CN209944036U

CN209944036U - Automatic LED lamp assembling machine

Info

Publication number: CN209944036U
Application number: CN201921094999.5U
Authority: CN
Inventors: 段伍生
Original assignee: Guangzhou Gelaige Lighting Electrical Appliance Co Ltd
Current assignee: Guangzhou Gelaige Lighting Electrical Appliance Co Ltd
Priority date: 2019-07-14
Filing date: 2019-07-14
Publication date: 2020-01-14
Anticipated expiration: 2029-07-14

Abstract

The utility model discloses an automatic LED lamp assembling machine, which belongs to the technical field of LED lamps and comprises a workbench, a support frame, a first driving mechanism, a flame spraying pipe, a mechanical arm and a cutting device, wherein a slide way is arranged in the middle of the workbench, the cutting device is arranged at the rear side of the slide way, the cutting device comprises a second driving mechanism, an adjusting platform, a first cutter and a second cutter which are matched with each other, the first cutter and the second cutter are both connected with the second driving mechanism, the second driving mechanism is arranged on the adjusting platform, the adjusting platform comprises a hollow base, an objective table, a spring and an adjusting piece, the objective table is positioned in the abdominal cavity of the base, and the spring is pressed between the base and the objective table; the adjusting part comprises an adjusting rod and a knob part, the adjusting rod is in threaded connection with the base, the end part of the adjusting rod is in top contact with the objective table, and the knob part is located on the outer side of the base. The utility model has the advantages of scientific and reasonable design, simple structure, work efficiency is high.

Description

Automatic LED lamp assembling machine

Technical Field

The utility model relates to a LED lamp technical field, especially an automatic kludge of LED lamp.

Background

The LED lamp is a common lamp, has the characteristics of energy conservation, long service life, good lighting effect and the like, and has a wide application range. The LED lamp has various forms, one of which is an LED bulb, the shape of which is similar to that of a common bulb, and a lamp wick is placed in a closed glass cover.

In the prior art, the application numbers are: CN201621195655.X an LED lamp assembly device, which comprises a first large turntable, a first support frame, a first flame tube, an air draft cover, two large turntables, a second support frame, a second flame tube, a main manipulator, and an automatic opening and closing baffle plate, wherein the first large turntable is provided with a plurality of first support frames, each first support frame comprises a first support ring, a first connecting rod, a rotating disc and a first support tube, the first support ring is positioned right above the rotating disc, the first support ring and the rotating disc are connected via the first connecting rods, the first support tube is positioned at the center of the rotating disc, the first support tube penetrates through the rotating disc, a plurality of first flame tubes radiating outwards from the center of the first large turntable are arranged above the first large turntable, the air draft cover is arranged outside the first large turntable and aims at the area of the flame port of the first flame tube, the air draft cover is provided with a plurality of air draft tubes, there is the transfer manipulator that is used for shifting the bulb between first carousel and the second carousel, be equipped with a plurality of second support frames on the second carousel, the second support frame comprises second support ring, second connecting rod, second stay tube, second support ring (61) bottom is equipped with a plurality of second connecting rods (62), and the second connecting rod (62) other end is fixed on the second carousel, the second stay tube is located the second support ring under, and the second stay tube pierces through the second carousel, and second stay tube bottom is equipped with the automatic baffle that opens and shuts, second carousel one side is equipped with the blanking pipe, and second carousel side is equipped with the main machine manipulator that can mention the bulb and shift to the blanking pipe, the second support frame that the position that the bulb corresponds was mentioned to the flame jet mouth of second flame jet pipe aims at the main machine manipulator.

However, this solution has the following disadvantages: 1. the overlong part of the lamp wick positioned at the outer side is treated by a flame blowout mode, so that the working efficiency is low and the energy consumption is high; 2. the structure is complex and the operation is not easy.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects in the prior art, the utility model aims to provide an automatic assembling machine for LED lamps, which has simple structure and high working efficiency.

The utility model provides a technical scheme that its technical problem adopted is:

an automatic LED lamp assembling machine comprises a workbench, a support frame, a first driving mechanism, a flame spraying pipe, a manipulator and a cutting device, wherein a slide way is arranged in the middle of the workbench, the first driving mechanism is arranged at the front end of the workbench, and the manipulator capable of lifting and transferring a bulb is arranged at the rear end of the workbench; the support frame is arranged on the slideway and is connected with the first driving mechanism; one side of the front end of the slideway is provided with a flame spraying pipe, and the other side of the front end of the slideway is provided with an air suction cover which is aligned with the area of a flame spraying opening of the flame spraying pipe; the cutting device is arranged on the rear side of the slideway and comprises a second driving mechanism, an adjusting platform, a first cutter and a second cutter, wherein the first cutter and the second cutter are matched with each other; the adjusting part comprises an adjusting rod and a knob part, the adjusting rod is in threaded connection with the base, the end part of the adjusting rod is in top contact with the objective table, and the knob part is located on the outer side of the base.

Furthermore, the support frame comprises a support ring, a connecting rod, a rotating disc and a support pipe, wherein the support ring is positioned right above the rotating disc, the support ring is connected with the rotating disc through a plurality of connecting rods, the support pipe is positioned at the center of the rotating disc, and the support pipe penetrates through the rotating disc.

Further, the first driving mechanism and the second driving mechanism are cylinders or motors.

Further, the workbench is further provided with a finished product box, a starting button and an emergency stop button, the finished product box is located at the rear end of the workbench, the starting button is located on two sides of the workbench, and the emergency stop button is located at the front end of the workbench.

Further, still be provided with the main control system on the workstation, the main control system is connected first actuating mechanism, second actuating mechanism, flame projecting pipe and manipulator.

Further, the control host is a single chip microcomputer control host or a PLC control host.

Compared with the prior art, the beneficial effects of the utility model are that: 1. the utility model utilizes the cutting device to cut the overlength wick, greatly improving the working efficiency and having low energy consumption; 2. the utility model discloses all set up the device of tailorring of LED lamp packaging hardware and overlength wick on same workstation, simplified the structure of machine greatly, it is more convenient to operate. Therefore the utility model has the advantages of scientific and reasonable design, simple structure, work efficiency is high.

Drawings

In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained without inventive exercise according to the drawings:

fig. 1 is a schematic top view of the present invention;

FIG. 2 is a schematic view of the supporting frame of the present invention;

FIG. 3 is a schematic top view of the cutting device of the present invention;

FIG. 4 is a schematic cross-sectional view of the adjusting table of the present invention;

in the drawings: a workbench-1; a support frame-2; a first drive mechanism-3; a flame tube-4; a manipulator-5; a slideway-6; an air suction hood-7; a second drive mechanism-8; an adjusting table-9; a finished product box-11; start button-12; scram button-13; a support ring-21; a connecting rod-22; a rotating disc-23; a support tube-24; a first cutting knife-81; a second cutter-82; a base-91; an object stage-92; a spring-93; an adjusting rod-94; knob portion-95.

Detailed Description

The present invention will be described in detail with reference to the drawings and specific embodiments, and the exemplary embodiments and descriptions of the present invention are used to explain the present invention, but not to limit the present invention.

Referring to fig. 1 to 4, an automatic assembling machine for LED lamps comprises a workbench 1, a support frame 2, a first driving mechanism 3, a flame spraying tube 4, a manipulator 5 and a cutting device, wherein a slide 6 is arranged in the middle of the workbench 1, the first driving mechanism 3 is arranged at the front end of the workbench 1, and the manipulator 5 capable of lifting and transferring bulbs is arranged at the rear end of the workbench 1.

Specifically, the support frame 2 is mounted on the slideway 6, the support frame 2 is connected with a first driving mechanism 3, the first driving mechanism 3 is a cylinder or a motor, and the first driving mechanism 3 can drive the support frame to move back and forth; a flame spraying pipe 4 is arranged on one side of the front end of the slide way 6, when the support frame 2 is positioned at the front end of the machine, the initial state of the support frame 2 is obtained, and the flame spraying pipe 4 is right opposite to the support frame 2; the other side is provided with an air suction cover 7, the air suction cover 7 is aligned with the area where the flame opening of the flame spraying pipe 4 is located, and the air suction cover 7 is used for extracting smoke left by flame spraying.

In some embodiments, a cutting device is arranged at the rear side of the slideway 6, the position of the cutting device corresponds to the position of the support frame 2 at the rear end of the machine, the cutting device comprises a second driving mechanism 8, an adjusting table 9 and a first cutter 81 and a second cutter 82 which are matched with each other, the first cutter 81 and the second cutter 82 are arranged at two sides of the slideway 6, the first cutter 81 and the second cutter 82 are both connected with the second driving mechanism 8, and the second driving mechanism 8 is a cylinder or a motor; when the lamp wick is cut, the second driving mechanism 8 pushes the first cutter 81 and the second cutter 82 to move towards the center, so that the lamp wick can be cut, and the working principle is similar to that of a pair of scissors; the second driving mechanism 8 is installed on an adjusting platform 9, the adjusting platform 9 comprises a hollow base 91, an object stage 92, a spring 93 and an adjusting piece, the object stage 92 is positioned in the abdominal cavity of the base 91, and the spring 93 is abutted between the base 91 and the object stage 92; the adjusting part comprises an adjusting rod 94 and a knob part 95, the adjusting rod 94 is in threaded connection with the base 91, the end part of the adjusting rod 94 is in contact with the object stage 92, and the knob part 95 is positioned on the outer side of the base 91; the stage 92 can be moved by rotating the knob portion 95, and the first and

second cutters

81 and 82 are indirectly adjusted; in actual production, the first cutter 81 and the second cutter 82 cannot be always aligned accurately due to errors between the objects, so that the distance between the cutters can be adjusted by the adjusting table 9 to achieve better cutting effect.

Further, the support frame 2 is composed of a support ring 21, a connecting rod 22, a rotating disc 23 and a support pipe 24, the support ring 21 is located right above the rotating disc 23, the support ring 21 is connected with the rotating disc 23 through the connecting rods 22, the support pipe 24 is located in the center of the rotating disc 23, and the support pipe 24 penetrates through the rotating disc 23. This support frame is in the prior art, and application numbers are: cn201621195655.x is disclosed in the specification and is described in more detail herein.

In some embodiments, the workbench 1 is further provided with a finished product box 11, a start button 12 and an emergency stop button 13, the finished product box 11 is located at the rear end of the workbench 1, the start button 12 is located at both sides of the workbench 1, and the emergency stop button 13 is located at the front end of the workbench 1; the finished product box 11 is used for containing prepared LED lamps, a starting button 12 is pressed to work, and an emergency stop button 13 is pressed to stop working.

Specifically, still be provided with the main control system on the workstation 1, the main control system is single chip microcomputer control host computer or PLC main control system, the main control system is connected first actuating mechanism 3, second actuating mechanism 8, flame tube 4 and manipulator 5.

The working steps and the principle thereof are as follows: at the beginning, the support frame is located the front end of machine, inserts the wick in the support tube, puts the glass cover on the support ring, rotates the rolling disc and opens the flame projecting pipe, and the glass cover softens and closes up under the effect of flame projecting for the glass cover is closed, starts first actuating mechanism and pushes away the support frame to the rear end of machine, utilizes the manipulator to mention the bulb, utilizes the device of tailorring to separate the unnecessary part of wick, and the LED lamp that the mechanical handle preparation was accomplished at last is put into the finished product case.

In conclusion, after the ordinary skilled in the art reads the document of the present invention, according to the present invention, the technical solution and technical concept of the present invention do not need creative mental labor to make other various corresponding transformation schemes, which all belong to the protection scope of the present invention.

Claims

1. The utility model provides an automatic kludge of LED lamp which characterized in that: the automatic bulb cutting machine comprises a workbench (1), a support frame (2), a first driving mechanism (3), a flame spraying pipe (4), a manipulator (5) and a cutting device, wherein a slide way (6) is arranged in the middle of the workbench (1), the first driving mechanism (3) is arranged at the front end of the workbench (1), and the manipulator (5) capable of lifting and transferring bulbs is arranged at the rear end of the workbench (1); the support frame (2) is arranged on the slideway (6), and the support frame (2) is connected with the first driving mechanism (3); one side of the front end of the slideway (6) is provided with a flame spraying pipe (4), the other side of the front end of the slideway is provided with an air suction cover (7), and the air suction cover (7) is aligned to the area of a flame spraying port of the flame spraying pipe (4); the cutting device is arranged on the rear side of the slide way (6) and comprises a second driving mechanism (8), an adjusting table (9), and a first cutter (81) and a second cutter (82) which are matched with each other, wherein the first cutter (81) and the second cutter (82) are positioned on two sides of the slide way (6), the first cutter (81) and the second cutter (82) are both connected with the second driving mechanism (8), the second driving mechanism (8) is installed on the adjusting table (9), the adjusting table (9) comprises a hollow base (91), an object stage (92), a spring (93) and an adjusting piece, the object stage (92) is positioned in the abdominal cavity of the base (91), and the spring (93) is pressed between the base (91) and the object stage (92); the adjusting piece comprises an adjusting rod (94) and a knob portion (95), the adjusting rod (94) is in threaded connection with the base (91), the end portion of the adjusting rod (94) is in top contact with the object stage (92), and the knob portion (95) is located on the outer side of the base (91).

2. The automatic assembling machine for LED lamps according to claim 1, which is characterized in that: the supporting frame (2) is composed of a supporting ring (21), a connecting rod (22), a rotating disc (23) and a supporting tube (24), the supporting ring (21) is located right above the rotating disc (23), the supporting ring (21) is connected with the rotating disc (23) through the connecting rods (22), the supporting tube (24) is located in the center of the rotating disc (23), and the supporting tube (24) penetrates through the rotating disc (23).

3. The automatic assembling machine for LED lamps according to claim 1, which is characterized in that: the first driving mechanism (3) and the second driving mechanism (8) are cylinders or motors.

4. The automatic assembling machine for LED lamps according to claim 1, which is characterized in that: workstation (1) still is provided with finished product case (11), start button (12) and emergency stop button (13), finished product case (11) are located the rear end of workstation (1), start button (12) are located the both sides of workstation (1), emergency stop button (13) are located the front end of workstation (1).

5. The automatic assembling machine for LED lamps according to claim 1, which is characterized in that: the workbench (1) is further provided with a control host which is connected with the first driving mechanism (3), the second driving mechanism (8), the flame spraying pipe (4) and the manipulator (5).

6. The automatic LED lamp assembling machine according to claim 5, wherein: the control host is a single chip microcomputer control host or a PLC control host.