CN209952627U

CN209952627U - Fireproof door core plate production line

Info

Publication number: CN209952627U
Application number: CN201920673249.7U
Authority: CN
Inventors: 刘怀平; 王友明; 王斌; 宇晶; 李豹
Original assignee: Borui New Materials (beijing) Technology Co Ltd
Current assignee: Borui New Materials (beijing) Technology Co Ltd
Priority date: 2019-05-10
Filing date: 2019-05-10
Publication date: 2020-01-17
Anticipated expiration: 2029-05-10

Abstract

The utility model particularly relates to a door core production line. The utility model provides a prevent fire door core production line, a serial communication port, include feed mechanism, the mixing mechanism that sets up in proper order along the pay-off direction, pour mechanism and a core mould, feed mechanism includes spiral batcher and batching scale, pour the mechanism and include the portal frame and set up the case of pouring on the portal frame, it sets up in mixing mechanism's below position to pour the case, the batching scale is funnel formula structure, the top entry of batching scale is linked together with spiral batcher's discharge gate, the below export intercommunication of batching scale has mixing mechanism. The whole processing production of a whole set of process of preventing fire door core board has been realized on the whole, and it is inseparable to connect between each equipment, sets up rationally, realizes the full automatization, has improved production efficiency.

Description

Fireproof door core plate production line

Technical Field

The utility model relates to a technical field is made to the door core, specifically is a prevent fire door core production line.

Background

The fire door core board is made up by using gypsum and expanded perlite as main raw material, mixing them with a certain proportion of inorganic high-adhesive and chemical additive and making them pass through a whole set of procedures. In the period, the whole process flow from feeding to pouring and molding of the fireproof door core plate is realized by reasonably arranging and closely matching a plurality of sets of equipment, and the whole manufacturing process is strictly and meticulously manufactured and inspected from raw materials entering a factory to finished products.

At present, traditional fire door core board production line still is prolonging old equipment, and the batching process of gypsum and pearlite and other auxiliary materials, additive is loaded down with trivial details, and the middle process needs the manual work to assist, connects between the equipment inseparably, causes gypsum and gypsum thick liquid unrestrained external environment, and not only inefficiency still causes the waste of resource and the pollution of all ring edge borders, needs the manual work to constantly clear up.

Therefore, aiming at the current situation of the traditional fireproof door core plate production line, the problem that the fireproof door core plate production line which is efficient, environment-friendly, resource-saving and tight in matching among all devices is urgently needed to be solved is researched and developed.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to the technical problem that the overall arrangement is unreasonable between each equipment in the door core production line, the gypsum thick liquid easily spills the outside and causes waste and pollution, the loaded down with trivial details inefficiency of batching, provide a cooperate inseparable fire door core production line between high-efficient, environmental protection, resources are saved and each equipment.

The utility model discloses a solve the technical scheme that above-mentioned technical problem adopted and be: the utility model provides a prevent fire door core production line, includes along feed mechanism, feed proportioning mechanism, the mixing mechanism that the pay-off direction set up in proper order, pours mechanism and a core mould, feed proportioning mechanism includes spiral batcher and batching scale, it includes the portal frame and sets up the case of pouring on the portal frame to pour the mechanism, it sets up in mixing mechanism's below position to pour the case. The fireproof door core plate has the advantages that the whole processing and production of a whole set of procedures of the fireproof door core plate are realized, the connection among the devices is tight, the layout is reasonable, the full automation is realized, the production efficiency is improved, and the waste and the pollution caused by the gypsum slurry falling to the outside can be avoided.

Further, the batching scale is funnel formula structure, the top entry of batching scale is linked together with the discharge gate of spiral batcher, the below export intercommunication of batching scale has mixing mechanism. Realize the dosing through setting up of batching scale, guarantee to prevent the processingquality of fire door core.

Further, the mixing mechanism is a variable frequency mixer, the variable frequency mixer is mounted on the support frame, and the support frame is fixedly connected with a portal frame. Through placing the frequency conversion mixer in the eminence, conveniently to pouring the case unloading, also be simultaneously in order to make things convenient for the next procedure in pouring of pouring the case.

Furthermore, be provided with the case of pouring that can follow the portal frame removal on the portal frame, the case during operation is pour its top feed inlet and can be linked together with the below discharge gate of frequency conversion mixer, it is provided with door core plate mould to pour case below position. The pouring of the door core plate mold is realized through the movement of the pouring box on the portal frame.

Furthermore, a water tank is arranged on the support frame, the water tank is communicated with the variable-frequency stirrer through a water pipe, and a liquid flowmeter is arranged on the water pipe. The quantitative water adding into the variable frequency stirrer is realized, and the production quality is improved by stirring the water and the gypsum according to a certain proportion.

Further, feed mechanism includes lifting machine and gypsum holding vessel, the top feed inlet of gypsum holding vessel is linked together with the unloading end of lifting machine, the below discharge gate of gypsum holding vessel is linked together with the feed inlet of spiral batcher. Realizes the storage and feeding of the gypsum.

Further, the upper portion of gypsum holding vessel is cylindric jar body, and the lower part is the coniform jar body, be provided with the discharge gate on the coniform jar body side. Realize automatic unloading to feed to spiral batcher through the discharge gate.

Further, the feeding mechanism is a ton packing bin, and a discharge hole of the ton packing bin is communicated with a feed inlet of the spiral batching device.

Further, the batching scale is fixedly arranged on the supporting frame through a support.

Furthermore, a frequency conversion stirrer is connected to the supporting legs of the support in a matching manner.

The utility model discloses an adopt above-mentioned technical scheme, have following advantage:

1. compare with traditional fire door core production line, the inseparable fire door core production line that cooperates between a high efficiency, environmental protection, resources are saved and each equipment that this scheme provided satisfies modern production demand, has guaranteed the processingquality of product, has realized automated production, has improved production efficiency.

2. The whole process of the fireproof door core plate is integrally processed and produced by the feeding mechanism, the batching mechanism, the mixing mechanism, the pouring mechanism and the door core plate die which are sequentially arranged along the feeding direction; quantitative batching is realized through the arrangement of the batching scale, and the processing quality of the fireproof door core plate is ensured; the frequency conversion stirrer is placed on the higher support frame, so that the pouring box is convenient to discharge, and meanwhile, the pouring of the pouring box in the next working procedure is also convenient; the pouring of the door core plate mold is realized through the movement of the pouring box on the portal frame.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

Fig. 1 is a schematic structural diagram of an embodiment of the present invention.

In the figure, 1, a lifting machine, 2, a gypsum storage tank, 3, a spiral batching apparatus, 4, a batching scale, 5, a variable frequency stirrer, 6, a liquid flowmeter, 7, a water tank, 8, a portal frame, 9, a pouring box, 10 and a door core plate mold.

Detailed Description

In order to make the technical solutions in the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.

As shown in fig. 1, a production line of a fireproof door core plate comprises a feeding mechanism, a batching mechanism, a mixing mechanism, a pouring mechanism and a door core plate mold which are sequentially arranged along a feeding direction, the whole process of processing and production of the fireproof door core plate is integrally realized, the mechanisms are tightly connected, the arrangement is reasonable, and full automation is realized; wherein, the feed mechanism can be the combination of lifting machine 1 and gypsum holding vessel 2, also can replace with ton package storehouse, preferably 1 and gypsum holding vessel 2 of lifting machine in this embodiment, the unloading end of lifting machine 1 is linked together with the top feed inlet of gypsum holding vessel 2, can pay-off to gypsum holding vessel 2 to store in gypsum holding vessel 2, 2 upper portions of gypsum holding vessel are cylindric jar bodies, and the lower part is the coniform jar body, is provided with the discharge gate on the coniform jar body side. Realize automatic unloading to pay-off to the feed mechanism pay-off through the discharge gate.

The batching mechanism comprises a spiral batching device 3 and a batching scale 4, wherein a feeding hole of the batching spiral batching device 3 is communicated with a discharging hole at the lower part of the gypsum storage tank 2, materials are distributed into the batching scale 4 through the spiral batching device 3, and the batching scale 4 is used for opening the discharging hole to mix materials towards the mixing mechanism below when the materials reach a set quantitative value after being weighed; the mixing mechanism in the scheme is a variable frequency stirrer 5, an upper feed inlet of the variable frequency stirrer 5 is communicated with a lower discharge outlet of the batching scale, and the variable frequency stirrer 5 is fixed on a support frame and is matched with a support frame for fixing the batching scale 4; the pouring mechanism is connected to the support frame and comprises a portal frame 8 and a pouring box 9 arranged on the portal frame 8, the portal frame 8 is fixedly connected to the support frame, a door core plate mold 10 is arranged at a position below the portal frame 8 and corresponding to the pouring box 9, the pouring box 9 can move along the portal frame 8, pouring of the door core plate mold 10 is achieved through movement of the pouring box 9 on the portal frame 8, a feeding port above the pouring box 9 can be communicated with a discharging port below the variable-frequency stirrer 5 when the pouring box 9 works, pouring into the door core plate mold 10 through the pouring box 9 after materials are matched in the variable-frequency stirrer 5 is achieved, and molding is achieved in the door core plate mold 10; a dryer can be arranged on one side of the door core plate mould 10, and the dryer can be selectively arranged according to different local environmental climates and seasons.

In addition, a water tank 7 is arranged on the support frame, the water tank 7 is communicated with the variable-frequency stirrer 5 through a water pipe, a liquid flow meter 6 is arranged on the water pipe, quantitative water adding into the variable-frequency stirrer 5 is realized, and the water and gypsum are stirred according to a certain proportion, so that the processing quality is improved.

This prevent fire door core production line during operation, the gypsum is promoted by lifting machine 1 and is sent to in the gypsum holding vessel 2, then send the gypsum into batching scale 4 through auger delivery ware 3 of 2 bottom connections of gypsum holding vessel, reach the frequency conversion mixer 5 pay-off that the discharge gate just opened the discharge gate downwards after batching scale 4 weighs, simultaneously, the expanded perlite and the additive storage device that are connected with batching scale 4 pay-off in to batching scale 4, send expanded perlite and additive into frequency conversion mixer 5 after weighing, water pitcher 7 carries quantitative water to frequency conversion mixer 5, become jelly form after fully mixing with the gypsum in frequency conversion mixer 5, then send the material that mixes into and pour case 9, pour case 9 and move on portal frame 8 and door core mould 10 below pour, at last the shaping in door core mould 10.

Although the present invention has been described in detail by referring to the drawings in conjunction with the preferred embodiments, the present invention is not limited thereto. Various equivalent modifications or substitutions can be made on the embodiments of the present invention by those skilled in the art without departing from the spirit and substance of the present invention, and these modifications or substitutions are intended to be within the scope of the present invention/any person skilled in the art can easily conceive of changes or substitutions within the technical scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. The utility model provides a prevent fire door core production line, its characterized in that includes along feed mechanism, feed proportioning mechanism, the mixing mechanism that the pay-off direction set up in proper order, pours mechanism and a core mould (10), feed proportioning mechanism includes spiral batcher (3) and batching balance (4), it includes portal frame (8) and sets up pouring case (9) on portal frame (8) to pour the mechanism, pour case (9) and set up in mixing mechanism's below position.

2. The production line of the fire door core boards as claimed in claim 1, wherein the batching scale (4) is of a funnel type structure, an upper inlet of the batching scale (4) is communicated with a discharge hole of the spiral batching device (3), and a lower outlet of the batching scale (4) is communicated with a mixing mechanism.

3. The production line of the fireproof door core board of claim 2, wherein the mixing mechanism is a variable frequency mixer (5), the variable frequency mixer (5) is mounted on a support frame, and a portal frame (8) is fixedly connected to the support frame.

4. The production line of the fireproof door core plates of claim 3, wherein the portal frame (8) is provided with a pouring box (9) which can move along the portal frame (8), an upper feeding port of the pouring box (9) can be communicated with a lower discharging port of the variable frequency mixer (5) when the pouring box (9) works, and a door core plate mold (10) is arranged below the pouring box (9).

5. The production line of the fire door core board as claimed in claim 3, wherein a water tank (7) is arranged on the support frame, the water tank (7) is communicated with the variable frequency mixer (5) through a water pipe, and a liquid flowmeter (6) is arranged on the water pipe.

6. The production line of the fire door core board as claimed in claim 1, wherein the feeding mechanism comprises a lifter (1) and a gypsum storage tank (2), an upper feeding port of the gypsum storage tank (2) is communicated with a discharging end of the lifter (1), and a lower discharging port of the gypsum storage tank is communicated with a feeding port of a spiral dosing device.

7. The production line of the fire door core board as claimed in claim 6, wherein the upper part of the gypsum storage tank (2) is a cylindrical tank body, the lower part of the gypsum storage tank is a conical tank body, and a discharge port is arranged on the side surface of the conical tank body.

8. The fire door core plate production line of claim 1, wherein the feeding mechanism is a ton bag bin, and a discharge port of the ton bag bin is communicated with a feed port of a spiral distributor.

9. Fire door core plate production line according to claim 2, characterized in that the batching scale (4) is fixedly mounted on a support frame by means of a bracket.

10. The fire door core plate production line as recited in claim 9, wherein a variable frequency mixer (5) is fittingly connected to the legs of the bracket.