CN209955518U - Environment-friendly and energy-saving automatic ink squeezing equipment - Google Patents
Environment-friendly and energy-saving automatic ink squeezing equipment Download PDFInfo
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- CN209955518U CN209955518U CN201920384696.0U CN201920384696U CN209955518U CN 209955518 U CN209955518 U CN 209955518U CN 201920384696 U CN201920384696 U CN 201920384696U CN 209955518 U CN209955518 U CN 209955518U
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Abstract
The utility model provides an automatic crowded black equipment of environmental protection and energy saving, include, the host computer: the extrusion system, the equipment power system, the equipment transmission structure, the equipment control system and the equipment power system are arranged on the supporting seat; a frame: the device comprises a cabinet, support columns, a cross beam and a sliding bearing plate; the host is arranged on the rack. The extrusion system can press from both sides tight ink bag for first package of gluey roller and the second package rubber roll of equal rotatable setting, so that the extrusion system can extrude ink bag for thereby ink bag moves up along with the rotation of package rubber roller and extrudes ink from ink bag. The device is simple and convenient to mount, can uniformly control the ink output amount and can quickly and thoroughly extrude the ink in the bag.
Description
Technical Field
The utility model belongs to the technical field of lithography apparatus, especially, relate to an automatic crowded black equipment of environmental protection and energy saving.
Background
The traditional printing ink generally takes a hard plastic barrel or a metal barrel as a main package, the packaging barrels cannot be recycled, the manufacturing cost is high, the weight of the barrels is large, the printing ink needs to be shoveled out manually, the operation is inconvenient, and the printing ink cannot be completely removed; if the metal barrel is adopted, the barrel is easy to rust; the process of manually using the ink shovel can cause secondary pollution, and the removal of the pollution needs to be cleaned by an organic solvent, so that the production waste is increased, and the environment is polluted.
The bagged ink packaged by the packaging bag is a new packaging technology at present, can effectively reduce the packaging and cleaning cost, can avoid secondary pollution of the ink, and plays a good role in protecting the ink. However, since the ink bag is generally soft, this presents certain difficulties in the use of the ink bag in a corresponding device. The ink is pasty in appearance, has thixotropy, has large influence on viscosity due to temperature, is high in summer and relatively thin in winter, and is opposite in winter. Due to the properties of the ink itself, the ink can accumulate on the ink bag, causing unnecessary waste. If the ink is manually squeezed out of the bag, the working efficiency is low, and the health of operators is affected.
CN206579949U discloses a device for thermosetting ink package extrusion operation, comprising: the horizontal extrusion device comprises two horizontal extrusion components erected above the ink container, the two horizontal pressurization components are arranged oppositely and move in a telescopic mode along the horizontal direction, and the ink bag is arranged on the motor crane and located between the two horizontal extrusion components. This patent need be hung the ink bag that has thermosetting ink to pack, extrude the roller through horizontal extrusion device control and control the extrusion operation about, the operation is extruded from top to bottom to the elevating gear control extrusion roller, need about respectively, two sets of subassemblies come the cooperation to extrude the ink package about, not only the numerous installation of subassembly is complicated, therefore high in manufacturing cost, and extrusion capacity and the extrusion power of thermosetting ink in the unable accurate control ink bag, lead to the ink extrusion capacity inhomogeneous or lead to the ink bag fracture easily, also can lead to too much ink to remain in the wrapping bag simultaneously, produce extravagantly, the wrapping bag of remaining ink has great harm when carrying out recovery processing, cause the pollution to the environment easily.
Therefore, there is an urgent need for an automatic ink extruding apparatus which is convenient to use, can reduce waste, and is environmentally friendly.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides an automatic ink extruding device which is simple and convenient to install, can evenly control the ink output and can extrude the ink in the bag rapidly and thoroughly so as to meet the actual production requirement.
The utility model discloses a solve its technical problem and the technical scheme who adopts is:
the utility model provides an automatic crowded black equipment of environmental protection and energy saving, includes host computer and frame, its characterized in that:
the main machine comprises a main machine outer cover, and an extrusion system, an equipment power system, an equipment transmission structure, an equipment control system and an equipment power system which are arranged on the supporting seat; the rack comprises a cabinet, a support column, a cross beam and a sliding bearing plate; the host is arranged on the rack.
Preferably, the extrusion system can be a first rubber wrapping roller shaft and a second rubber wrapping roller which are both arranged in a rotatable mode, and the first rubber wrapping roller shaft and the second rubber wrapping roller shaft can clamp the ink bag tightly; first two sides jointing equipment transmission structure of gluing roller and second package gluey roller, wherein first package glues the roller by equipment driving system drives, through equipment transmission structure drives second package glues the roller and rotates in opposite directions synchronous, so that extrusion system can extrude the ink bag for thereby the ink bag moves up along with the rotation of package gluey roller and extrudes ink from the ink bag.
Preferably, the equipment transmission structure can be two synchronous meshing gears, one of the two synchronous teeth and the gear is connected with the equipment power system, and the other gear is connected with one end of the first rubber coating roller shaft, so that the equipment power system drives the first rubber coating roller shaft; and the other two second synchronous meshing gears are connected with the other end of the first rubber wrapping roll shaft and one end of the second rubber wrapping roll shaft so as to drive the second rubber wrapping roll shaft to rotate synchronously in opposite directions.
Preferably, the power system of the equipment can be a miniature speed reducing motor.
Preferably, the device control system may be a PCB circuit board.
Preferably, the device power system may be a rechargeable lithium battery.
Preferably, the equipment housing can be a sheet metal shell.
Preferably, the equipment outer cover is provided with a power indicator lamp, an operation button, a bag outlet and a bag outlet sensor.
Preferably, the power indicator lamp can be a double-color LED indicator lamp.
Preferably, the operation buttons comprise a switch button, an automatic button, a manual button, a bag withdrawing button and a quick and slow adjusting button.
Preferably, the components in the main machine are connected together through wires, and then the main machine is controlled by the equipment control system to achieve the automatic control function.
Preferably, the main machine is connected with the sliding bearing plate through screws, at least one cross beam penetrates through the sliding bearing plate, the cross beam is connected and locked with the two support columns, and the support columns are connected and locked with the cabinet through angle codes.
Preferably, the beam may be a coated rod.
Preferably, the ink bag can be an aluminum foil bag or a paper composite aluminum foil bag.
Compared with the prior art, the embodiment of the utility model provides an automatic crowded black equipment of environmental protection and energy saving can realize following beneficial effect:
1) the automatic ink squeezing device has few components, small volume and low cost. The host has long standby time and long service life, and is energy-saving and environment-friendly. The equipment is convenient to install, the main body is integrally formed, the movable type multifunctional electric kettle can be moved at will, and the convenience and quickness are both achieved.
2) The automatic ink extruding device has the advantages that automatic ink extruding can be carried out, automatic ink tank feeding is achieved, the complexity of manual operation is avoided, and good ink extruding effect is guaranteed.
3) The double rubber-covered roll shafts gradually extrude, so that the extruding process is stable, the ink bag is protected from being extruded and broken, the extruding efficiency is improved, and the ink bag is recycled.
4) The automatic ink squeezing equipment is suitable for aluminum foil bags and paper composite aluminum foil bags and has strong compatibility. After extrusion, the amount of ink remaining in the ink package is small and the amount of waste is low, with the residue typically being 3% to 5% of the ink in the ink bag.
5) The extruded printing ink is uniformly distributed in the ink pool, so that the thickness consistency of the printing ink at different positions in the ink pool is good, and a good printing effect can be ensured.
Drawings
Fig. 1 is a schematic overall structure diagram of an automatic ink squeezing device provided by an embodiment of the present invention;
fig. 2 is a schematic diagram of an internal structure of a main unit of an automatic ink squeezing device according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a main machine housing of an automatic ink squeezing device according to an embodiment of the present invention.
Detailed Description
The technical solution of the present invention is further explained in detail by the accompanying drawings and the embodiments; it should be understood that the following description is only exemplary of the present invention and is not intended to limit the present invention, and any modifications, equivalents, improvements, etc. made within the spirit and principles of the present invention should be included within the scope of the present invention.
The embodiment of the utility model provides a pair of automatic crowded black equipment of environmental protection and energy saving that provides can carry out the automation to bagged ink and extrude, realizes automatic environmental protection and adds black.
Fig. 1 is a schematic diagram of the overall structure of the automatic ink squeezing device, which includes: the device comprises a main machine 1 and a rack 2, wherein the rack 2 comprises a sliding bearing plate 101, a cross beam 102, a support column 103, an angle brace 104 and a cabinet 105; the host 1 is arranged on the frame 2; the main frame 1 is connected with a sliding bearing plate 101 through screws, at least one cross beam 102 penetrates through the sliding bearing plate 101, the cross beam 102 is connected and locked with two support columns 103, and the support columns 103 are connected and locked with the cabinet 105 through angle braces 104; wherein the beam 102 is preferably a plated rod and the cabinet 105 is preferably a metal box.
The ink extruding device and the control device are all disposed in the host 1, and refer to the schematic diagram of the internal structure of the host shown in fig. 2. As shown in fig. 2, the host 1 is provided therein with: extrusion system 201, support 202, equipment drive 203, equipment power system 204, equipment control 205 and equipment power system 206.
The extrusion system 201, the equipment transmission structure 203, the equipment power system 204, the equipment control system 205 and the equipment power system 206 are all fixed on the support base 202.
The pressing system 201 can be a first over-coating roller 2011 and a second over-coating roller 2012 which are rotatably arranged, and the first over-coating roller 2011 and the second over-coating roller 2012 can clamp an ink bag (not shown); the both sides connection device transmission structure 203 of first package rubber roller 2011 and second package rubber roller 2012, the preferred is synchronous engaging gear, and wherein first package rubber roller 2011 is driven by equipment driving system 204, drives second package rubber roller 2012 synchronous rotation in opposite directions through synchronous engaging gear to make extrusion system 201 can extrude the ink bag, thereby make the ink bag follow the rotation of package rubber roller and move up and extrude ink from the ink bag. The plant power plant 204 is preferably a miniature gear motor.
The device control system 205 is preferably a PCB circuit board and the device power system 206 is preferably a rechargeable lithium battery.
The host 1 also has an equipment housing, preferably a sheet metal housing; the equipment housing is provided with a power indicator lamp 301, an operation button 302, a bag outlet sensor 303 and a bag outlet 304. Go out bag inductor 303 and be located a sack 304 for implement and survey advance and retreat bag state, can control in real time and survey operating condition, when detecting the bagged ink bag that inserts extrusion system 201 below, go out bag inductor 303 and produce inductive signal and send for equipment control system 205, equipment control system 205 starts equipment driving system 204, then equipment driving system 204 drives extrusion system 201, make first package rubber roller 2011 and second package rubber roller 2012 rotate in opposite directions respectively and predetermine the angle, with between two package rubber roller of the low end clip of bagged ink bag to suitable height.
The components in the host 1 are connected together through wires, and then are controlled by a machine chip main board arranged in the equipment control system 205, so that the automatic functions of bag feeding, automatic ink squeezing, bag returning, automatic ink squeezing conversion and manual ink squeezing are realized.
In order to meet the requirement of actual production, the utility model provides an automatic ink extruding machine is applicable to the bagged ink that the width is 22-24cm, and the preferred weight that adopts is 1-3kg, and the ink bag can be aluminium foil bag or the compound aluminium foil bag of paper.
The power indicator light 301 on the enclosure device is preferably a two-color LED indicator light, with different colors to indicate the remaining power. The operation buttons 302 include a switch knob 3021, an automatic knob 3022, a manual knob 3023, a bag withdrawal knob 3024, and a speed adjustment knob 3025. Auto button 3022 is an auto squeeze mode selection button; manual knob 3023 is a manual squeeze mode selection button; automatic and manual modes can be realized by the automatic and manual buttons: starting a switch knob 3021, after the electric quantity indicator light flashes and stops, indicating that the equipment enters a working standby state, manually placing the ink bag horizontally and centrally at a bag outlet 304 below the equipment, and automatically locking the bag when the bag outlet sensor 303 detects that the bag is locked; after the automatic button 3022 is lightly touched and pressed, the ink is loosened and enters an automatic mode, the ink squeezing can be automatically completed at a constant speed by the equipment, and the material bag can be automatically returned to a bag locking state after the ink squeezing is completed.
When the ink bag is replaced, residual ink in the ink bag needs to be emptied as much as possible, the automatic mode can be switched into the manual mode at any time, the manual button 3023 is pressed, the manual mode is entered, the equipment can perform ink squeezing operation at a constant speed while the manual button 3023 is pressed, and the equipment stops working after the manual button 3023 is released. In the manual mode, the device can be squeezed at any time, and the device can be immediately stopped when being sent. At this time, a bag withdrawing signal can be generated through manual control, and the two rubber covered roller shafts are controlled by the equipment power system 204 to rotate synchronously in opposite directions so that the ink bag vertically moves upwards until the bag outlet sensor 303 cannot detect that an object is arranged below the two rubber covered roller shafts. At this time, most of the ink bag is located above the two rubber covered roller shafts. The bag-out sensor 303 generates a braking control signal and sends the braking control signal to the equipment power system 204, and the two rubber covered roller shafts are controlled to stop rotating continuously. At this time, the ink in the ink bag is extruded out by the extrusion of the two rubber wrapping roll shafts. And then, the ink bag is withdrawn from between the two rubber wrapping roller shafts. In a preferred embodiment, the bag withdrawal can be completed by pressing the withdrawal button 3024 a long time during or after the squeezing process.
At the moment, the clean ink bag can be taken down by operators for environmental protection and recovery.
According to the utility model discloses a preferred technical scheme can also adjust through speed adjusting knob 3025 the extrusion speed of equipment, 2 KG/bag printing ink for example, the crowded black time of fast shelves is about 40 s/bag, and the crowded black time of slow shelves is about 1 minute/bag.
In a more preferable technical scheme, the self-contained equipment power supply system 206 in the host 1 can continuously work for 6-8 hours after being fully charged.
The embodiment of the utility model provides an automatic crowded black equipment of environmental protection and energy saving, the subassembly is few, small, with low costs. The host has long standby time and long service life, and is energy-saving and environment-friendly. The equipment is convenient to install, the main body is integrally formed, the movable device can be moved at will, and the portability and the rapidness are both considered. The automatic ink extruding device has the advantages that automatic ink extruding can be carried out, automatic ink tank feeding is achieved, the complexity of manual operation is avoided, and good ink extruding effect is guaranteed. The double rubber-covered roll shafts gradually extrude, so that the extruding process is stable, the ink bag is protected from being extruded and broken, the extruding efficiency is improved, and the ink bag is recycled. The automatic ink squeezing equipment is suitable for aluminum foil bags and paper composite aluminum foil bags and has strong compatibility. After extrusion, the amount of ink remaining in the ink package is small and the amount of waste is low, with the residue typically being 3% to 5% of the ink in the ink bag. The extruded printing ink is uniformly distributed in the ink pool, so that the thickness consistency of the printing ink at different positions in the ink pool is good, and a good printing effect can be ensured.
It should be noted that the above-mentioned embodiments illustrate the invention by way of example only, and that it should not be construed as limiting the invention, but that modifications and variations of the invention are possible in light of the above teachings, as those skilled in the art will recognize, and all such modifications and variations are intended to fall within the scope of the appended claims.
Claims (10)
1. The utility model provides an automatic crowded black equipment of environmental protection and energy saving, includes host computer and frame, its characterized in that: the main machine comprises an equipment outer cover, an extrusion system, an equipment power system, an equipment transmission structure, an equipment control system and an equipment power system, wherein the extrusion system, the equipment power system, the equipment transmission structure, the equipment control system and the equipment power system are arranged on the supporting seat; the rack comprises a cabinet, a support column, a cross beam and a sliding bearing plate; the host is arranged on the rack; the extruding system comprises a first rubber wrapping roller shaft and a second rubber wrapping roller which can be rotatably arranged, and the first rubber wrapping roller shaft and the second rubber wrapping roller shaft clamp the ink bag; the both sides jointing equipment transmission structure of first package rubber roller and second package rubber roller, wherein first package rubber roller by equipment driving system drive, equipment transmission structure drives second package rubber roller rotates in opposite directions synchronous, thereby extrusion system extrusion ink bag moves up its rotation along with the package rubber roller and extrudes printing ink from the ink bag.
2. The automatic inking apparatus according to claim 1, wherein: the equipment transmission structure is two synchronous meshing gears, one gear of the two synchronous meshing gears is connected with the equipment power system, and the other gear of the two synchronous meshing gears is connected with one end of the first rubber coating roll shaft; and two second synchronous gear wheels are connected with the other end of the first rubber wrapping roll shaft and one end of the second rubber wrapping roll shaft.
3. The automatic inking apparatus according to claim 1, wherein: the power system of the equipment is a miniature speed reducing motor; the device control system is a PCB circuit board.
4. The automatic inking apparatus according to claim 1, wherein: the device power system is a rechargeable lithium battery.
5. The automatic inking apparatus according to claim 1, wherein: the equipment housing is a sheet metal housing.
6. The automatic inking apparatus according to claim 1, wherein: and the equipment outer cover is provided with a power indicator lamp, an operation button, a bag outlet and a bag outlet sensor.
7. The automatic inking apparatus according to claim 6, wherein: the power indicator lamp is a double-color LED indicator lamp; the operation buttons comprise a switch button, an automatic button, a manual button, a bag withdrawing button and a fast and slow adjusting button.
8. The automatic inking apparatus according to claim 1, wherein: the main machine is connected with the sliding bearing plate through screws or bolts, at least one cross beam penetrates through the sliding bearing plate, the cross beam is connected and locked with two support columns, and the support columns are connected and locked with the cabinet through angle codes.
9. The automatic inking apparatus according to claim 8, wherein: the beam is a plated rod.
10. The automatic inking apparatus according to any one of claims 1 to 9, wherein: the ink bag is an aluminum foil bag or a paper composite aluminum foil bag.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920384696.0U CN209955518U (en) | 2019-03-26 | 2019-03-26 | Environment-friendly and energy-saving automatic ink squeezing equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201920384696.0U CN209955518U (en) | 2019-03-26 | 2019-03-26 | Environment-friendly and energy-saving automatic ink squeezing equipment |
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Publication Number | Publication Date |
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CN209955518U true CN209955518U (en) | 2020-01-17 |
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Application Number | Title | Priority Date | Filing Date |
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CN201920384696.0U Expired - Fee Related CN209955518U (en) | 2019-03-26 | 2019-03-26 | Environment-friendly and energy-saving automatic ink squeezing equipment |
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CN (1) | CN209955518U (en) |
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2019
- 2019-03-26 CN CN201920384696.0U patent/CN209955518U/en not_active Expired - Fee Related
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200117 |