CN209937279U - A cleaning device for a single-horizontal shaft concrete mixer - Google Patents
A cleaning device for a single-horizontal shaft concrete mixer Download PDFInfo
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- CN209937279U CN209937279U CN201822066524.7U CN201822066524U CN209937279U CN 209937279 U CN209937279 U CN 209937279U CN 201822066524 U CN201822066524 U CN 201822066524U CN 209937279 U CN209937279 U CN 209937279U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 74
- 238000003756 stirring Methods 0.000 claims abstract description 64
- 230000002093 peripheral effect Effects 0.000 claims description 14
- 238000007789 sealing Methods 0.000 claims description 7
- 239000002893 slag Substances 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 5
- 238000007711 solidification Methods 0.000 abstract description 2
- 230000008023 solidification Effects 0.000 abstract description 2
- 238000005406 washing Methods 0.000 abstract 1
- 238000009434 installation Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 235000014443 Pyrus communis Nutrition 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及搅拌机的技术领域,尤其是涉及一种单卧轴式混凝土搅拌机的清理装置。The utility model relates to the technical field of mixers, in particular to a cleaning device for a single-horizontal shaft concrete mixer.
背景技术Background technique
混凝土搅拌机包括有多种,按照工作性质分为间歇式和连续式,按搅拌原理分为自落式和强制式,按安装方式分为固定式和移动式,按出料方式分倾翻式和非倾覆式,按搅拌筒结构分为梨式、鼓筒式、双锥、圆盘立轴式和圆槽卧轴式。此外,搅拌机还分为裂桶式和卧轴式搅拌机。There are many kinds of concrete mixers, which are divided into intermittent type and continuous type according to the working nature, self-falling type and forced type according to the mixing principle, fixed type and mobile type according to the installation method, tilting type and Non-overturning type, according to the structure of the mixing drum, it is divided into pear type, drum type, double cone, disc vertical shaft type and circular groove horizontal shaft type. In addition, the mixer is also divided into split barrel type and horizontal shaft type mixer.
其中,卧轴式搅拌机通常包括水平设置的搅拌桶,转动设置的搅拌轴,设置在搅拌桶一侧的控制器,通过控制器实现对搅拌桶的转动、倾斜等控制,便于上料、卸料,具有使用范围广、搅拌质量好、生产效率高、能耗低等优点。Among them, the horizontal shaft mixer usually includes a horizontally arranged mixing barrel, a rotating stirring shaft, and a controller arranged on one side of the mixing barrel. It has the advantages of wide range of use, good stirring quality, high production efficiency and low energy consumption.
专利公告号为CN206357414U的中国专利,提出了水泥搅拌机,包括搅拌箱,搅拌箱包括箱底,箱底设置有箱壁,箱壁设置有覆盖箱壁的箱盖,箱壁上设置有垂直于箱壁的转轴,转轴连接有驱动转轴转动的电机,转轴设置有凹槽,凹槽螺纹连接有圆盘,圆盘焊接有搅拌杆,箱盖延伸有第一凸起部,箱壁延伸出紧贴第一凸起部的第二凸起部,第一凸起部与第二凸起部通过多个螺栓连接。通过圆盘与凹槽底部的螺栓,实现搅拌杆与圆盘的取出更换,避免搅拌杆长时间使用导致搅拌效果不佳。The Chinese patent with the patent publication number CN206357414U proposes a cement mixer, including a mixing box, the mixing box includes a box bottom, the box bottom is provided with a box wall, the box wall is provided with a box cover covering the box wall, and the box wall is provided with perpendicular to the box wall. A rotating shaft, the rotating shaft is connected with a motor that drives the rotating shaft to rotate, the rotating shaft is provided with a groove, the groove is threadedly connected with a disk, the disk is welded with a stirring rod, the box cover extends with a first protrusion, and the box wall extends out to be close to the first The second raised part of the raised part, the first raised part and the second raised part are connected by a plurality of bolts. Through the bolts at the bottom of the disc and the groove, the stirring rod and the disc can be removed and replaced, so as to avoid the poor stirring effect caused by the long use of the stirring rod.
上述中的现有技术方案存在以下缺陷:搅拌完成后,拆卸出的搅拌杆可进行及时的清理,但搅拌桶却不便于及时的清理,搅拌桶的内壁附着的残余混凝土,最终会凝固在搅拌桶的内壁,导致后续的搅拌效果不佳。The above-mentioned prior art solutions have the following defects: after the stirring is completed, the disassembled stirring rod can be cleaned in time, but the mixing bucket is not convenient for timely cleaning, and the residual concrete attached to the inner wall of the mixing bucket will eventually solidify in the mixing bucket. The inner wall of the barrel, resulting in poor subsequent stirring effect.
实用新型内容Utility model content
本实用新型的目的是提供自动刮渣、清理彻底的一种单卧轴式混凝土搅拌机的清理装置。The purpose of the utility model is to provide a cleaning device for a single-horizontal shaft concrete mixer that can automatically scrape slag and clean it thoroughly.
本实用新型是通过以下技术方案得以实现的:The utility model is achieved through the following technical solutions:
一种单卧轴式混凝土搅拌机的清理装置,包括机架,所述机架的上端面固定有控制器和搅拌桶,所述搅拌桶内转动设置有搅拌轴,所述机架的上端面于所述搅拌桶与所述控制器之间固定有用于驱动所述搅拌轴转动的驱动电机,所述搅拌桶的上端面开设有进料口,所述搅拌桶远离所述驱动电机的一端开设有出料口,所述出料口外铰接连接有出料门;A cleaning device for a single-horizontal shaft concrete mixer, comprising a frame, a controller and a mixing bucket are fixed on the upper end surface of the frame, a mixing shaft is rotatably arranged in the mixing bucket, and the upper end surface of the frame is located at the top of the frame. A drive motor for driving the stirring shaft to rotate is fixed between the stirring barrel and the controller, a feeding port is provided on the upper end surface of the stirring barrel, and an end of the stirring barrel away from the driving motor is provided with a feeding port. A discharge port, a discharge door is hingedly connected to the outside of the discharge port;
所述搅拌轴周侧插接设置有螺旋杆,所述螺旋杆周侧套设有用于刮落混凝土的清理盘,所述清理盘内开设有与所述螺旋杆旋转配合的通孔,所述清理盘靠近所述出料门的一侧设置有用于驱动所述清理盘沿所述螺旋杆旋转前进的驱动装置。A screw rod is inserted on the peripheral side of the stirring shaft, and a cleaning disk for scraping concrete is sleeved on the peripheral side of the screw rod. A drive device for driving the cleaning disk to rotate and advance along the screw rod is provided on the side of the cleaning disk close to the discharge door.
通过采用上述技术方案,搅拌完成后,打开出料门,将搅拌杆从搅拌轴上拆卸下来后,把螺旋杆插接在搅拌轴上,清理盘抵接在搅拌桶的内壁,驱动装置带动清理盘一边沿着螺旋杆的长度方向做直线运动一边旋转,实现残渣的刮落,将搅拌桶内壁附着的残余混凝土刮落的更加干净、彻底。同时,工人可通过进料口向搅拌桶内壁进行喷水冲洗,配合清理盘的收刮动作,提高了清理效率,使搅拌桶的内壁清理得更加干净,避免残余的混凝土凝固在搅拌桶内壁影响搅拌效果。By adopting the above technical solution, after the stirring is completed, the discharge door is opened, the stirring rod is removed from the stirring shaft, the screw rod is inserted into the stirring shaft, the cleaning plate is abutted on the inner wall of the stirring barrel, and the driving device drives the cleaning The disc rotates while making a linear motion along the length of the screw rod to scrape off the residue, and scrape off the residual concrete attached to the inner wall of the mixing tank more cleanly and thoroughly. At the same time, workers can spray water to wash the inner wall of the mixing tank through the feeding port, and cooperate with the scraping action of the cleaning plate, which improves the cleaning efficiency, makes the inner wall of the mixing tank cleaner, and avoids the influence of residual concrete solidification on the inner wall of the mixing tank. stirring effect.
进一步设置为:所述驱动装置包括卡接在所述清理盘靠近所述出料门一侧的拉环,所述拉环与所述清理盘同轴设置。It is further arranged that: the driving device includes a pull ring clamped on the side of the cleaning disk close to the discharge door, and the pull ring is coaxially arranged with the cleaning disk.
通过采用上述技术方案,工人操作拉环沿着螺旋杆的长度方向做直线运动,带动与拉环卡接的清理盘一同做直线运动,通过通孔与螺旋杆的旋转配合,使得清理盘沿着螺旋杆前进的同时也在旋转,By adopting the above technical solution, the worker operates the pull ring to move linearly along the length direction of the screw rod, and drives the cleaning disk that is clamped with the pull ring to make a linear motion together. The screw is rotating as it advances,
进一步设置为:所述拉环靠近所述清理盘的一侧固定有弧形卡块,所述清理盘靠近所述弧形卡块的一侧开设有与所述弧形卡块卡接配合的环形卡槽。It is further arranged as follows: the side of the pull ring close to the cleaning disk is fixed with an arc-shaped clamping block, and the side of the cleaning disk close to the arc-shaped clamping block is provided with a clamping and matching with the arc-shaped clamping block. Ring slot.
通过采用上述技术方案,拉环沿着螺旋杆做直线运动时,清理盘沿着螺旋杆旋转前进,同时,弧形卡块在环形卡槽内转动,使得拉环与清理盘之间相互卡接不脱离,并且清理盘的旋转运动不影响拉环的直线运动,便于工人对拉环进行操作控制。By adopting the above technical solution, when the pull ring moves linearly along the screw rod, the cleaning disk rotates and advances along the screw rod, and at the same time, the arc-shaped clamping block rotates in the annular groove, so that the pull ring and the cleaning disk are mutually clamped It does not detach, and the rotary motion of the cleaning disk does not affect the linear motion of the pull ring, which is convenient for workers to operate and control the pull ring.
进一步设置为:所述拉环远离所述清理盘的一侧向远离所述清理盘的方向延伸设置有拉杆,所述拉杆与所述拉环之间铰接连接。It is further arranged that a pull rod is extended on a side of the pull ring away from the cleaning disk in a direction away from the cleaning disk, and the pull rod and the pull ring are hingedly connected.
通过采用上述技术方案,工人通过拉杆使拉环沿着螺旋杆做直线运动,操作更加便捷、人性化。By adopting the above technical solution, the worker makes the pull ring move linearly along the screw rod through the pull rod, and the operation is more convenient and humanized.
进一步设置为:所述清理盘的周侧固定有刮刀,所述刮刀的边缘处开设有多个过渣孔。It is further arranged that a scraper is fixed on the peripheral side of the cleaning disk, and a plurality of slag passage holes are opened on the edge of the scraper.
通过采用上述技术方案,刮刀可将搅拌桶内壁附着的残余混凝土刮落得更加干净、彻底,刮刀远离出料口一侧刮落的混凝土能透过多渣孔进入到靠近出料口的一侧,便于排出。By adopting the above technical solution, the scraper can scrape off the residual concrete attached to the inner wall of the mixing tank more cleanly and thoroughly, and the concrete scraped by the scraper away from the discharge port can enter the side close to the discharge port through the slag hole. Ease of discharge.
进一步设置为:所述进料口上端面铰接连接有进料门。It is further set as follows: a feeding door is hingedly connected with the upper end face of the feeding port.
通过采用上述技术方案,清理过程中,清理盘螺旋前进,刮落的混凝土可能从进料口处飞溅出,造成外部环境的污染,进料门关闭后可有效避免混凝土飞溅。By adopting the above technical solution, during the cleaning process, the cleaning plate spirals forward, and the scraped concrete may splash out from the feeding port, causing pollution to the external environment. After the feeding door is closed, concrete splashing can be effectively avoided.
进一步设置为:所述出料门靠近所述螺旋杆的一侧固定有密封圈。It is further arranged that a sealing ring is fixed on the side of the discharging door close to the screw rod.
通过采用上述技术方案,密封圈提高了出料门关闭时与搅拌桶之间的密封性。By adopting the above technical solution, the sealing ring improves the sealing performance between the discharge door and the mixing barrel when the discharge door is closed.
进一步设置为:所述搅拌轴靠近所述出料门的一端开设有第一螺纹孔,所述螺旋杆靠近所述出料门的一端开设有与所述第一螺纹孔对应设置的第二螺纹孔,所述第二螺纹孔内穿设有与所述第一螺纹孔螺纹连接的固定螺栓。It is further configured as follows: one end of the stirring shaft close to the discharge door is provided with a first threaded hole, and one end of the screw rod close to the discharge door is provided with a second thread corresponding to the first threaded hole The second threaded hole is provided with a fixing bolt threadedly connected with the first threaded hole.
通过采用上述技术方案,将螺旋杆套设在搅拌轴上,将第一螺纹孔对准第二螺纹孔,拧紧固定螺栓,使螺旋杆固定在搅拌轴上,完成螺旋杆的安装,反之,拧松固定螺栓,将螺旋杆从搅拌轴上拆卸下来,以便准备搅拌的安装工作。By adopting the above technical solution, the screw rod is sleeved on the stirring shaft, the first threaded hole is aligned with the second threaded hole, the fixing bolt is tightened, and the screw rod is fixed on the stirring shaft to complete the installation of the screw rod. Loosen the fixing bolts and remove the screw rod from the stirring shaft in order to prepare for the installation of stirring.
综上所述,本实用新型的有益技术效果为:To sum up, the beneficial technical effects of the present utility model are:
(1)螺旋前进的清理盘配合刮刀使得搅拌桶内壁清理得更加干净、彻底;(1) The spirally advancing cleaning plate and the scraper make the inner wall of the mixing tank more clean and thorough;
(2)弧形卡块与环形卡槽的配合使得拉环的直线运动能带动清理盘做直线运动且不影响清理盘的旋转运动;(2) The combination of the arc-shaped block and the annular groove enables the linear motion of the pull ring to drive the cleaning disk to perform linear motion without affecting the rotation of the cleaning disk;
(3)延伸设置的拉杆便于工人的操作,设计更加人性化。(3) The extended pull rod is convenient for workers to operate, and the design is more user-friendly.
附图说明Description of drawings
图1是一种单卧轴式混凝土搅拌机的清理装置的整体结构示意图;1 is a schematic diagram of the overall structure of a cleaning device for a single-horizontal shaft concrete mixer;
图2是沿图1中A-A线的剖视图;Fig. 2 is a sectional view along line A-A in Fig. 1;
图3是图2中B部局部放大图;Fig. 3 is a partial enlarged view of part B in Fig. 2;
图4是沿图1中C-C线的剖视图;Fig. 4 is a sectional view along line C-C in Fig. 1;
图5是图2中D部局部放大图。FIG. 5 is a partial enlarged view of part D in FIG. 2 .
附图标记:1、机架;2、控制器;3、搅拌桶;4、搅拌轴;5、驱动电机;6、进料口;7、出料口;8、出料门;9、螺旋杆;10、清理盘;11、通孔;12、拉环;13、弧形卡块;14、环形卡槽;15、拉杆;16、刮刀;17、过渣孔;18、进料门;19、密封圈;20、第一螺纹孔;21、第二螺纹孔;22、固定螺栓;23、万向轮。Reference numerals: 1, frame; 2, controller; 3, mixing barrel; 4, mixing shaft; 5, driving motor; 6, feeding port; 7, discharging port; 8, discharging door; 9, screw Rod; 10, cleaning plate; 11, through hole; 12, pull ring; 13, arc block; 14, annular groove; 15, pull rod; 16, scraper; 17, slag hole; 18, feeding door; 19, sealing ring; 20, first threaded hole; 21, second threaded hole; 22, fixing bolt; 23, universal wheel.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1,为本实用新型公开的一种单卧轴式混凝土搅拌机的清理装置,包括机架1,机架1底面固定有多个万向轮23,万向轮23优选为四个且分别置于机架1底面的四角。机架1的上端面于两端处分别固定有控制器2和搅拌桶3,搅拌桶3的轴线为水平设置,搅拌桶3靠近控制器2的一端于周侧铰接连接有升降杆,升降杆插接在底架内,底架内固定有用于驱动升降杆升降的气缸,搅拌完成后,控制器2通过气缸控制升降杆在底架内升降,从而实现搅拌桶3的倾斜,卸料。搅拌桶3内转动设置有搅拌轴4,搅拌轴4与搅拌桶3的轴线重合,搅拌桶3外壁于靠近控制器2的一端固定用于驱动搅拌轴4旋转的驱动电机5(图2)。Referring to FIG. 1 , it is a cleaning device for a single-horizontal shaft concrete mixer disclosed by the present utility model, comprising a frame 1, and a plurality of
参照图1,搅拌桶3的上端面于靠近驱动电机5处开设有进料口6,进料口6呈漏斗状,进料口6远离搅拌桶3的一端铰接连接有进料门18。搅拌桶3远离驱动电机5的一端开设有出料口7,出料口7为圆形,与搅拌桶3的内壁直径相等,出料口7远离驱动电机5的一端铰接连接有出料门8,出料门8靠近搅拌桶3的一侧固定有密封圈19,提高出料门8关闭时与搅拌桶3之间的密封性,出料门8远离搅拌桶3的一侧固定有把手,便于工人操作出料门8。Referring to FIG. 1 , the upper end surface of the mixing
参照图2和图3,搅拌轴4靠近出料门8的一端开设有第一螺纹孔20,搅拌轴4周侧套设有搅拌杆,搅拌杆的长度短于搅拌轴4的长度,搅拌杆周侧固定有两个反向设置的螺旋叶,搅拌轴4靠近出料口7的一端开设有第三螺纹孔,第三螺纹孔内螺纹穿设有固定螺栓22,搅拌杆通过固定螺栓22固定在搅拌轴4上。工人打开进料门18,往搅拌桶3内投料后,将搅拌杆安装在搅拌轴4上,驱动电机5驱动搅拌轴4旋转,带动搅拌杆及螺旋叶旋转,实现搅拌功能。搅拌完成后,将物料卸出,拧松固定螺栓22,将搅拌杆从搅拌轴4上拆卸下来,准备搅拌桶3的清理工作。2 and 3, the first threaded
参照图2和图3,搅拌轴4周侧套设有螺旋杆9,螺旋杆9的长度短于搅拌轴4的长度,螺旋杆9靠近出料口7的一端开设有两个第二螺纹孔21,两个第二螺纹孔21的轴线重合,第二螺纹孔21内螺纹穿设有固定螺栓22。螺旋杆9套设在搅拌轴4周侧后,转动螺旋杆9,使第二螺纹孔21对准第一螺纹孔20,拧紧固定螺栓22,将螺旋杆9固定在搅拌轴4上,实现螺旋杆9的安装。2 and 3, a
参照图1和图4,螺旋杆9的周侧套设有清理盘10,清理盘10为圆柱状,清理盘10内贯穿开设有与螺旋杆9旋转配合的通孔11,通孔11的截面与螺旋杆9的截面形状一致。清理盘10周侧固定有刮刀16,刮刀16为环状且截面为三角形(图5),三角形的顶点向远离清理盘10圆心的方向设置并抵接在搅拌桶3的内壁。刮刀16的边缘处开设有多个过渣孔17,过渣孔17沿刮刀16的边缘处呈圆周矩阵排列。1 and 4, a
参照图2,清理盘10靠近出料门8的一侧卡接有拉环12,拉环12为环状,并与清理盘10同轴设置。拉环12原理清理盘10的一端铰接连接有拉杆15,拉杆15远离清理盘10的一端固定有拉环12。参照图4和图5,拉环12靠近清理盘10的一侧固定有弧形卡块13,弧形卡块13优选为两个且关于拉环12的轴线对称设置,弧形卡块13的截面为“T”字形,清理盘10靠近拉环12的一侧开设有与弧形卡块13卡接配合的环形卡槽14,拉环12通过卡块卡接在清理盘10内,保证二者相互卡接不脱离。Referring to FIG. 2 , a
参照图2和图4,弧形卡块13卡接在环形卡槽14内,工人通过拉环12拉动拉杆15沿着螺旋杆9的长度方向运动,拉杆15带动拉环12运动,拉环12通过弧形卡块13带动清理盘10运动,通过通孔11与螺旋杆9的旋转配合,清理盘10沿着螺旋杆9一边转动一边前进,同时弧形卡块13在环形卡槽14内转动,使得清理盘10的旋转运动不影响拉环12的直线运动。Referring to FIGS. 2 and 4 , the arc-shaped
本实施例的实施原理及有益效果为:The implementation principle and beneficial effect of this embodiment are:
搅拌完成后,打开出料门8,控制器2控制搅拌桶3倾斜,使物料从出料口7卸出后,将搅拌杆从搅拌轴4上拆卸下来后,把螺旋杆9插接在搅拌轴4上,使第二螺纹孔21对准第一螺纹孔20,拧紧固定螺栓22。螺旋杆9的周侧套设有清理盘10,工人通过拉杆15操作拉环12沿着螺旋杆9的长度方向做直线运动,带动与拉环12卡接的清理盘10一同做直线运动,通过通孔11与螺旋杆9的旋转配合,使得清理盘10沿着螺旋杆9前进的同时也在旋转,从而将搅拌桶3内壁附着的残余混凝土刮落下来。螺旋前进的清理盘10使得搅拌桶3内壁清理得更加干净、彻底,弧形卡块13与环形卡槽14的配合使得拉环12的直线运动与清理盘10的旋转运动互不影响,延伸设置的拉杆15便于工人的操作,设计更加人性化。After the stirring is completed, the
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112297326A (en) * | 2020-10-21 | 2021-02-02 | 哈尔滨石油学院 | Preparation device and preparation method of polyurethane foam grouting for concrete engineering in cold area |
| CN113320015A (en) * | 2021-06-30 | 2021-08-31 | 魏丽爱 | Drum-type concrete mixer |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112297326A (en) * | 2020-10-21 | 2021-02-02 | 哈尔滨石油学院 | Preparation device and preparation method of polyurethane foam grouting for concrete engineering in cold area |
| CN112297326B (en) * | 2020-10-21 | 2022-05-20 | 哈尔滨石油学院 | Polyurethane foaming grouting preparation device and method for concrete engineering in cold region |
| CN113320015A (en) * | 2021-06-30 | 2021-08-31 | 魏丽爱 | Drum-type concrete mixer |
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