CN209945257U

CN209945257U - Industrial camera system

Info

Publication number: CN209945257U
Application number: CN201920348057.9U
Authority: CN
Inventors: 梁贝珩; 康妮
Original assignee: Shanxi Medium Mining Machinery Co Ltd
Current assignee: Shanxi Medium Mining Machinery Co Ltd
Priority date: 2019-03-19
Filing date: 2019-03-19
Publication date: 2020-01-14
Anticipated expiration: 2029-03-19

Abstract

The utility model relates to the technical field of screen quality detection, in particular to an industrial camera system, which realizes the collection of production information and the detection of unqualified products, has compact structure, high integration level and stable performance and can be applied to different production lines; the real-time image information of the screen is acquired through the camera, real-time processing is performed through the central processing system, the screening equipment can be detected and controlled more cheaply, efficiently and accurately, the characteristics of being instant, movable, full-tracking and the like can be achieved, the algorithm iteration speed is high, and the measurement precision is high.

Description

Industrial camera system

Technical Field

The utility model relates to a screen cloth quality testing technical field, more specifically say, relate to an industry camera system.

Background

During the production and factory inspection of many devices, and during the maintenance and inspection of the devices during their use, a great deal of manual labor is used to measure data such as spacing, dimensions, etc. The manual measurement has the disadvantages of poor precision and low efficiency, and simultaneously influences the use and production of equipment, and cannot realize timely feedback. For example, in the sieve plate of the sieve basket commonly used in the mineral industry, the product is only delivered from a factory and the size of the sieve slot is manually detected to determine the product quality. The problems can not be detected and found in time in the production process, and only the sampling inspection of the product can be carried out due to the time and labor consumption of manual detection.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an industry camera system solves current industry camera and shoots unstability scheduling problem.

The purpose of the utility model is realized by adopting the following technical scheme:

an industrial camera system comprises a 20866a type frame, a camera, an image acquisition card, a central processing unit, a control panel and a detection robot arm, wherein the 20866a type frame is erected on two sides of a finished product production line through two support legs, the support legs are fixedly connected with the ground, the 20866a camera is arranged in the middle of a cross beam of the type frame, the camera is manually adjusted to focus, the camera is positioned right above the production line, the 20866a type frame is internally provided with the image acquisition card and the central processing unit, and the camera, the image acquisition card and the central processing unit are sequentially and electrically connected; 20866a control panel is arranged on one support leg of the frame, a detection robot arm is arranged on the other support leg, and the control panel and the detection robot arm are respectively and electrically connected with the central processing unit; the control panel is used for setting and setting the running parameters of the system and displaying the detection result, the control panel transmits the set parameters to the central processing unit, the central processing unit controls the running of the camera through the image acquisition card according to the set parameters, the central processing unit controls the running of the detected robot arm according to the set parameters, the camera is used for shooting a product which is positioned right below the camera in the assembly line, the product is transmitted to the central processing unit through the image acquisition card for preprocessing, analysis and detection, the analysis and detection result is displayed on the control panel in real time, and the product which is detected to be unqualified is detected out of the assembly line through the detected robot arm; and storing original image information in the image detection and analysis process, outputting the original image information in a form of a form, drawing a product quality analysis chart through analysis and detection data, and packaging and sending the form and the product quality analysis chart to a formulation server after a certain time.

Further, 20866;, a telescopic mechanism is arranged between the profile frame and the camera, the telescopic mechanism comprises an internal thread pipe and an adjusting rod, the internal thread pipe is hollow and has threads on the inner surface, the outer surface of the adjusting rod is provided with threads, the internal thread pipe is in threaded connection with the adjusting rod, the top end of the internal thread pipe is fixedly connected with 20866;, and the bottom of the adjusting rod is fixedly connected with the camera.

Furthermore, 20866and illuminating lamps are arranged on two side faces of the cross beam of the frame.

Further, the lower end of the adjusting rod is provided with two fixing rods, the fixing rods are symmetrically arranged on two sides of the adjusting rod, a first clamp hoop is fixedly arranged at the upper end of each fixing rod, the first clamp hoop is connected with a second clamp hoop, the first clamp hoop and the second clamp hoop are semicircular, the first clamp hoop is hinged to one end of the second clamp hoop, the other end of the first clamp hoop is fixedly connected with the other end of the second clamp hoop through a bolt, the first clamp hoop and the second clamp hoop form a circular space and are sleeved on the internal thread pipe, and the first clamp hoop and the second clamp hoop are fixed on the internal thread pipe through a bolt clamp.

Further, one end of the first clampband, which is connected with the second clampband through a bolt, is provided with a spring.

Furthermore, the length of the spring in a natural state is greater than the length of the bolt between the first clamping hoop and the second clamping hoop, and when the bolt is loosened, the first clamping hoop and the second clamping hoop are kept away from each other by the aid of the elasticity of the spring, so that the fixing rod and the internally threaded pipe can move relatively conveniently, and length adjustment is achieved; when the fixed rod and the internal thread pipe do not move relatively and need to be fixed, the bolt is screwed down, and the first clamp and the second clamp tightly clamp the internal thread pipe, so that the fixed rod and the internal thread pipe are fixed.

Compared with the prior art, the utility model discloses the beneficial effect who has does:

the utility model provides an industrial camera system which realizes the collection of production information and the detection of unqualified products through the industrial camera system, has compact structure, high integration level and stable performance, can be applied to different production lines, can be directly used and does not need programming; the real-time image information of the screen is acquired through the camera, real-time processing is performed through the central processing system, the screening equipment can be detected and controlled more cheaply, efficiently and accurately, the characteristics of being instant, movable, full-tracking and the like can be achieved, the algorithm iteration speed is high, and the measurement precision is high.

Drawings

Fig. 1 is a schematic diagram of an overall structure of an industrial camera system according to the present invention;

fig. 2 is a front view of an industrial camera system provided by the present invention;

fig. 3 is a working schematic diagram of an industrial camera system provided by the present invention;

FIG. 4 is a schematic diagram of a telescopic structure of an industrial camera system;

FIG. 5 is a schematic view of the first clampband and the second clampband.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-3, an industrial camera system comprises a 20866a type frame 1, a camera 2, an image acquisition card 3, a central processing unit 4, a control panel 5 and a detection robot arm 6, wherein the 20866a type frame 1 is erected on two sides of a finished product assembly line through two support legs, the support legs are fixedly connected with the ground, the 20866a camera 2 is arranged in the middle of a cross beam of the type frame 1, the camera 2 is manually adjusted to focus, the camera 2 is positioned right above the assembly line, the 20866a is arranged in the type frame 1, the image acquisition card 3 and the central processing unit 4 are sequentially and electrically connected with each other; 20866one support leg of the frame 1 is provided with a control panel 5, the other support leg is provided with a detection robot arm 6, and the control panel 5 and the detection robot arm 6 are respectively and electrically connected with the central processing unit 4; the control panel 5 is used for setting the operation parameters of the system and displaying the detection result, the control panel 5 transmits the set parameters to the central processing unit 4, the central processing unit 4 controls the operation of the camera 2 through the image acquisition card 3 according to the set parameters, the central processing unit 4 controls the operation of the detection robot arm 6 according to the set parameters, the camera 2 is used for shooting a product which is positioned right below the camera 2 in the assembly line, the product is transmitted to the central processing unit 4 through the image acquisition card 3 for preprocessing, analysis and detection, the analysis and detection result is displayed on the control panel 5 in real time, and the product which is unqualified through analysis and detection is detected out of the assembly line through the detection robot arm 6; and storing original image information in the image detection and analysis process, outputting the original image information in a form of a form, drawing a product quality analysis chart through analysis and detection data, and packaging and sending the form and the product quality analysis chart to a formulation server after a certain time.

As shown in fig. 2, when the industrial camera system works, firstly, an Jiong-type frame 1 is erected and fixed on two sides of a production line, a delay time S1 is set through a control panel 5 for taking a picture, a camera 2 is placed at a proper position through a telescopic mechanism, a screen is placed under the production line camera 2, a focal distance is manually adjusted to the screen, so that the camera can clearly take pictures of all parts of the screen, the focal distance is locked, a switch of an illuminating lamp 10 is set through the control panel 5 as required, the light of the illuminating lamp 10 is adjusted to directly irradiate the screen, and the screen is taken down; the delay time S2 is set through the control panel to detect that the machine arm 6 detects the unqualified screen; outputting a production line product, wherein a workpiece positioning detector 7 detects an object, the secondary object is defined as a screen A1, A1 enters system information and is transmitted to a central processing unit 4, the central processing unit 4 receives the information and transmits shooting information to an image acquisition card 3, the image acquisition card initiates a pulse to a camera 2 after a delay time S1 according to a preset program, the camera 2 shoots a current picture, at the moment, A1 is right below the camera 2, the picture shot by the camera 2 is transmitted to the image acquisition card 3 in real time, the image acquisition card 3 transmits the picture to the central processing unit 4 in real time to process the picture and detect whether the picture is qualified, if the picture is not qualified, the detected information is transmitted to a detected machine arm 6 after the delay time S2, the machine arm 6 grabs A1 out of the production line, and at the moment, the A1 is right below a gripper of the machine arm; if the result is acceptable, the robot arm 6 does not operate. On the assembly line: (spacing distance between adjacent screens + screen width) ÷ linear speed of line travel ≥ delay time S1.

As shown in figure 3, the 20866two side faces of the beam of the frame 1 are provided with illuminating lamps 10, and the directions of the illuminating lamps can be adjusted.

As shown in fig. 4-5, a telescopic mechanism is arranged between the 20866and the camera 2, the telescopic mechanism comprises an internal threaded pipe 7 and an adjusting rod 8, the internal threaded pipe 7 is hollow and has a thread on the inner surface, the external surface of the adjusting rod 8 is provided with a thread, the internal threaded pipe is connected with the adjusting rod 8 through a thread, the top end of the internal threaded pipe 7 is fixedly connected with a beam of the 20866, and the bottom of the adjusting rod 8 is fixedly connected with the camera 2. The lower end of the adjusting rod 8 is provided with two fixing rods 81, the fixing rods 81 are symmetrically arranged on two sides of the adjusting rod 8, a first clamp 82 is fixedly arranged at the upper end of the fixing rod 81, the first clamp 82 is connected with a second clamp 83, the first clamp 82 and the second clamp 83 are semicircular, the first clamp 82 is hinged to one end of the second clamp 83, the other end of the first clamp is fixedly connected with a bolt, the first clamp 82 and the second clamp 83 form a circular space and are sleeved on the internal thread pipe 7, and the first clamp 82 and the second clamp 83 are fixed on the internal thread pipe 7 through the bolt. The first clampband 82 and the second clampband 83 are provided with springs at one end through bolt connection.

The above description has been made in detail only for the preferred embodiment of the present invention, but the present invention is not limited to the above embodiment, and various changes can be made without departing from the spirit of the present invention within the knowledge scope of those skilled in the art, and all such changes are intended to be encompassed by the present invention.

Claims

1. An industrial camera system, characterized by: the detection device comprises a 20866a type frame (1), a camera (2), an image acquisition card (3), a central processing unit (4), a control panel (5) and a detection robot arm (6), wherein the 20866a type frame (1) is erected on two sides of a finished product assembly line through two support legs, the support legs are fixedly connected with the ground, the 20866a camera (2) is arranged in the middle of a cross beam of the type frame (1), the camera (2) is manually adjusted to focus, the camera (2) is located right above the assembly line, the 20866a structure is formed in the interior of the type frame (1), the image acquisition card (3) and the central processing unit (4) are sequentially and electrically connected; 20866A, a control panel (5) is arranged on one support leg of the frame (1), a detection robot arm (6) is arranged on the other support leg of the frame, and the control panel (5) and the detection robot arm (6) are respectively and electrically connected with a central processing unit (4); the control panel (5) is used for setting and setting the running parameters of the system and displaying the detection result, the control panel (5) transmits the set parameters to the central processing unit (4), the central processing unit (4) controls the running of the camera (2) through the image acquisition card (3) according to the set parameters, the central processing unit (4) controls the running of the detection arm (6) according to the set parameters, and the camera (2) is used for shooting products which are positioned right below the camera (2) in the assembly line.

2. An industrial camera system according to claim 1, characterized in that: 20866a telescopic mechanism is arranged between a profile frame (1) and a camera (2), the telescopic mechanism comprises an internal thread pipe (7) and an adjusting rod (8), the internal thread pipe (7) is internally provided with threads in a hollow structure and on the inner surface, the outer surface of the adjusting rod (8) is provided with threads, the internal thread pipe is in threaded connection with the adjusting rod (8), the top end of the internal thread pipe (7) is fixedly connected with a beam of the profile frame (1), and the bottom of the adjusting rod (8) is fixedly connected with the camera (2).

3. An industrial camera system according to claim 1, characterized in that: 20866two side surfaces of a cross beam of the frame (1) are provided with illuminating lamps (10), and the direction of the illuminating lamps (10) can be adjusted.

4. An industrial camera system according to claim 2, characterized in that: the utility model discloses a novel adjustable pipe, including regulation pole (8), dead lever (81), second cramp (83), first cramp (82), second cramp (83) are the semicircle ring-type, and first cramp (82) is articulated with second cramp (83) one end and is connected, and the other end passes through bolt fixed connection, first cramp (82) constitutes the circular space cover with second cramp (83) and locates on internal thread pipe (7), first cramp (82) and second cramp (83) are fixed in on internal thread pipe (7) through the bolt clamp.

5. An industrial camera system according to claim 4, characterized in that: and one end of the first clampband (82) and the second clampband (83) which are connected through bolts is provided with a spring.

6. An industrial camera system according to claim 5, characterized in that: the spring natural state length is greater than the bolt length between the first clampband (82) and the second clampband (83).