CN209923505U - DTY high-speed spinning production system - Google Patents
DTY high-speed spinning production system Download PDFInfo
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- CN209923505U CN209923505U CN201920541685.9U CN201920541685U CN209923505U CN 209923505 U CN209923505 U CN 209923505U CN 201920541685 U CN201920541685 U CN 201920541685U CN 209923505 U CN209923505 U CN 209923505U
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Abstract
The utility model relates to the technical field of spinning equipment, in particular to a DTY high-speed spinning production system, which comprises a frame, wherein the frame comprises a left frame body and a right frame body, a raw material melting box body is arranged inside the frame, a feeding pipe is welded at the top of the raw material melting box body, a material melting cylinder is arranged on the inner wall of the raw material melting box body, a filter screen is arranged inside the raw material melting box body, the specification of the filter screen is smaller than that of the raw material, a guide plate is arranged inside the raw material melting box body and is positioned under the filter screen, the utility model discloses a further improvement of the prior art, through being provided with a metering pump, a spinning nozzle, a channel, a guide roller and a roller, the spinning can be conveniently rolled, and through being provided with micropores on the surface of the channel, cold air blown out by a fan can instantly cool liquid spinning, and the time for standing and cooling the, thereby effectively improving the efficiency of spinning winding and the overall production efficiency of spinning.
Description
Technical Field
The utility model belongs to the technical field of spinning equipment technique and specifically relates to a high-speed spinning production system of DTY.
Background
A spinning machine is a machine that forms a fiber-forming polymer solution or melt into filaments. Spinning machines are classified into a wet spinning machine, a melt spinning machine and a dry spinning machine according to different fiber spinning methods. The melt spinning machine is used for spinning equipment of terylene, chinlon, polypropylene fiber and the like. The spinning speed is higher, and is generally 600-1500 m/min. At present, a melt spinning machine generally injects raw materials into a double-screw extruder to extrude the raw materials to form a solution, and then performs subsequent spinning work, however, due to the defects of low solution extruding efficiency, complex structure of the double-screw extruder, high energy consumption and the like of the double-screw extruder, the melt spinning machine is improved in the industry.
For example, the centrifugal spinning mechanism disclosed in the chinese patent has the following application numbers: 201820458175.0, filing date: 2018.04.03, the inductance coil is electrically connected with the electromagnetic heater, the inductance coil is outside the material melting barrel of the spinning rotator, but not in contact with the material melting barrel; the inductance coil is wound by a copper wire or an aluminum wire or a copper pipe; the material of the melting material barrel is a material which can be influenced by the alternating magnetic field and can generate heat energy. The spinning rotating body is formed by sequentially connecting a hollow shaft, an upper cover, a material melting barrel, a spinneret plate and a bottom cover from top to bottom along the same axial lead; the hollow shaft of the spinning rotating body is arranged on a bearing frame through a bearing, and the bearing frame is fixed on the rack; the spinning rotator is characterized in that a driving wheel, a locking nut and a bearing are mounted on a hollow shaft of the spinning rotator, a temperature sensor, a motor, a bearing frame and an inductance coil are all mounted on a rack, the spinning rotator is mounted on the rack through the bearing and the bearing frame, and the motor drives the hollow shaft to rotate through the driving wheel, namely the spinning rotator rotates.
Although the proposal solves the defects of the production by adopting a double-screw extruder, the proposal has the following problems: 1. because the melt is continuously thrown out through the spinneret orifices of the spinneret plate (thrown out in a rotating mode under the action of centrifugation and gravity), the spinning is difficult to wind according to a normal winding mechanism, the winding difficulty is high, and the spinning are easily intertwined; 2. the fuse-element is thrown away the back and is directly met air cooling and form chemical fiber silk, and at this in-process, utilizes air cooling liquid spinning to need certain cooling time (the cooling of stewing), causes the efficiency step-down of spinning rolling (liquid spinning need cool off into just can carry out the rolling after the solid spinning), and then influences the production efficiency of spinning.
Disclosure of Invention
Not enough to prior art, the utility model provides a high-speed spinning production system of DTY, this spinning production system can effectively solve the problem that above-mentioned background art provided through simple structural design.
The technical scheme of the utility model is that:
a DTY high-speed spinning production system is characterized in that: the material melting device comprises a rack, wherein the rack comprises a left rack body and a right rack body, a raw material melting box body is arranged inside the rack, an inlet pipe is welded at the top of the raw material melting box body, the two sides of the inlet pipe are respectively welded with the left rack body and the right rack body through supports, a material melting cylinder is arranged on the inner wall of the raw material melting box body, a filter screen is arranged inside the raw material melting box body, the specification of the filter screen is smaller than that of raw materials, a guide plate is arranged inside the raw material melting box body and is positioned under the filter screen, an inductance coil is fixedly connected with the inner wall of the left rack body and the inner wall of the right rack body, the inductance coil is just opposite to the raw material melting box body, an electromagnetic heater is fixedly connected with the inner wall of the top of the left rack body, and is respectively electrically connected with the inductance coil on the, the bottom of stock guide is equipped with the opening, the stock guide is connected with the unloading pipe through the opening, the middle part of unloading pipe is provided with the measuring pump, the spinning jet has been cup jointed to the bottom of unloading pipe, the below of spinning jet is provided with the corridor, the surface of corridor is equipped with a plurality of micropores, the below of corridor is provided with two deflector rolls, the outside fixed mounting of right side support body has the motor, the motor has the transmission shaft through the coupling joint, the cylinder is installed in the transmission shaft outside, be equipped with the fixing base in the frame, the top of fixing base is equipped with the fan, the air outlet of fan is just to the corridor.
Furthermore, spinning threads are connected between the spinning nozzle and the guide roller, between the guide roller and the guide roller, and between the roller and the guide roller.
Furthermore, the material of the material melting barrel is a material which can be influenced by the alternating magnetic field and can generate heat energy.
Furthermore, the inductance coil is wound by a copper wire or an aluminum wire or a copper pipe.
Further, the welding has the backplate between the back tip of left side support body and right support body, install the pivot in the deflector roll, the pivot extends to the backplate and is connected with the backplate, and its effect lies in: the spinning winding device is used for fixing the guide roller and facilitating spinning winding.
Further, the fixing base cross-section is concave type, install the fan in the notch on the fixing base, install the buffering cushion between fan and the fixing base, its effect lies in: the buffering cushion can reduce the produced vibrations of fan, and then reduces the noise of fan.
The utility model discloses a theory of operation does: during operation, electromagnetic heater makes solenoid produce alternating magnetic field, alternating magnetic field makes change feed cylinder self produce heat energy, the spinning raw materials passes through the inlet pipe and enters into in succession and changes the feed cylinder, and be located the top of filter screen, the internal wall of the feed cylinder that heats melts spinning raw materials into the fuse-element, spinning raw materials accessible filter screen after becoming the fuse-element is assigned to the unloading pipe through the stock guide, get into the spinning jet after the flow control through the measuring pump, the fuse-element forms liquid spinning whereabouts to the inside of corridor through the spinning jet, because the surface of corridor is equipped with a plurality of micropores, the cold wind that the fan blew off enters into in the corridor through the micropore, can make the liquid spinning of whereabouts solidify into solid spinning in the twinkling of an eye, accomodate.
The utility model has the advantages that: the utility model discloses a to prior art's further improvement, through being equipped with measuring pump, spinning jet, corridor, deflector roll and cylinder, can be convenient for carry out the rolling to the spinning, moreover, through being equipped with the micropore on the surface of corridor, the cold wind that the fan blew off can cool off liquid spinning in the twinkling of an eye, reduces liquid spinning and stews refrigerated time to the efficiency and the holistic production efficiency of spinning rolling have effectively been improved.
Drawings
Fig. 1 is a schematic structural view (sectional view) of the present invention;
fig. 2 is a top view of the frame connection backboard of the present invention.
In the figure, 1, a frame; 2. a left frame body; 3. a right frame body; 4. a raw material melting box body; 5. a feed pipe; 6. a support; 7. a material melting barrel; 8. filtering with a screen; 9. a material guide plate; 10. an inductor coil; 11. an electromagnetic heater; 12. an inductor wire; 13. a discharging pipe; 14. a metering pump; 15. a spinneret; 16. a corridor; 17. a guide roller; 18. a motor; 19. a drive shaft; 20. a drum; 21. a fixed seat; 22. a fan; 23. spinning; 24. a back plate; 25. and a buffer rubber cushion.
Detailed Description
The following description of the embodiments of the present invention will be made with reference to the accompanying drawings:
as shown in fig. 1-2, a high-speed spinning production system of DTY comprises a frame 1, wherein the frame 1 comprises a left frame body 2 and a right frame body 3, a raw material melting box body 4 is arranged inside the frame 1, a feeding pipe 5 is welded at the top of the raw material melting box body 4, two sides of the feeding pipe 5 are respectively welded with the left frame body 2 and the right frame body 3 through a support 6, a melting cylinder 7 is arranged on the inner wall of the raw material melting box body 4, a filter screen 8 is arranged inside the raw material melting box body 4, the specification of the filter screen 8 is smaller than that of the raw material, a guide plate 9 is arranged inside the raw material melting box body 4, the guide plate 9 is positioned under the filter screen 8, an inductance coil 10 is fixedly connected to the inner wall of the left frame body 2 and the inner wall of the right frame body 3, the inductance coil 10 is just opposite to the raw material melting box body 4, an electromagnetic heater 11 is fixedly connected to, the electromagnetic heater 11 is electrically connected with the induction coil 10 on the left frame body 2 and the induction coil 10 on the right frame body 3 through induction coil wires 12, an opening is arranged at the bottom end of the material guide plate 9, the material guide plate 9 is connected with a blanking pipe 13 through the opening, a metering pump 14 is arranged in the middle of the blanking pipe 13, a spinning nozzle 15 is sleeved at the bottom of the blanking pipe 13, a duct 16 is arranged below the spinning nozzle 15, a plurality of micropores are arranged on the surface of the duct 16, two guide rollers 17 are arranged below the channel 16, a motor 18 is fixedly arranged on the outer side of the right frame body 3, the motor 18 is connected with a transmission shaft 19 through a coupler, a roller 20 is arranged on the outer side of the transmission shaft 19, a fixed seat 21 is arranged in the frame 1, a fan 22 is arranged at the top of the fixed seat 21, and an air outlet of the fan 22 is over against the duct 16.
The spinning threads 23 are connected between the spinneret 15 and the guide roller 17, between the guide roller 17 and the guide roller 17, and between the drum 20 and the guide roller 17.
The material of the material melting barrel 7 is a material which can be influenced by an alternating magnetic field and can generate heat energy.
The inductor 10 is wound by copper wire.
The welding has backplate 24 between the back tip of left side support body 2 and right support body 3, install the pivot in the deflector roll 17, the pivot extends to backplate 24 and is connected with backplate 24.
The fixing base 21 cross-section is the concave type, install fan 22 in the notch on the fixing base 21, install buffering cushion 25 between fan 22 and the fixing base 21.
In this embodiment, the motor is a three-phase hybrid stepper motor, which is manufactured by yodi electric corporation, changzhou and has a model number of F110BYG 3508.
The fan in this embodiment is a small industrial frequency centrifugal fan model 130FLJ1 manufactured by asahi air conditioning equipment ltd.
In the embodiment, the metering pump is a melt metering pump of a model RT2/5.0 produced by Haja industrial pump manufacturing factories in Potta.
The foregoing embodiments and description have been provided to illustrate the principles and preferred embodiments of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed.
Claims (6)
1. A DTY high-speed spinning production system is characterized in that: it comprises a frame (1), the frame (1) comprises a left frame body (2) and a right frame body (3), a raw material melting box body (4) is arranged inside the frame (1), an inlet pipe (5) is welded at the top of the raw material melting box body (4), the two sides of the inlet pipe (5) are respectively welded with the left frame body (2) and the right frame body (3) through a support (6), a material melting cylinder (7) is arranged on the inner wall of the raw material melting box body (4), a filter screen (8) is arranged inside the raw material melting box body (4), the specification of the filter screen (8) is smaller than that of the raw material, a guide plate (9) and a guide plate (9) are arranged inside the raw material melting box body (4) and are positioned under the filter screen (8), an inductance coil (10) and an inductance coil (10) are fixedly connected with the inner wall of the left frame body (2) and the inner wall of the right frame body (3), the top inner wall of the left support body (2) is fixedly connected with an electromagnetic heater (11), the electromagnetic heater (11) is respectively electrically connected with an inductance coil (10) on the left support body (2) and an inductance coil (10) on the right support body (3) through an inductance coil wire (12), the bottom end of the guide plate (9) is provided with an opening, the guide plate (9) is connected with a blanking pipe (13) through the opening, the middle part of the blanking pipe (13) is provided with a metering pump (14), the bottom of the blanking pipe (13) is sleeved with a spinning nozzle (15), a spinning channel (16) is arranged below the spinning nozzle (15), the surface of the spinning channel (16) is provided with a plurality of micropores, two guide rollers (17) are arranged below the spinning channel (16), the outer side of the right support body (3) is fixedly provided with a motor (18), the motor (18) is connected with a transmission shaft (19) through a coupler, the improved fan is characterized in that a roller (20) is installed on the outer side of the transmission shaft (19), a fixed seat (21) is arranged in the rack (1), a fan (22) is arranged at the top of the fixed seat (21), and an air outlet of the fan (22) is opposite to the duct (16).
2. The DTY high-speed spinning production system of claim 1, wherein: spinning threads (23) are connected between the spinneret (15) and the guide roller (17), between the guide roller (17) and between the roller (20) and the guide roller (17).
3. The DTY high-speed spinning production system of claim 2, wherein: the material of the material melting barrel (7) is a hollow cylinder, and the material of the material melting barrel (7) can be influenced by an alternating magnetic field and can generate heat energy.
4. The DTY high-speed spinning production system of claim 3, wherein: the inductance coil (10) is wound by copper wires.
5. The DTY high-speed spinning production system of claim 4, wherein: the welding has backplate (24) between the back tip of left side support body (2) and right support body (3), install the pivot in deflector roll (17), the pivot extends to backplate (24) and is connected with backplate (24).
6. The DTY high-speed spinning production system of claim 5, wherein: the fixing base (21) cross-section is concave type, install fan (22) in the notch on fixing base (21), install buffering cushion (25) between fan (22) and fixing base (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920541685.9U CN209923505U (en) | 2019-04-20 | 2019-04-20 | DTY high-speed spinning production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920541685.9U CN209923505U (en) | 2019-04-20 | 2019-04-20 | DTY high-speed spinning production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209923505U true CN209923505U (en) | 2020-01-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920541685.9U Active CN209923505U (en) | 2019-04-20 | 2019-04-20 | DTY high-speed spinning production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209923505U (en) |
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2019
- 2019-04-20 CN CN201920541685.9U patent/CN209923505U/en active Active
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