CN209935017U

CN209935017U - Intelligent spraying system

Info

Publication number: CN209935017U
Application number: CN201920338641.6U
Authority: CN
Inventors: 叶敏弟
Original assignee: Dongguan Kawasaki Machinery Co Ltd
Current assignee: Dongguan Kawasaki Machinery Co Ltd
Priority date: 2019-03-11
Filing date: 2019-03-11
Publication date: 2020-01-14
Anticipated expiration: 2029-03-11

Abstract

The utility model belongs to the technical field of it is automatic, concretely relates to intelligence spraying system, including sliding structure, transmission, atomizer and controlling means, transmission sets up in sliding structure, and atomizer sets up in transmission, and transmission, atomizer all are connected with the controlling means electricity, and atomizer includes air compressor, tee bend structure, shower nozzle module and container. In the work, can adjust transmission's position through sliding structure, through the position of transmission adjustment nozzle for the nozzle corresponds with the work piece, then starts air compressor, under the effect of tee bend structure, carries out spraying or jet-propelled to the work piece through the nozzle selectively, and this system simple structure can adapt to different operational environment, and work intelligence, high efficiency.

Description

Intelligent spraying system

Technical Field

The utility model belongs to the technical field of it is automatic, concretely relates to intelligence water-spraying system.

Background

In industrial production, when mechanical parts are machined, a plurality of scraps are generated, the scraps are small in size and have sharp corners, the appearance of the product is affected if the scraps are not cleaned, and the quality of the product is adversely affected after long-term overstocking; simultaneously, to the in-process of mechanical parts machining, can produce a large amount of heats, after the machining was accomplished, in a period, these heats still remain on mechanical parts, lead to mechanical parts's stability too high, are unfavorable for carrying out production on next step with mechanical parts, generally wait that mechanical parts's temperature drops just to begin production on next step, this can prolong production cycle, and reduction yield is unfavorable for the development of enterprise.

In the prior art, a worker cleans machined mechanical parts by hands with the aid of tools such as a wiping cloth, a sponge block or a brush, however, the cleaning mode has low efficiency and poor cleaning effect; meanwhile, the machined part is cooled in a natural cooling mode, and the mode is long in time consumption, so that the production period is long, and the development of enterprises is not facilitated; in addition, in the die-casting forming process, the die cavity is required to be sprayed with a release agent to be taken out smoothly, and if the spraying is not good, pores, foaming and die-drawing product fracture are generated.

In conclusion, the related art has defects and needs to be improved.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: aiming at the defects of the prior art, the intelligent spraying system is provided, the machined mechanical parts are selectively sprayed with air or mist according to production requirements, and the effects of cleaning and cooling the mechanical parts are achieved, so that the production efficiency is improved, and the production period is shortened; and in the die-casting forming process, a mold release agent can be sprayed on the die cavity.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

an intelligent spraying system comprises a sliding structure, a transmission device, a spraying device and a control device, wherein the transmission device is arranged on the sliding structure, the spraying device is arranged on the transmission device, the transmission device and the spraying device are electrically connected with the control device, the spraying device comprises an air compressor, a three-way structure, a spray head module and a container, the air compressor, the spray head module and the container are all connected with the three-way structure through a guide pipe, the air compressor and the three-way structure are electrically connected with the control device, the end part of the guide pipe connected with the container is immersed in water, the spray head module comprises a fixed block and a plurality of nozzles, the plurality of nozzles are arranged on the fixed block, one ends of the plurality of nozzles are communicated with the three-way structure through the guide pipe, and the other ends of the plurality of nozzles are arranged in a staggered shape, the fixed block is arranged at the output end of the transmission device. Water or other functional liquid (such as a release agent) can be contained in the container according to the working requirement, and the device can be flexibly arranged according to the actual situation; in the work, can adjust transmission's position through sliding structure, through the position of transmission adjustment nozzle for the nozzle corresponds with the work piece, then starts air compressor, under the effect of tee bend structure, carries out spraying or jet-propelled to the work piece through the nozzle selectively, and this system simple structure can adapt to different operational environment, and work intelligence, high efficiency.

As an improvement of intelligent spraying system, transmission include actuating mechanism, fixed plate, first connecting rod, second connecting rod, link board and guide arm, the fixed plate set up in sliding structure, actuating mechanism set up in the fixed plate, the one end of first connecting rod with actuating mechanism's output is connected, the other end of first connecting rod with link the board and connect, the one end of second connecting rod with the fixed plate is connected, the other end of second connecting rod with link the board and connect, the one end of guide arm with link the board and connect, the other end of guide arm with the fixed block is connected. The design can increase the stability of the structure, so that the transmission work can be smoothly carried out.

As an improvement of the intelligent spraying system, the driving device is a motor. In practical application, the driving device can be a stepping motor or a driving motor, and can be flexibly set according to practical conditions; the motor provides power for the rotation of the first connecting rod.

As an improvement of intelligent spraying system, sliding structure includes slide and base, the slide with the base cooperation, the slide pass through the screw rod with pedestal connection. In actual work, the screw rod is rotated to enable the sliding plate and the base to slide relatively, so that the position of the sliding plate is adjusted, and the position of the transmission device is adjusted.

As an improvement of the intelligent spraying system, the three-way structure is a three-way regulating valve, the three-way structure with the control device is electrically connected. In actual work, the control device controls the communication mode of the three-way structure, so that spraying or air injection on the workpiece is realized.

As an improvement of the intelligent spraying system, the three-way structure is a three-way pipe.

As an improvement of the intelligent spraying system, the spraying system further comprises a valve, wherein the valve is connected in series through a conduit between the three-way structure and the container. When the three-way structure is a three-way pipe, the on/off of the valve is controlled, so that the workpiece is sprayed or jetted.

As an improvement of the intelligent spraying system, the valve is a solenoid valve, the valve with the control device electricity is connected. Besides, the electromagnetic valve is convenient to control, in practical application, other valves with the same effect can be arranged, and the electromagnetic valve can be flexibly arranged according to practical conditions.

As an improvement of the intelligent spraying system, the sliding structure is a linear module, the sliding structure with the control device electricity is connected. The straight line module is favorable to realizing intelligent accurate control.

As an improvement of the intelligent spraying system, the control device is a single chip microcomputer or an industrial personal computer. According to the actual production needs, can set up controlling means in a flexible way.

As an improvement of intelligent spraying system, still include helping hand spring mechanism, helping hand spring mechanism's one end with the body of rod of first connecting rod is connected, helping hand spring mechanism's the other end with sliding construction connects. In practical application, the power spring mechanism is used for assisting in work and increasing the stability of work.

Drawings

The accompanying drawings, which are described herein, serve to provide a further understanding of the invention and constitute a part of this specification, and the exemplary embodiments and descriptions thereof are provided for explaining the invention without unduly limiting it. In the drawings:

fig. 1 is one of the schematic structural diagrams in embodiment 1 of the present invention;

fig. 2 is a second schematic structural diagram of embodiment 1 of the present invention;

fig. 3 is a schematic structural view of a spraying device in embodiment 1 of the present invention;

fig. 4 is a schematic structural view of embodiment 2 of the present invention;

fig. 5 is a schematic structural view of a spraying device in embodiment 2 of the present invention;

wherein: 1-a sliding structure; 11-a slide plate; 12-a base; 13-a screw; 2-a transmission device; 21-a drive mechanism; 22-a fixing plate; 23-a first link; 24-a second link; 25-connecting plates; 26-a guide rod; 3-a spraying device; 31-an air compressor; a 32-tee configuration; 33-a showerhead module; 331-fixed block; 332-a nozzle; 34-a container; 4-a control device; 5-a valve; 6-power-assisted spring mechanism.

Detailed Description

As used in the specification and in the claims, certain terms are used to refer to particular components. As one skilled in the art will appreciate, manufacturers may refer to a component by different names. This specification and claims do not intend to distinguish between components that differ in name but not function. In the following description and in the claims, the terms "include" and "comprise" are used in an open-ended fashion, and thus should be interpreted to mean "include, but not limited to. "substantially" means within an acceptable error range, within which a person skilled in the art can solve the technical problem to substantially achieve the technical result.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

The present invention will be described in further detail with reference to the accompanying drawings, which are not intended to limit the present invention.

Example 1

As shown in fig. 1-3, an intelligent spraying system includes a sliding structure 1, a transmission device 2, a spraying device 3 and a control device 4, the transmission device 2 is disposed on the sliding structure 1, the spraying device 3 is disposed on the transmission device 2, both the transmission device 2 and the spraying device 3 are electrically connected to the control device 4, the spraying device 3 includes an air compressor 31, a three-way structure 32, a nozzle module 33 and a container 34, the air compressor 31, the nozzle module 33 and the container 34 are all connected to the three-way structure 32 through a conduit, both the air compressor 31 and the three-way structure 32 are electrically connected to the control device 4, an end of the conduit connected to the container 34 is immersed in water, the nozzle module 33 includes a fixed block 331 and a plurality of nozzles 332, each of the nozzles 332 is disposed on the fixed block 331, one end of each of the plurality of nozzles 332 is communicated to the three-way structure 32 through a conduit, and the other ends of the, the fixed block 331 is disposed at an output end of the transmission 2. Water or other functional liquid (such as a release agent) can be contained in the container 34 according to the working requirement, and the arrangement can be flexibly set according to the actual situation; during operation, the position of the transmission device 2 can be adjusted through the sliding structure 1, the position of the nozzle 332 is adjusted through the transmission device 2, the nozzle 332 corresponds to a workpiece, then the air compressor 31 is started, and the workpiece is sprayed or jetted through the nozzle 332 selectively under the action of the three-way structure 32.

Preferably, the transmission device 2 includes a driving mechanism 21, a fixing plate 22, a first connecting rod 23, a second connecting rod 24, a connecting plate 25 and a guide rod 26, the fixing plate 22 is disposed on the sliding structure 1, the driving mechanism 21 is disposed on the fixing plate 22, one end of the first connecting rod 23 is connected to an output end of the driving mechanism 21, the other end of the first connecting rod 23 is connected to the connecting plate 25, one end of the second connecting rod 24 is connected to the fixing plate 22, the other end of the second connecting rod 24 is connected to the connecting plate 25, one end of the guide rod 26 is connected to the connecting plate 25, and the other end of the guide rod 26 is connected to the fixing block 331. The design can increase the stability of the structure, so that the transmission work can be smoothly carried out.

Preferably, the drive means is a motor. In practical application, the driving device can be a stepping motor or a driving motor, and can be flexibly set according to practical conditions; the motor powers the rotation of the first link 23.

Preferably, the sliding structure 1 comprises a sliding plate 11 and a base 12, the sliding plate 11 is matched with the base 12, and the sliding plate 11 is connected with the base 12 through a screw 13. In actual operation, the screw 13 is rotated to cause relative sliding between the slide plate 11 and the base 12, so as to adjust the position of the slide plate 11 and thus the transmission 2.

Preferably, the three-way structure 32 is a three-way regulating valve, and the three-way structure 32 is electrically connected with the control device 4. In actual work, the control device 4 controls the communication mode of the three-way structure 32, so that spraying or air injection on the workpiece is realized.

Preferably, the control device 4 is a single chip microcomputer or an industrial personal computer. The control device 4 can be flexibly set according to the actual production requirements.

Preferably, the device further comprises a power spring mechanism 6, one end of the power spring mechanism 6 is connected with the rod body of the first connecting rod 23, and the other end of the power spring mechanism 6 is structurally connected with the sliding body 1. In practical application, the power spring mechanism 6 is used for assisting in work and increasing the stability of work.

The utility model discloses a theory of operation is: in operation, the position of the transmission device 2 can be adjusted through the sliding structure 1, the position of the nozzle 332 is adjusted through the transmission device 2, so that the nozzle 332 corresponds to a workpiece, then the air compressor 31 is started, and under the action of the three-way structure 32, when a conduit connected with the container 34 is communicated, the workpiece can be sprayed; when the conduit connected with the container 34 is not communicated, the air can be sprayed to the workpiece, and the working mode can be flexibly set according to the actual working requirement.

Example 2

As shown in fig. 4 to 5, unlike in example 1: the three-way structure 32 in this embodiment is a three-way pipe.

The utility model discloses still include valve 5, valve 5 passes through the pipe and establishes ties between tee bend structure 32 and container 34. When the three-way structure 32 is a three-way pipe, the workpiece is sprayed or jetted by controlling the on/off of the valve 5.

Preferably, the valve 5 is a solenoid valve, and the valve 5 is electrically connected to the control device 4. Besides, the electromagnetic valve is convenient to control, in practical application, other valves with the same effect can be arranged, and the electromagnetic valve can be flexibly arranged according to practical conditions.

Preferably, the sliding structure 1 is a linear module, and the sliding structure 1 is electrically connected with the control device 4. The straight line module is favorable to realizing intelligent accurate control.

The other structures are the same as those in embodiment 1, and are not described again here.

While the foregoing description shows and describes several preferred embodiments of the invention, it is to be understood, as noted above, that the invention is not limited to the forms disclosed herein, but is not intended to be exhaustive or to exclude other embodiments and may be used in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.

Claims

1. An intelligent spraying system which is characterized in that: comprises a sliding structure (1), a transmission device (2), an atomizing device (3) and a control device (4), wherein the transmission device (2) is arranged in the sliding structure (1), the atomizing device (3) is arranged in the transmission device (2), the transmission device (2) and the atomizing device (3) are electrically connected with the control device (4), the atomizing device (3) comprises an air compressor (31), a three-way structure (32), a sprayer module (33) and a container (34), the air compressor (31), the sprayer module (33) and the container (34) are connected with the three-way structure (32) through a guide pipe, the air compressor (31) and the three-way structure (32) are electrically connected with the control device (4), and the end part of the guide pipe connected with the container (34) is immersed in water, the sprayer module (33) comprises a fixing block (331) and a plurality of nozzles (332), the nozzles (332) are arranged on the fixing block (331), one ends of the nozzles (332) are communicated with the three-way structure (32) through guide pipes, the other ends of the nozzles (332) are arranged in a staggered mode, and the fixing block (331) is arranged at the output end of the transmission device (2).

2. The intelligent spraying system of claim 1, wherein: transmission (2) include actuating mechanism (21), fixed plate (22), first connecting rod (23), second connecting rod (24), link board (25) and guide arm (26), fixed plate (22) set up in sliding structure (1), actuating mechanism (21) set up in fixed plate (22), the one end of first connecting rod (23) with the output of actuating mechanism (21) is connected, the other end of first connecting rod (23) with link board (25) are connected, the one end of second connecting rod (24) with fixed plate (22) are connected, the other end of second connecting rod (24) with link board (25) are connected, the one end of guide arm (26) with link board (25) are connected, the other end of guide arm (26) with fixed block (331) are connected.

3. The intelligent spraying system of claim 1, wherein: the sliding structure (1) comprises a sliding plate (11) and a base (12), the sliding plate (11) is matched with the base (12), and the sliding plate (11) is connected with the base (12) through a screw rod (13).

4. The intelligent spraying system of claim 1, wherein: the three-way structure (32) is a three-way regulating valve, and the three-way structure (32) is electrically connected with the control device (4).

5. The intelligent spraying system of claim 1, wherein: the three-way structure (32) is a three-way pipe.

6. The intelligent spraying system of claim 5, wherein: the device also comprises a valve (5), wherein the valve (5) is connected in series between the three-way structure (32) and the container (34) through a conduit.

7. The intelligent spraying system of claim 6, wherein: the valve (5) is an electromagnetic valve, and the valve (5) is electrically connected with the control device (4).

8. The intelligent spraying system of claim 1, wherein: the sliding structure (1) is a linear module, and the sliding structure (1) is electrically connected with the control device (4).

9. The intelligent spraying system of claim 1, wherein: the control device (4) is a single chip microcomputer or an industrial personal computer.

10. The intelligent spraying system of claim 2, wherein: the device is characterized by further comprising a power-assisted spring mechanism (6), wherein one end of the power-assisted spring mechanism (6) is connected with the rod body of the first connecting rod (23), and the other end of the power-assisted spring mechanism (6) is connected with the sliding structure (1).