CN209943443U - Automatic tensioner with gas-liquid boosting cylinder - Google Patents
Automatic tensioner with gas-liquid boosting cylinder Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及液压设备领域,具体是一种带有气液增力缸的自动张紧器。The utility model relates to the field of hydraulic equipment, in particular to an automatic tensioner with a gas-liquid booster cylinder.
背景技术Background technique
为了实现节能减排的目标,汽车发动机自动启停功能逐渐普及。当具有自动启停功能的汽车处于停止状态时,发动机将暂停工作,以节省燃油;当松开制动踏板后,发动机将再次启动。为了实现发动机的快速启动,在发动机附件驱动系统中使用的含有一体化启动电机/发电机部件的FEAD(Front End Accessory Drive,前端附件驱动)系统需要两个独立的张紧器或者是含有两个张紧臂的自动张紧器对皮带进行张紧,而后者是当今的主流选择。In order to achieve the goal of energy saving and emission reduction, the automatic start-stop function of automobile engines has gradually become popular. When the car with automatic start-stop function is stopped, the engine will suspend work to save fuel; when the brake pedal is released, the engine will start again. In order to achieve a quick start of the engine, the FEAD (Front End Accessory Drive) system with an integrated starter motor/generator component used in the engine accessory drive system requires two independent tensioners or contains two The automatic tensioner of the tensioner arm tensions the belt, which is the mainstream choice today.
FEAD系统一般包括皮带、启动电机/发电机带轮、曲轴带轮、被驱动附件轮、第一张紧器带轮和第二张紧器带轮。通过使用皮带绕接启动电机/发电机带轮、曲轴带轮、被驱动附件轮、第一张紧器带轮和第二张紧器带轮。因FEAD系统有不同的工作模式,在各模式转换下皮带的松紧状态也会随之变换。自动张紧器作为FEAD系统中重要组成部分,其主要作用是维持自动张紧器两端带段张力的稳定,增加附件轮的包角,补偿皮带由于张力或磨损引起的变化和衰减,补偿由于发动机转速波动导致的张紧臂的摆动,从而避免皮带产生打滑、噪声和振动,提高系统的传动水平,保证系统的正常工作。A FEAD system generally includes a belt, a starter motor/generator pulley, a crankshaft pulley, a driven accessory pulley, a first tensioner pulley, and a second tensioner pulley. The starter motor/generator pulley, the crankshaft pulley, the driven accessory pulley, the first tensioner pulley and the second tensioner pulley are wound by using a belt. Because the FEAD system has different working modes, the tightness of the belt will also change when the modes are switched. As an important part of the FEAD system, the automatic tensioner is mainly used to maintain the stability of the tension of the belt sections at both ends of the automatic tensioner, increase the wrap angle of the accessory pulley, compensate for the change and attenuation of the belt due to tension or wear, and compensate for the The swing of the tension arm caused by the fluctuation of the engine speed can avoid the belt slippage, noise and vibration, improve the transmission level of the system, and ensure the normal operation of the system.
目前现有的自动张紧器主要有摩擦式和液压式。摩擦式自动张紧器采用阻尼件(螺旋弹簧)为紧边臂收缩时提供阻力并积攒能量,为松边臂伸张时提供动力并释放能量,依靠阻尼件和与其接触的表面的相对滑动为在不同工作状态下的张紧臂提供非对称阻尼。摩擦式的张紧器需要较大的安装空间,同时阻尼件会随着工作时间而磨损,导致阻尼衰减,进而失去功效。液压式自动张紧器则是通过反复压缩内部的油液通过阻尼孔来产生阻尼,其阻尼效果较摩擦式阻尼使用时间长。但自身在产生阻尼的过程中会产生较大的热量,对产生阻尼的液压元件(比如单向阀)会有热影响。而油液在液压元件中来回流动会使液压元件产生磨损,长时间会使液压元件失效。申请号201410462258.3的文献公开了一种发动机附件皮带液压张紧器,采用目前使用较广的液压式张紧器,该结构通过筒体将张紧器分为内外腔室,油液在张紧器压缩和伸张的过程中经柱塞和筒体之间的缝隙或单向阀反复流动于内外两个腔室产生阻尼,由于采用内外腔室,该结构的自动张紧器径向尺寸较大,而且油液从柱塞和筒体的缝隙流出时可能会因为压力不均匀造成柱塞的偏心,影响张紧器的使用寿命。At present, the existing automatic tensioners mainly include friction type and hydraulic type. The friction type automatic tensioner uses a damping element (coil spring) to provide resistance and accumulate energy for the contraction of the tight side arm, and to provide power and release energy for the extension of the loose side arm. The tensioning arm under different working conditions provides asymmetric damping. Friction-type tensioners require a large installation space, and at the same time, the damping parts will wear out with working time, resulting in damping attenuation and loss of efficacy. The hydraulic automatic tensioner generates damping by repeatedly compressing the internal oil through the damping hole, and its damping effect is longer than that of friction damping. However, it will generate a large amount of heat in the process of generating damping, which will have a thermal impact on the hydraulic components (such as one-way valves) that generate damping. The oil flowing back and forth in the hydraulic components will cause wear and tear of the hydraulic components, and the hydraulic components will fail for a long time. The document with the application number 201410462258.3 discloses a hydraulic tensioner for an engine accessory belt, which adopts a hydraulic tensioner that is widely used at present. During the process of compression and extension, the gap between the plunger and the cylinder or the one-way valve repeatedly flows in the inner and outer chambers to generate damping. Due to the use of the inner and outer chambers, the radial dimension of the automatic tensioner of this structure is large. Moreover, when the oil flows out of the gap between the plunger and the cylinder, it may cause the eccentricity of the plunger due to uneven pressure, which affects the service life of the tensioner.
实用新型内容Utility model content
针对现有技术的不足,本实用新型拟解决的技术问题是,提供一种带有气液增力缸的自动张紧器。Aiming at the deficiencies of the prior art, the technical problem to be solved by the present invention is to provide an automatic tensioner with a gas-liquid booster cylinder.
本实用新型解决所述技术问题的技术方案是,提供一种带有气液增力缸的自动张紧器,其特征在于该张紧器包括安装支架和气液增力缸;所述气液增力缸包括缸体、串联分界壁、储油罐、左部和右部;缸体通过安装支架固定在FEAD系统的架体上;所述左部和右部对称地安装于缸体内部;缸体中间固定有串联分界壁;串联分界壁上具有通孔,将左部和右部连通;缸体上对称地安装有两个储油罐;所述储油罐包括储油罐罐体和储油罐活塞;左部与第一张紧器带轮连接,右部与第二张紧器带轮连接;所述左部和右部的结构完全相同,均包括密封缓冲块、导向块、活塞杆、液动缸活塞、缸筒串联分界壁、气动缸活塞和挡块;The technical solution of the utility model to solve the technical problem is to provide an automatic tensioner with a gas-liquid booster cylinder, which is characterized in that the tensioner comprises a mounting bracket and a gas-liquid booster cylinder; The force cylinder includes a cylinder block, a series dividing wall, an oil storage tank, a left part and a right part; the cylinder block is fixed on the frame body of the FEAD system through a mounting bracket; the left part and the right part are symmetrically installed inside the cylinder block; the cylinder A series dividing wall is fixed in the middle of the body; the series dividing wall is provided with a through hole to connect the left part and the right part; two oil storage tanks are symmetrically installed on the cylinder body; the oil storage tank includes an oil storage tank body and a storage tank. Oil tank piston; the left part is connected with the first tensioner pulley, and the right part is connected with the second tensioner pulley; the structure of the left and right parts is exactly the same, including a sealing buffer block, a guide block, a piston Rod, hydraulic cylinder piston, cylinder series boundary wall, pneumatic cylinder piston and stopper;
所述缸筒串联分界壁安装在缸体内部,将左部分为液动缸和气动缸;所述密封缓冲块与缸体过盈配合,安装于缸体端部;所述导向块与缸体过盈配合,紧贴密封缓冲块;所述活塞杆的一端穿过密封缓冲块和导向块伸出缸体外侧,端部固定有张紧器带轮套,中部固定有液动缸活塞,穿过缸筒串联分界壁,另一端固定有气动缸活塞;液动缸活塞位于液动缸中,气动缸活塞位于气动缸中;所述张紧器带轮套通过滚动轴承安装在第一张紧器带轮的轴端;所述挡块固定于串联分界壁上;气动缸活塞与挡块无间隙配合并预紧,气动缸活塞沿挡块运动;所述储油罐罐体固定在缸体上,内部具有储油罐活塞,将储油罐分为储油罐油液腔和储油罐活塞腔;所述液动缸活塞腔是液动缸活塞、缸筒串联分界壁和缸体形成的腔体;气动缸活塞杆腔是气动缸活塞、缸筒串联分界壁和缸体形成的腔体;储油罐油液腔通过通油口与液动缸活塞腔连通,储油罐活塞腔通过通气口与气动缸活塞杆腔连通;气动缸活塞、串联分界壁和缸体形成气动缸活塞腔,气动缸活塞腔中具有气体。The cylinder barrel series boundary wall is installed inside the cylinder body, and the left part is a hydraulic cylinder and a pneumatic cylinder; the sealing buffer block and the cylinder body are in interference fit, and are installed at the end of the cylinder body; the guide block is connected to the cylinder body. Interference fit, close to the sealing buffer block; one end of the piston rod protrudes out of the cylinder body through the sealing buffer block and the guide block, the end is fixed with a tensioner pulley sleeve, and the middle is fixed with a hydraulic cylinder piston, through which The cylinder barrel is connected in series with the dividing wall, and the other end is fixed with a pneumatic cylinder piston; the hydraulic cylinder piston is located in the hydraulic cylinder, and the pneumatic cylinder piston is located in the pneumatic cylinder; the tensioner pulley sleeve is installed on the first tensioner through a rolling bearing The shaft end of the pulley; the stopper is fixed on the series boundary wall; the piston of the pneumatic cylinder and the stopper are matched and pre-tightened without clearance, and the piston of the pneumatic cylinder moves along the stopper; the oil storage tank body is fixed on the cylinder body , there is an oil storage tank piston inside, and the oil storage tank is divided into an oil storage tank oil cavity and an oil storage tank piston cavity; the hydraulic cylinder piston cavity is formed by the hydraulic cylinder piston, the cylinder barrel series boundary wall and the cylinder block. Cavity; the piston rod cavity of the pneumatic cylinder is a cavity formed by the pneumatic cylinder piston, the serial boundary wall of the cylinder barrel and the cylinder body; the oil liquid cavity of the oil storage tank is communicated with the piston cavity of the hydraulic cylinder through the oil passage, and the piston cavity of the oil storage tank passes through the cylinder. The air port is communicated with the pneumatic cylinder piston rod cavity; the pneumatic cylinder piston, the series boundary wall and the cylinder block form the pneumatic cylinder piston cavity, and the pneumatic cylinder piston cavity has gas.
与现有技术相比,本实用新型有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:
1、本张紧器通过气动缸活塞插入气体缓冲室压缩气室气体作为主要缓冲阻尼,该阻尼基本不会随使用时间衰减,而且压缩气体不会像油液流动那样使工作元件产生磨损,保证了张紧器的稳定工作,在整体上能有效衰减由于发动机转速波动导致的张紧臂的摆动。1. The tensioner inserts the pneumatic cylinder piston into the gas buffer chamber and compresses the gas in the gas chamber as the main buffer damping. The damping basically does not decay with the use time, and the compressed gas will not wear the working elements like the oil flow, ensuring that The stable operation of the tensioner can effectively attenuate the swing of the tensioning arm caused by the fluctuation of the engine speed as a whole.
2、本张紧器有左右对称的两个能相互配合的张紧臂,即松边臂和紧边臂。当FEAD系统转换工作模式时,启动电机/发电机带轮两边的皮带松紧状态会发生转换,此时所述两个张紧臂可以根据皮带的松紧状态自动做出相应的动作:紧边皮带处的张紧臂(即紧边臂)压缩固定,松边皮带处的张紧臂(即松边臂)伸出张紧。这样就不会使皮带因FEAD系统工作模式的频繁变化而不断伸长,影响驱动系统的正常运转。2. The tensioner has two symmetrical tensioning arms that can cooperate with each other, namely the loose side arm and the tight side arm. When the FEAD system switches the working mode, the tension state of the belt on both sides of the starter motor/generator pulley will be converted, and the two tensioning arms can automatically make corresponding actions according to the tension state of the belt: at the tight side of the belt The tension arm (that is, the tight side arm) is compressed and fixed, and the tension arm (that is, the loose side arm) at the loose side belt stretches out for tension. In this way, the belt will not be continuously elongated due to the frequent changes of the working mode of the FEAD system, which will affect the normal operation of the drive system.
3、该实用新型采用气液增力缸来代替现有的螺旋弹簧。当紧边臂收缩时通过自带一定阻尼的液动缸活塞和气动缸活塞以及被挤压的油液和气体缓冲室中的气体的阻力作用来提供阻尼并积攒能量,松边臂伸张时能通过气体挤压膨胀和油液增力两种方式提供动力并释放能量。即使其工作时间过长也不会像螺旋弹簧那样有机械磨损。另外当螺旋弹簧失效需要更换时,只能拆开缸体进行更换,费时费力。而气液增力缸可能会因为不能完全密封而使缸体中的气体逐渐散失,但可以通过设置在缸体上的工作孔(图中未画出)进行补气,操作便利。3. The utility model uses a gas-liquid booster cylinder to replace the existing coil spring. When the tight side arm contracts, damping is provided by the hydraulic cylinder piston and pneumatic cylinder piston with a certain damping, as well as the resistance of the squeezed oil and gas in the gas buffer chamber to provide damping and accumulate energy. Power is provided and energy is released by gas extrusion expansion and oil augmentation. Even if its working time is too long, there will be no mechanical wear like coil springs. In addition, when the coil spring fails and needs to be replaced, the cylinder can only be disassembled for replacement, which is time-consuming and labor-intensive. The gas-liquid booster cylinder may gradually lose the gas in the cylinder body because it cannot be completely sealed, but the gas can be supplemented through the working hole (not shown in the figure) provided on the cylinder body, which is convenient to operate.
4、本张紧器能通过自带一定阻尼的液动缸活塞和气动缸活塞以及被挤压的油液和气体缓冲室中的气体的阻力作用为紧边臂提供较大的阻尼,以自带一定阻尼的液动缸活塞和气动缸活塞以及气动缸活塞杆腔中的被挤压气体为松边臂提供较小的阻尼。这样就能在各种电机模式下为两张紧臂提供适合的阻尼,从而达到快速张紧和衰减皮带振动的工作效用。4. The tensioner can provide greater damping for the tight side arm through the resistance of the hydraulic cylinder piston and the pneumatic cylinder piston with a certain damping, as well as the squeezed oil and gas in the gas buffer chamber, so as to automatically The hydraulic cylinder piston and the pneumatic cylinder piston with a certain damping and the squeezed gas in the piston rod cavity of the pneumatic cylinder provide a small damping for the slack arm. In this way, suitable damping can be provided for the two tensioning arms under various motor modes, so as to achieve the work effect of fast tensioning and damping of belt vibration.
5、本张紧器可安装在带有可反转发电机或启动电机/发电机的混合动力汽车内燃机的FEAD系统上。该气液增力缸能够提供活塞杆张紧时的动力和活塞杆在不同模式下需要的非对称阻尼,使用寿命长。5. This tensioner can be installed on the FEAD system of a hybrid vehicle internal combustion engine with a reversible generator or starter motor/generator. The gas-liquid booster cylinder can provide the power when the piston rod is tensioned and the asymmetric damping required by the piston rod in different modes, and has a long service life.
附图说明Description of drawings
图1是现有技术中FEAD系统的布局图;1 is a layout diagram of a FEAD system in the prior art;
图2是现有技术中FEAD系统在发电机模式下的传动功能图;Fig. 2 is the transmission function diagram of the FEAD system in the generator mode in the prior art;
图3是现有技术中FEAD系统在启动电机模式下的传动功能图;Fig. 3 is the transmission function diagram of the FEAD system in the prior art under the starting motor mode;
图4是本实用新型一种实施例的整体结构示意图;4 is a schematic diagram of the overall structure of an embodiment of the present utility model;
图5是本实用新型一种实施例的气动缸活塞的结构示意图;5 is a schematic structural diagram of a pneumatic cylinder piston according to an embodiment of the present invention;
图6是本实用新型一种实施例的导向块和密封缓冲块安装示意图;6 is a schematic diagram of the installation of a guide block and a sealing buffer block according to an embodiment of the present invention;
图中:1、FEAD系统;2、皮带;3、曲轴带轮;4、被驱动附件轮;5、启动电机/发电机带轮;6、第一张紧器带轮;7、第二张紧器带轮;8、安装支架;9、液动缸活塞杆腔;10、张紧器带轮套;11、密封缓冲块;12、导向块;13、活塞杆;14、液动缸通气口;15、液动缸;16、液动缸活塞;17、通油口;18、缸筒串联分界壁;19、油液;20、储油罐罐体;21、储油罐活塞;22、通气口;23、气动缸;24、气动缸活塞;25、气体缓冲室;26、挡块;27、串联分界壁;28、缸体;29、气动缸活塞腔;30、气动缸活塞杆腔;31、储油罐活塞腔;32、储油罐油液腔;33、液动缸活塞腔。In the figure: 1. FEAD system; 2. Belt; 3. Crankshaft pulley; 4. Driven accessory pulley; 5. Starter motor/generator pulley; 6. First tensioner pulley; 7. Second sheet Tensioner pulley; 8. Mounting bracket; 9. Hydraulic cylinder piston rod cavity; 10. Tensioner pulley sleeve; 11. Sealing buffer block; 12. Guide block; 13. Piston rod; 14. Hydraulic cylinder ventilation Port; 15. Hydraulic cylinder; 16. Hydraulic cylinder piston; 17. Oil port; 18. Cylinder barrel series dividing wall; 19. Oil; 20. Oil storage tank body; 21. Oil storage tank piston; 22 , air port; 23, pneumatic cylinder; 24, pneumatic cylinder piston; 25, gas buffer chamber; 26, stopper; 27, series boundary wall; 28, cylinder block; 29, pneumatic cylinder piston cavity; 30, pneumatic cylinder piston rod cavity; 31, the piston cavity of the oil storage tank; 32, the oil liquid cavity of the oil storage tank; 33, the piston cavity of the hydraulic cylinder.
具体实施方式Detailed ways
下面给出本实用新型的具体实施例。具体实施例仅用于进一步详细说明本实用新型,不限制本申请权利要求的保护范围。Specific embodiments of the present utility model are given below. The specific embodiments are only used to further describe the present invention in detail, and do not limit the protection scope of the claims of the present application.
FEAD系统1(如图1所示)包括皮带2、启动电机/发电机带轮5、曲轴带轮3、被驱动附件轮4、第一张紧器带轮6和第二张紧器带轮7。通过使用皮带2绕接启动电机/发电机带轮5、曲轴带轮3、被驱动附件轮4、第一张紧器带轮6和第二张紧器带轮7。FEAD system 1 (shown in Figure 1) includes
本实用新型提供了一种带有气液增力缸的自动张紧器(简称张紧器,参见图4-6),其特征在于该张紧器包括安装支架8和气液增力缸;所述气液增力缸包括缸体28、串联分界壁27、储油罐、左部和右部;缸体28通过安装支架8固定在FEAD系统1的架体上;启动电机/发电机带轮5嵌套在缸体28内部,两者不接触;所述左部和右部对称地安装于缸体28内部;缸体28中间固定安装有串联分界壁27;串联分界壁27上具有通孔,将左部和右部连通;缸体28上左右对称地安装有两个储油罐,分别位于左部和右部相同位置上;所述储油罐包括储油罐罐体20和储油罐活塞21;左部与第一张紧器带轮6连接,右部与第二张紧器带轮7连接;所述左部和右部的结构完全相同,均包括密封缓冲块11、导向块12、活塞杆13、液动缸活塞16、缸筒串联分界壁18、气动缸活塞24和挡块26;The utility model provides an automatic tensioner with a gas-liquid booster cylinder (referred to as a tensioner, see FIGS. 4-6 ), which is characterized in that the tensioner includes a mounting bracket 8 and a gas-liquid booster cylinder; The gas-liquid booster cylinder includes a cylinder block 28, a series dividing wall 27, an oil storage tank, a left part and a right part; the cylinder block 28 is fixed on the frame of the FEAD system 1 through the mounting bracket 8; the starter motor/generator pulley 5 is nested inside the cylinder block 28, and the two are not in contact; the left part and the right part are symmetrically installed inside the cylinder block 28; a series dividing wall 27 is fixedly installed in the middle of the cylinder block 28; the series dividing wall 27 has through holes , the left part and the right part are communicated; two oil storage tanks are installed symmetrically on the left and right sides of the cylinder body 28, which are located at the same position on the left part and the right part; the oil storage tank includes the oil storage tank body 20 and the oil storage tank Tank piston 21; the left part is connected with the first tensioner pulley 6, and the right part is connected with the second tensioner pulley 7; the structure of the left and right parts is exactly the same, including the sealing buffer block 11, the guide block 12, piston rod 13, hydraulic cylinder piston 16, cylinder series boundary wall 18, pneumatic cylinder piston 24 and stopper 26;
以左部为例,所述缸筒串联分界壁18安装在缸体28内部,将左部分为液动缸15和气动缸23;所述密封缓冲块11与缸体28过盈配合,安装于缸体28端部;所述导向块12与缸体28过盈配合,紧贴密封缓冲块11;导向块12用于对活塞杆13进行导向限位,避免活塞杆13与缸体28的接触;所述活塞杆13的一端穿过密封缓冲块11和导向块12伸出缸体28外侧,端部固定有张紧器带轮套10,中部固定有液动缸活塞16,穿过缸筒串联分界壁18,另一端固定有气动缸活塞24;液动缸活塞16位于液动缸15中,气动缸活塞24位于气动缸23中;所述张紧器带轮套10通过滚动轴承安装在第一张紧器带轮6的轴端,通过螺母实现轴向定位;所述挡块26固定于串联分界壁27上;气动缸活塞24与挡块26无间隙配合并预紧,气动缸活塞24沿挡块26运动;所述储油罐罐体20固定在缸体28上,内部具有储油罐活塞21,将储油罐分为储油罐油液腔32和储油罐活塞腔31;所述液动缸活塞腔33是液动缸活塞16、缸筒串联分界壁18和缸体28形成的腔体;气动缸活塞杆腔30是气动缸活塞24、缸筒串联分界壁18和缸体28形成的腔体;储油罐油液腔32通过通油口17与液动缸活塞腔33连通,储油罐活塞腔31通过通气口22与气动缸活塞杆腔30连通;气动缸活塞24、串联分界壁27和缸体28形成气动缸活塞腔29,气动缸活塞腔29中具有气体。Taking the left part as an example, the cylinder series dividing wall 18 is installed inside the cylinder body 28, and the left part is the hydraulic cylinder 15 and the pneumatic cylinder 23; The end of the cylinder block 28; the guide block 12 is in interference fit with the cylinder block 28, and is close to the sealing buffer block 11; the guide block 12 is used to guide and limit the piston rod 13 to avoid the contact between the piston rod 13 and the cylinder block 28 ; One end of the piston rod 13 extends out of the cylinder 28 through the sealing buffer block 11 and the guide block 12, the end is fixed with a tensioner pulley sleeve 10, and the middle is fixed with a hydraulic cylinder piston 16, passing through the cylinder The boundary wall 18 is connected in series, and the other end is fixed with a pneumatic cylinder piston 24; the hydraulic cylinder piston 16 is located in the hydraulic cylinder 15, and the pneumatic cylinder piston 24 is located in the pneumatic cylinder 23; the tensioner pulley sleeve 10 is installed on the first The shaft end of the tensioner pulley 6 is axially positioned by a nut; the stopper 26 is fixed on the series dividing wall 27; the pneumatic cylinder piston 24 is matched with the stopper 26 without clearance and pre-tightened, and the pneumatic cylinder piston 24 Move along the block 26; the oil storage tank body 20 is fixed on the cylinder body 28, and has an oil storage tank piston 21 inside, and the oil storage tank is divided into an oil storage tank oil liquid cavity 32 and an oil storage tank piston cavity 31; The hydraulic cylinder piston cavity 33 is the cavity formed by the hydraulic cylinder piston 16, the cylinder series boundary wall 18 and the cylinder block 28; the pneumatic cylinder piston rod cavity 30 is the pneumatic cylinder piston 24, the cylinder cylinder series boundary wall 18 and the cylinder. The cavity formed by the body 28; the oil tank oil cavity 32 is communicated with the hydraulic cylinder piston cavity 33 through the oil port 17, and the oil storage tank piston cavity 31 is communicated with the pneumatic cylinder piston rod cavity 30 through the air port 22; the pneumatic cylinder piston 24. The series dividing wall 27 and the cylinder block 28 form a pneumatic cylinder piston cavity 29, and the pneumatic cylinder piston cavity 29 contains gas.
液动缸活塞16、导向块12和缸体28形成液动缸活塞杆腔9。The hydraulic cylinder piston 16 , the
优选地,液动缸15的下侧由导向块12作为液动缸15的缸体壁,并在靠近这一侧缸体壁处设置一个与外界相连的液动缸通气口14,这样在活塞杆13伸张时不会因受到液动缸活塞杆腔9中压缩气体的阻尼作用而影响张紧速度。Preferably, the
偶数个(优选两个)挡块26对称分布在串联分界壁27的通孔中心线的两侧,将气动缸活塞24、串联分界壁27和缸体28形成的气动缸活塞腔29分成若干独立的气体缓冲室25,用于无间隙配合气动缸活塞24,使气动缸活塞24能够在气体缓冲室25内运动。An even number (preferably two) blocks 26 are symmetrically distributed on both sides of the center line of the through hole of the series dividing wall 27, and the pneumatic cylinder piston cavity 29 formed by the pneumatic cylinder piston 24, the series dividing wall 27 and the cylinder block 28 is divided into several independent parts. The gas buffer chamber 25 is used to fit the pneumatic cylinder piston 24 without clearance, so that the pneumatic cylinder piston 24 can move in the gas buffer chamber 25 .
储油罐活塞腔31是具有干燥气体的空间,作为气体容量空间与气动缸活塞杆腔30之间进行气体交换。储油罐油液腔32是具有油液19的腔体,作为液体容量空间与液动缸活塞腔33之间进行液体交换。The oil storage tank piston cavity 31 is a space with dry gas, and serves as a gas capacity space for gas exchange with the pneumatic cylinder piston rod cavity 30 . The oil storage tank oil chamber 32 is a chamber with the oil 19 , and serves as a liquid capacity space for liquid exchange with the hydraulic cylinder piston chamber 33 .
优选地,导向块12内部套有自润滑轴承,可以使活塞杆13减小摩擦力,便于滑动。Preferably, the
优选地,所述密封缓冲块11与张紧器带轮套10接触的端部为与张紧器带轮套10端面匹配的圆弧面,避免张紧器带轮套10与缸体28的直接接触;密封缓冲块11采用橡胶制成,能减缓撞击的力度,降低系统噪声。Preferably, the end of the sealing
优选地,所述活塞杆13为圆弧形;气动缸活塞24具有若干凹槽,用于与挡块26无间隙配合,凹槽数量与挡块26的数量相同。液动缸活塞16是普通的矩形;液动缸活塞16的大小小于气动缸活塞24,气动缸活塞24的具体尺寸与气动缸23的容积和气体缓冲室25有关,液动缸活塞16的具体尺寸与液动缸15容积有关。Preferably, the
优选地,所述缸体28采用缸体弧度大于半圆的圆弧形缸体。Preferably, the cylinder 28 adopts a circular arc cylinder with a cylinder radian greater than a semicircle.
优选地,液动缸15的宽度小于气动缸23,因为液体具有不可压缩性,当气动缸活塞杆腔30中的气体排向储油罐活塞腔31时,排入的气体体积和储油罐20中排出的油液19体积比较接近。如果气动缸23和液动缸15宽度相同,排入液动缸活塞腔33中的油液19难以对液动缸15中的液动缸活塞16作推力,从而达不到增力效果。Preferably, the width of the hydraulic cylinder 15 is smaller than that of the pneumatic cylinder 23, because the liquid is incompressible, when the gas in the piston rod cavity 30 of the pneumatic cylinder is discharged to the piston cavity 31 of the oil storage tank, the volume of the discharged gas and the oil storage tank The volume of oil 19 discharged in 20 is relatively close. If the width of the pneumatic cylinder 23 and the hydraulic cylinder 15 are the same, the oil 19 discharged into the hydraulic cylinder piston cavity 33 is difficult to push the hydraulic cylinder piston 16 in the hydraulic cylinder 15, so that the boosting effect cannot be achieved.
优选地,将螺旋弹簧穿过串联分界壁27的通孔,两端分别与左部和右部的气动缸活塞24连接。螺旋弹簧能辅助配合气液增力缸为活塞杆收缩提供阻力,为活塞杆伸张提供助力,并且在气液增力缸工作的情况下可以使螺旋弹簧的压缩量和伸张量减小,延长弹簧的使用寿命。Preferably, the coil spring is passed through the through hole of the series dividing wall 27, and the two ends are respectively connected with the left and right pneumatic cylinder pistons 24. The coil spring can assist with the gas-liquid booster cylinder to provide resistance for the contraction of the piston rod, and provide assistance for the expansion of the piston rod, and when the gas-liquid booster cylinder is working, the compression and extension of the coil spring can be reduced and the spring can be extended. service life.
优选地,启动电机/发电机带轮5的圆心与本张紧器的中心重合(参见图4)。Preferably, the center of the starter motor/
本实用新型的工作原理和工作流程是:The working principle and workflow of the present utility model are:
当FEAD系统1处于启动电机模式时(参见图3),此时启动电机/发电机带轮5处于启动电机带轮状态,成为主动轮,转动方向为顺时针(本实施例是顺时针)。皮带2在主动轮5的带动下转动,曲轴带轮3和被驱动附件轮4均作为从动轮而顺时针转动。此时第二张紧器带轮7所在的皮带变松,需要张紧器伸张来压缩皮带进行张紧;第一张紧器带轮6所在的皮带变紧而被压迫,左部的活塞杆13被压缩,此时左部为紧边臂。此时存在于液动缸活塞腔33中的油液19受压而通过通油口17流向储油罐油液腔32,储油罐油液腔32容积因此扩大从而推动储油罐活塞21按储油罐油液腔32膨胀方向移动,并挤压储油罐活塞腔31中的气体通过通气口22排向气动缸活塞杆腔30。密封性使得油液19不能通过液动缸活塞16,气体不能通过气动缸活塞24。在活塞杆13收缩过程中会受到自带一定阻尼的液动缸活塞16和气动缸活塞24以及被挤压的油液19和气体缓冲室25中的气体的阻力作用,活塞杆13收缩变慢,从而对张紧器的振动进行衰减。此时,第二张紧器带轮7处的皮带2此时为松边,右部为松边臂,需要活塞杆13伸张带动第二张紧器带轮7进行张紧。因左部的活塞杆13的收缩,存在于左部的气动缸活塞腔29中的气体受压而通过串联分界壁27的通孔进入右部的气动缸活塞腔29中,从而推动右部的活塞杆13向外伸张。此时气动缸活塞杆腔30中的气体被压缩排向储油罐活塞腔31,进而推动储油罐活塞21挤压储油罐油液腔32中的油液19流向液动缸活塞腔33。油液19挤压液动缸活塞16为活塞杆13提供增力,加快活塞杆13的伸张速度,使右部达到快速张紧皮带的目的。When the
当FEAD系统1处于发电机模式时(参见图2),此时曲轴带轮3为主动轮,转动方向为顺时针(本实施例是顺时针),启动电机/发电机带轮5此时处于发电机带轮状态。在皮带2的带动下,被驱动附件轮4和启动电机/发电机带轮5均作为从动轮而顺时针转动,此时第一张紧器带轮6所在的皮带变松,需要张紧器伸张来压缩皮带进行张紧;第二张紧器带轮7所在的皮带变紧而被压迫,右部的活塞杆13被压缩,此时右部为紧边臂。此时存在于液动缸活塞腔33中的油液19受压而通过通油口17流向储油罐油液腔32,储油罐油液腔32容积因此扩大从而推动储油罐活塞21按储油罐油液腔32膨胀方向移动,并挤压储油罐活塞腔31中的气体通过通气口22排向气动缸活塞杆腔30。密封性使得油液19不能通过液动缸活塞16,气体不能通过气动缸活塞24。在活塞杆13收缩过程中会受到自带一定阻尼的液动缸活塞16和气动缸活塞24以及被挤压的油液19和气体缓冲室25中的气体的阻力作用,活塞杆13收缩变慢,从而对张紧器的振动进行衰减。此时对于张紧器左部,第一张紧器带轮6处的皮带2此时为松边,左部为松边臂,需要活塞杆13伸张带动第一张紧器带轮6进行张紧。因右部的活塞杆13的收缩,存在于右部的气动缸活塞腔29中的气体受压而通过串联分界壁27的通孔进入左部的气动缸活塞腔29中,从而推动左部的活塞杆13向外伸张。此时气动缸活塞杆腔30中的气体被压缩排向储油罐活塞腔31,进而推动储油罐活塞21挤压储油罐油液腔32中的油液19流向液动缸活塞腔33。油液19挤压液动缸活塞16为活塞杆13提供增力,加快活塞杆13的伸张速度,使左部达到快速张紧皮带的目的。When the
因为FEAD系统每一种工作模式下出现紧边的同时也会出现松边,所以该张紧器左部和右部的工作过程是对应相反的。例如当左部的活塞杆13收缩时,对应的右部的活塞杆13是伸张的。Because in each working mode of the FEAD system, there is a loose edge as well as a tight edge, so the working process of the left and right parts of the tensioner is correspondingly opposite. For example, when the
本实用新型未述及之处适用于现有技术。The points not mentioned in the present invention are applicable to the prior art.
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