel with the spout, when the apron rotates with lamination butt and be provided with the retaining member between apron and the organism.

Through adopting above-mentioned technical scheme, cover the spout and with the lamination butt when the apron rotates to this disturbance that reduces the lamination reduces the gap at lamination and pan feeding mouth border, improves the leakproofness, thereby reduces the leakage of steam, improves energy utilization.

The utility model discloses further set up to: the retaining member is including setting up at the lantern ring of spout one end, passing the lantern ring and with the round pin axle of apron butt to and the cover is established at the epaxial elastic component of round pin, the both ends of elastic component are connected respectively in round pin axle and organism.

Through adopting above-mentioned technical scheme, the round pin axle passes the lantern ring and covers the apron butt of lamination to this locking apron, the elasticity piece is used for avoiding the round pin axle to break away from the apron because of the vibration of organism during operation, thereby improves the stability of round pin axle.

The utility model discloses further set up to: and an inclined plane is arranged at one end of the pin shaft, which is abutted against the cover plate, and faces to one side of the cover plate.

Through adopting above-mentioned technical scheme, the round pin axle sets up the inclined plane towards one side of apron, and when the apron covered the lamination, when the round pin axle slided along the lantern ring, the apron was slided along the inclined plane with the inclined plane butt of round pin axle, made the apron support tight lamination, improved the leakproofness, made things convenient for the slip of round pin axle simultaneously.

The utility model discloses further set up to: the machine body is internally provided with a guide rod in a rotating mode at one side of the bottom of the feeding port, a guide roller for conveying cloth is arranged on the guide rod in a rotating mode, and the guide rod penetrates out of the feeding port when rotating.

Through adopting above-mentioned technical scheme, when the pan feeding mouth was opened, the cloth got into the organism through the pan feeding mouth and dyes, and the guide roll leads the cloth, avoids cloth and pan feeding mouth border contact, reduces the pollution and the wearing and tearing of cloth, improves the quality of cloth.

The utility model discloses further set up to: the jig dyeing mechanism comprises a jig dyeing roller which is rotatably arranged in the machine body, and the guide roller is abutted to the circumferential surface of the jig dyeing roller when rotating towards one side far away from the feeding port.

By adopting the technical scheme, the jig dyeing roller is used for circularly dyeing the cloth, so that the color fastness is improved, and the guide roller is separated from the feeding port and tightly supports against the jig dyeing roller under the action of the gravity of the guide rod when the guide rod rotates, so that the lamination can be conveniently closed; meanwhile, the guide roller is matched with the jig dyeing roller to extrude the cloth, so that dye liquor on the cloth is reduced, the cloth is repeatedly dehydrated and dip-dyed, and the color fastness of the cloth is improved.

To sum up, the utility model discloses a beneficial technological effect does:

1. when the stepping motor rotates forwards, the driving roller is driven to rotate so as to drive the plurality of laminated sheets to be wound, so that the material inlet is opened to facilitate the feeding and discharging of the cloth; the reset roller retracts the inhaul cable under the action of the torsional spring, so that the lamination is separated from the driving roller and covers the feeding hole, the heat preservation effect is achieved, the leakage of hot air is reduced, the energy utilization rate is improved, the opening and closing of the feeding hole are driven by the stepping motor, the workload of workers is reduced, and the working efficiency is improved;

2. the cover plate covers the sliding groove and is abutted to the lamination when rotating, so that the disturbance of the lamination is reduced, the gap between the lamination and the edge of the feeding port is reduced, the sealing performance is improved, the leakage of hot air is reduced, and the energy utilization rate is improved;

3. when the guide rod rotates, the guide roller is matched with the jig dyeing roller to extrude the cloth, so that dye liquor on the cloth is reduced, the cloth is repeatedly dehydrated and dip-dyed, and the color fastness of the cloth is improved.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is an exploded view of the structure of the present invention, mainly showing the pulling cable;

fig. 3 is a partially enlarged schematic view at a in fig. 2.

Reference numerals: 1. a body; 11. a feeding port; 12. a chute; 121. a roller; 2. a jig dyeing mechanism; 21. a jig dyeing roller; 22. a drive motor; 23. a guide bar; 24. a guide roller; 3. a heat preservation mechanism; 31. a drive roll; 311. a stepping motor; 32. laminating; 321. a water-resistant film; 322. a substrate; 33. a reset roller; 34. a cable; 35. a torsion spring; 4. a cover plate; 41. a locking member; 411. a collar; 412. a pin shaft; 413. an elastic member.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 1, for the utility model discloses a jig dyeing machine, including organism 1, the jig dyeing mechanism 2 that supplies the cloth dyeing of setting in organism 1 to and the heat preservation mechanism 3 of setting in the pan feeding mouth 11 department of organism 1. The feeding port 11 is square, and the feeding port 11 is inclined, so that cloth can conveniently enter and exit. The jig dyeing mechanism 2 comprises a jig dyeing roller 21 rotatably arranged in the machine body 1 and a driving motor 22 fixed with the outer wall of the machine body 1 through screws. The jig dyeing roller 21 is cylindrical, one end of the jig dyeing roller is rotatably connected with the inner wall of the machine body 1 through a bearing, and the other end of the jig dyeing roller is coaxially fixed with one end of the driving motor 22 penetrating into the machine body 1. Dye liquor is injected at the bottom of the machine body 1, and the drive motor 22 drives the jig dyeing roller 21 to rotate, so that cloth is driven to be circularly dyed in the machine body 1, and the dyeing efficiency is improved.

Lie in pan feeding mouth 11 bottom one side rotation in organism 1 and be provided with guide bar 23, guide bar 23 has two, all is the arc and lies in the both ends of organism 1, and the protruding cambered surface of guide bar 23 is inboard towards organism 1. The guide bar 23 is rotatably provided with guide rollers 24 for conveying the cloth, and the guide rollers 24 are distributed along the width direction of the cloth. Guide bar 23 wears out outside pan feeding mouth 11 and with pan feeding mouth 11 border butt when rotating towards pan feeding mouth 11, and the cloth passes through pan feeding mouth 11 and gets into in organism 1 and dyes under the direction of guide roll 24 to this avoids cloth and the contact of pan feeding mouth 11 border, reduces the pollution and the wearing and tearing of cloth, improves the quality of cloth. When the guide roller 24 rotates reversely, the guide roller is abutted to the circumferential surface of the jig dyeing roller 21, the guide roller is matched with the jig dyeing roller 21 to extrude the cloth, dye liquor on the cloth is reduced, the cloth is repeatedly dehydrated and dip-dyed, and the color fastness of the cloth is improved.

Referring to fig. 1 and 2, the heat-insulating mechanism 3 includes a driving roller 31 rotatably disposed at an edge of one side of a material inlet 11 of the machine body 1, a stepping motor 311 disposed on the machine body 1, a lamination 32 connected to a circumferential surface of the driving roller 31, a substrate 322 hinged to the lamination 32, a return roller 33 rotatably connected to the machine body 1 through a bearing, a pulling cable 34 connected to the return roller 33 and wound around the return roller 33, and a torsion spring 35 disposed at an end of the return roller 33. Two ends of the torsion spring 35 are respectively connected with the reset roller 33 and the machine body 1, the inhaul cable 34 is connected with the substrate 322, the laminated sheets 32 are multiple and parallel to each other, the adjacent laminated sheets 32 are hinged to each other, and the laminated sheets 32 cover the feeding port 11 when being laid flat.

The driving roller 31 and the reset roller 33 are both cylindrical and obliquely arranged, and are respectively located at two sides of the feeding port 11 and at two sides of the cloth. The stepping motor 311 is fixed to the machine body 1 by screws, and an output shaft of the stepping motor 311 is coaxially fixed to the drive roller 31, thereby driving the drive shaft to rotate. The stay cable 34 is made of a steel wire with good toughness, one end of the stay cable 34 is fixed to the end of the reset roller 33 through a screw, and the other end of the stay cable is welded to the substrate 322. The one end of torsional spring 35 and the tip welded fastening of the roller 33 that resets, the other end and organism 1 welded fastening make things convenient for the roller 33 that resets through torsional spring 35 to make things convenient for accomodating of cable 34.

The lamination 32 is in a long strip shape, and the long sides of the two sides of the lamination 32 are respectively hinged with the adjacent laminations 32, so that the effect that the plurality of laminations 32 are wound on the driving roller 31 is realized, and the laminations 32 are convenient to store and open the feeding port 11. One side cladding that lamination 32 leaned on in the organism 1 has waterproof membrane 321, and waterproof membrane 321 adopts the pellosil, and the pellosil has good compliance and waterproof nature to this avoids the dye liquor spill, thereby avoids the dye liquor to spatter outward and cause the pollution, reduces the work load of later stage clearance. The waterproof membrane 321 and the laminated sheet 32 are fixed by the waterproof glue, and when the laminated sheet 32 is rolled up, the waterproof membrane 321 and the laminated sheet 32 are wound on the driving roller 31.

The two side edges of the feeding port 11 are provided with two sliding chutes 12 for the lamination 32 and the substrate 322 to slide, the two sliding chutes 12 are respectively positioned on the upper edge and the lower edge of the feeding port 11, and the length direction of the sliding chute 12 is perpendicular to the central axis direction of the reset roller 33. The bottom wall of chute 12 is rotatably provided with rollers 121 in rolling engagement with laminations 32. The rollers 121 are uniformly distributed along the length direction of the sliding groove 12 at intervals, so that the friction force between the lamination 32 and the machine body 1 when sliding is reduced, the carrying load of the stepping motor 311 is reduced, the abrasion of the lamination 32 is reduced, and the service life of the lamination 32 is prolonged.

One side of the chute 12 is provided with a cover plate 4 in parallel, the cover plate 4 is in a cuboid shape and corresponds to the chute 12 one by one, and the two cover plates 4 are respectively positioned at two sides of the feeding port 11. One side of the cover plate 4 is hinged with the machine body 1, the rotating axis of the cover plate is parallel to the sliding groove 12, and the cover plate 4 is abutted to the lamination 32 when rotating, so that the disturbance of the lamination 32 is reduced, the gap between the lamination 32 and the edge of the feeding port 11 is reduced, and the sealing performance is improved.

Referring to fig. 1 and 3, a locking member 41 is disposed between the cover plate 4 and the body 1, and the locking member 41 includes a collar 411 disposed at one end of the sliding slot 12, a pin 412 passing through the collar 411 and abutting against the cover plate 4, and an elastic member 413 disposed on the pin 412. The collar 411 is circular, the circumferential surface of the collar is welded to the outer wall of the housing 1, the pin 412 is cylindrical, and the surface of the cover plate 4 is flush with the outer wall of the housing 1 when the cover plate is covered on the lamination 32. One end of the pin 412 abutting against the cover plate 4 is provided with an inclined surface toward the cover plate 4 side. When the cover plate 4 covers the lamination sheet 32, the pin shaft 412 slides along the collar 411, and the cover plate 4 abuts against the inclined surface of the pin shaft 412 and slides along the inclined surface, so that the cover plate 4 abuts against the lamination sheet 32 tightly, the sealing performance is improved, and the sliding of the pin shaft 412 is facilitated.

The pin 412 passes through the collar 411 and abuts against the cover plate 4 covering the lamination 32, so that the cover plate 4 is locked, the sealing performance of the lamination 32 is improved, the leakage of hot air is reduced, and the energy utilization rate is improved. The elastic member 413 is a spring, one end of the elastic member 413 is welded and fixed to the pin shaft 412, and the other end of the elastic member 413 is welded and fixed to the machine body 1, so that the pin shaft 412 is prevented from being separated from the cover plate 4 due to vibration of the machine body 1 during operation through the elastic action of the elastic member 413, and the stability of the pin shaft 412 is improved.

The implementation principle of the embodiment is as follows: during feeding, a worker only needs to open the stepping motor 311, the stepping motor 311 rotates forward to drive the driving roller 31 to rotate, so that the plurality of laminations 32 are driven to be wound on the driving roller 31 to be wound, the feeding port 11 is opened, then the guide rod 23 is rotated to enable the guide roller 24 to move to the feeding port 11, and cloth is wound on the jig dyeing roller 21 around the guide roller 24, so that the cloth can conveniently enter and exit.

During dyeing, the guide rod 23 is rotated to the guide roller 24 to tightly press the cloth and the jig dyeing roller 21. Because the torsion spring 35 is in a compressed state and generates elasticity, the reset roller 33 packs up the inhaul cable 34 under the action of the torsion spring 35 when the stepping motor 311 rotates reversely, the inhaul cable 34 pulls the substrate 322 to enable the lamination 32 to be separated from the driving roller 31, so that the lamination 32 is paved and covers the feeding port 11, a heat preservation effect is achieved, the leakage of hot air is reduced, the energy utilization rate is improved, the opening and closing of the feeding port 11 are driven by the stepping motor 311, the workload of workers is reduced, and the working efficiency is improved.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. A jig dyeing machine is characterized in that: comprises a machine body (1), a jig dyeing mechanism (2) which is arranged in the machine body (1) and is used for dyeing cloth, and a heat preservation mechanism (3) which is arranged at the feed inlet (11) of the machine body (1), wherein the heat preservation mechanism (3) comprises a driving roller (31) which is rotatably arranged at the edge of one side of the feed inlet (11) of the machine body (1), a stepping motor (311) which is arranged on the machine body (1) and has an output shaft coaxially fixed with the driving roller (31), a lamination (32) which is connected with the circumferential surface of the driving roller (31), a substrate (322) which is hinged with the lamination (32), a reset roller (33) which is rotatably arranged at the edge of one side of the feed inlet (11) far away from the driving roller (31), a guy cable (34) which is connected with the reset roller (33) and is wound on the reset roller (33), and a torsion spring (35) which is arranged at the end part of the reset roller (33), the two ends of the, the inhaul cable (34) is connected with the base sheet (322), the lamination (32) is multiple and parallel to each other, the adjacent lamination (32) is hinged to each other, and the plurality of lamination (32) covers the feeding port (11) when being laid flat.

2. A jig dyeing machine as claimed in claim 1, characterized in that: one side of the lamination (32) close to the inside of the machine body (1) is coated with a waterproof film (321), and the waterproof film (321) is wound on the driving roller (31).

3. A jig dyeing machine as claimed in claim 1, characterized in that: offer on the both sides border of pan feeding mouth (11) and supply spout (12) that lamination (32) and substrate (322) slided, spout (12) are perpendicular with roller (33) reset, it is provided with gyro wheel (121) with lamination (32) roll connection to rotate on the diapire of spout (12).

4. A jig dyeing machine as claimed in claim 3, characterized in that: one side parallel arrangement of spout (12) has apron (4) of being connected with organism (1) rotation, the axis of rotation of apron (4) is parallel with spout (12), be provided with retaining member (41) between apron (4) and organism (1) with lamination (32) butt and apron (4) when apron (4) rotate.

5. A jig dyeing machine as claimed in claim 4, characterized in that: retaining member (41) including set up lantern ring (411) in spout (12) one end, pass lantern ring (411) and with round pin axle (412) of apron (4) butt to and establish elastic component (413) on round pin axle (412), the both ends of elastic component (413) are connected respectively in round pin axle (412) and organism (1).

6. A jig dyeing machine as claimed in claim 5, characterized in that: one end of the pin shaft (412) abutted against the cover plate (4) is provided with an inclined surface facing one side of the cover plate (4).

7. A jig dyeing machine as claimed in claim 1, characterized in that: the cloth feeding machine is characterized in that a guide rod (23) is arranged on one side of the bottom of the feeding port (11) in the machine body (1) in a rotating mode, a guide roller (24) for conveying cloth is arranged on the guide rod (23) in a rotating mode, and the guide rod (23) penetrates out of the feeding port (11) when rotating.

8. A jig dyeing machine as claimed in claim 7, characterized in that: jig dyeing mechanism (2) including rotating jig dyeing roller (21) that sets up in organism (1), guide roll (24) are kept away from pan feeding mouth (11) one side when rotating with jig dyeing roller (21) circumferential surface butt.