CN209917781U

CN209917781U - Compound device of concrete beam pore high-strength grouting agent

Info

Publication number: CN209917781U
Application number: CN201920319283.4U
Authority: CN
Inventors: 陈海平; 蒋成飞; 耿鑫; 邓凤敢
Original assignee: Rui Jiangsu New Mstar Technology Ltd
Current assignee: Rui Jiangsu New Mstar Technology Ltd
Priority date: 2019-03-14
Filing date: 2019-03-14
Publication date: 2020-01-10
Anticipated expiration: 2029-03-14

Abstract

The utility model discloses a compounding device of concrete beam pore high-strength grouting agent, wherein a compounding tank, a circulating pump and a compounding unit are all arranged on a support frame, a stirring motor is fixed on the support frame, an output shaft of the stirring motor is fixedly connected with a stirring shaft, and the stirring shaft extends into the compounding tank; one end of the liquid inlet pipe is connected with an outlet on the compound tank, the other end of the liquid inlet pipe is connected with the liquid inlet end of the circulating pump, one end of the liquid outlet pipe is connected with the liquid outlet end of the circulating pump, and the other end of the liquid outlet pipe is connected with an inlet on the compound tank; one end of the flushing pipe is communicated with the liquid outlet pipe, the other end of the flushing pipe extends into the compound unit, one end of the compound liquid pipe is communicated with the compound unit, and the other end of the compound liquid pipe is communicated with the liquid inlet pipe; control valves are arranged on the liquid inlet pipe, the liquid outlet pipe and the flushing pipe, and the control valve on the liquid outlet pipe is positioned above the flushing pipe. The utility model discloses simple structure, convenient to use is convenient for dilute the material better, avoids material blocking phenomenon, guarantees stirring effect, excellent in use effect.

Description

Compound device of concrete beam pore high-strength grouting agent

The technical field is as follows:

the utility model relates to a compound device of concrete beam pore high-strength grouting agent.

Background art:

the existing compound device is used in the processing process of the grouting agent, materials enter a circulating pipe through a feed port, then are mixed and enter a storage tank, and are stirred and mixed in the storage tank, when the materials are put in through the feed port, the materials can be accumulated into blocks when meeting water, the feed port is easily blocked, powder cannot enter a flowing water pipeline, and if the blocked materials enter the compound tank, the stirring time of mixed liquid in the compound tank can be prolonged. The existing method is to dredge the tamper manually or increase the water flow and wash the pipeline through water pressure. Manual tamping is time-consuming and labor-consuming in dredging; increase discharge, can make outside the liquid spill dog-house, cause the waste, and at reinforced in-process, still need the manual work to go to adjust rivers size according to the condition, it is very inconvenient to use. Therefore, there is a need to improve the prior art to overcome the deficiencies of the prior art.

The utility model has the following contents:

the utility model provides a compound device of concrete beam pore high-strength grouting agent for solving the problem that above-mentioned prior art exists.

The utility model discloses the technical scheme who adopts has: a compound device of concrete beam pore high-strength grouting agent comprises a support frame, a compound tank, a stirring motor, a stirring shaft, a liquid inlet pipe, a circulating pump, a liquid outlet pipe, a control valve, a flushing pipe, a compound liquid pipe and a compound unit, wherein the compound tank, the circulating pump and the compound unit are all arranged on the support frame; one end of the liquid inlet pipe is connected with an outlet on the compound tank, the other end of the liquid inlet pipe is connected with the liquid inlet end of the circulating pump, one end of the liquid outlet pipe is connected with the liquid outlet end of the circulating pump, and the other end of the liquid outlet pipe is connected with an inlet on the compound tank; one end of the flushing pipe is communicated with the liquid outlet pipe, the other end of the flushing pipe extends into the compound unit, one end of the compound liquid pipe is communicated with the compound unit, and the other end of the compound liquid pipe is communicated with the liquid inlet pipe; control valves are arranged on the liquid inlet pipe, the liquid outlet pipe and the flushing pipe, and the control valve on the liquid outlet pipe is positioned above the flushing pipe;

the compound unit includes the mounting bracket, the agitator, the vortex motor, the vortex pole, the filter vat, the blending tank, filter metal mesh and spring, the mounting bracket is fixed in on the support frame, the agitator is fixed in on the mounting bracket, the vortex pole rotates and locates in the agitator, the vortex motor is fixed in on the bottom surface of agitator, and vortex motor drive vortex pole rotates, the filter vat is upper and lower both ends open type structure, the filter vat is located in the agitator, and accomodate the vortex pole in the filter vat, be equipped with a plurality of filtration pores on the outer wall of filter vat, the blending tank passes through spring elastic support on the mounting bracket, and the bottom of blending tank stretches into in the filter vat, filter metal mesh in being fixed in the inner chamber of blending tank, the flushing pipe is linked together with the blending tank, compound liquid distribution pipe is linked together with the agitator.

Further, the blending barrel is closed for the upper end, and lower extreme open type structure is equipped with material input port and liquid and inserts the mouth at the up end of blending barrel, is equipped with fixed muscle on the inner wall of blending barrel, and fixed muscle below is equipped with the clamping ring, and the clamping ring passes through screw fixed connection with fixed muscle, filters the metal mesh and is fixed in between clamping ring and the fixed muscle, filters the metal mesh and seals the lower port of blending barrel.

Furthermore, the outer wall of the mixing barrel is provided with a support rod, the top end of the mounting frame is provided with a guide rod, the guide rod is inserted into the support rod, the guide rod is sleeved with a spring, and the upper end of the spring abuts against the support rod.

Further, the filtering holes on the filtering metal net are smaller than the filtering holes on the filtering barrel.

Furthermore, a fixing edge is arranged on the outer wall of the upper port of the filter barrel and is fixed on the upper end face of the stirring barrel through a screw.

Further, the (mixing) shaft is detachable construction, including axis body, stirring piece, stirring leaf and lock nut, be equipped with step portion on the axis body, be equipped with screw thread portion in the bottom of step portion, on step portion was located to stirring piece and stirring leaf cover, lock nut threaded connection was on screw thread portion, and lock nut contradicts on the stirring leaf, and the stirring leaf is contradicted the stirring piece on the step face of step portion.

Furthermore, the compound tank is formed by injection molding of a PE material, and a step lifting surface is arranged at the upper section of the compound tank.

The utility model discloses following beneficial effect has:

the utility model discloses simple structure, convenient to use is convenient for dilute the material better, avoids material blocking phenomenon, guarantees stirring effect, excellent in use effect.

Description of the drawings:

fig. 1 is a structural diagram of the present invention.

Fig. 2 is a structural diagram of the compound unit in the utility model.

Fig. 3 is a structural diagram of a mixing barrel in the compounding unit of fig. 2.

Figure 4 is a block diagram of a filter wire mesh in the compounding unit of figure 2.

Fig. 5 is a structural diagram of the middle shaft body of the present invention.

Fig. 6 is a top view of the stirring plate of the present invention.

Fig. 7 is a structural diagram of the compound tank of the utility model.

The specific implementation mode is as follows:

the present invention will be further described with reference to the accompanying drawings.

As shown in fig. 1 to 7, the utility model relates to a concrete beam pore high-strength grouting agent compounding device, which comprises a support frame 11, a compounding tank 12, a stirring motor 13, a stirring shaft 14, a liquid inlet pipe 21, a circulating pump 22, a liquid outlet pipe 23, a control valve 24, a flushing pipe 25, a compounding liquid pipe 26 and a compounding unit 3.

The compound tank 12, the circulating pump 22 and the compound unit 3 are all arranged on the support frame 11, the stirring motor 13 is fixed on the support frame 11, the output shaft of the stirring motor 13 is fixedly connected with the stirring shaft 14, and the stirring shaft 14 extends into the compound tank 12. One end of the liquid inlet pipe 21 is connected with an outlet on the compound tank 12, and the other end is connected with the liquid inlet end of the circulating pump 22. One end of the liquid outlet pipe 23 is connected with the liquid outlet end of the circulating pump 22, and the other end is connected with the inlet on the compound tank 12. One end of the flushing pipe 25 is communicated with the liquid outlet pipe 23, the other end of the flushing pipe extends into the compound unit 3, one end of the compound liquid pipe 26 is communicated with the compound unit 3, and the other end of the compound liquid pipe is communicated with the liquid inlet pipe 21. Control valves 24 are arranged on the liquid inlet pipe 21, the liquid outlet pipe 23 and the flushing pipe 25, and the control valve 24 on the liquid outlet pipe 23 is positioned above the flushing pipe 25.

The utility model provides a compound unit 3 includes mounting bracket 31, agitator 32, vortex motor 33, vortex pole 34, filter vat 35, blending tank 36, filters metal mesh 37 and spring 38.

On mounting bracket 31 was fixed in support frame 11, on agitator 32 was fixed in mounting bracket 31, vortex pole 34 rotated through axle and bearing frame and located in agitator 32, and outside agitator 32 was stretched out to the bottom of vortex pole 34, vortex motor 33 was fixed in on the bottom surface of agitator 32, and vortex motor 33's output shaft and vortex pole 34 fixed connection, and vortex motor 33 drive vortex pole 34 rotates.

The utility model discloses well vortex pole 34 mounting structure on agitator 32 and vortex pole 34 and agitator 32 between the sealed mode all the same with this arrangement's that has now stirring structure, so the utility model discloses no longer detail the content of this part and give unnecessary details.

The filter vat 35 is upper and lower both ends open type structure, and in the agitator 32 was located to filter vat 35, filter vat 35 and the coaxial setting of agitator 32, filter vat 35 accomodate vortex pole 34 in filter vat 35. The outer wall of the filter barrel 35 is provided with a plurality of filter holes, the mixing barrel 36 is elastically supported on the mounting frame 31 through a spring 38, the bottom end of the mixing barrel 36 extends into the filter barrel 35, the filter metal mesh 37 is fixed in the inner cavity of the mixing barrel 36, the flushing pipe 25 is communicated with the mixing barrel 36, and the compound liquid pipe 26 is communicated with the stirring barrel 32.

When the device is used, materials and liquid are mixed in the mixing barrel 36, then enter the stirring barrel 32 for stirring, and finally flow back to the liquid inlet pipe 21.

The mixing barrel 36 is of a structure with a closed upper end and an open lower end, a material feeding port 361 and a liquid access port 362 are arranged on the upper end face of the mixing barrel 36, the material feeding port 361 and the liquid access port 362 are communicated with the inner cavity of the mixing barrel 36, and the liquid access port 362 is communicated with the flushing pipe 25.

The lower port of mouth 361 and liquid access mouth 362 is put in to the material all stretches out in the inner chamber of blending bin 36, and the lower extreme slope setting of mouth 361 is put in to the material, and the lower port top of liquid access mouth 362 is arranged in to the lower port of mouth 361, and when liquid access mouth 362 inserts liquid, because the lower extreme slope setting of mouth 361 is put in to the material, and arrange the lower port top of liquid access mouth 362 in, therefore outside the difficult spill blending bin 36 of liquid, avoid extravagant.

The mixing tub 36 includes an upper cylindrical portion 3610, a lower cylindrical portion 3611, and a tapered portion 3612 having a small port and a large port, the upper cylindrical portion 3610 being closed at an upper end and open at a lower end, the lower port of the upper cylindrical portion 3610 being connected to the large port of the tapered portion 3612, and the small port of the tapered portion 3612 being connected to the upper port of the lower cylindrical portion 3611. The upper cylindrical portion 3610, the lower cylindrical portion 3611 and the tapered portion 3612 are integrally formed, and the material inlet 361 and the liquid inlet 362 are fixed to the upper cylindrical portion 3610.

The lower port of the liquid inlet 362 is located above the inclined plane of the tapered portion 3612, when the liquid inlet 362 injects liquid into the mixing barrel 36, the liquid hits the tapered portion 3612 and splashes up on the tapered portion 3612, so that the spraying area of the liquid is increased, and the dilution of the material is facilitated.

When the mixing tank is used, materials are put into the mixing tank 36 from the material putting port 361, liquid enters the mixing tank 36 from the liquid inlet 362, the materials are diluted by the liquid and flow away from the lower port of the mixing tank 36, and it should be noted that when the materials are put, the materials cannot be all poured into the mixing tank 36 at one time (the existing materials are put into the mixing tank slowly).

In order to fix the filtering metal net 37 in the mixing barrel 36, a fixing rib 363 is arranged on the inner wall of the mixing barrel 36, a pressing ring 364 is arranged below the fixing rib 363, the pressing ring 364 is fixedly connected with the fixing rib 363 through a screw, the filtering metal net 37 is fixed between the pressing ring 364 and the fixing rib 363, and the lower port of the mixing barrel 36 is sealed by the filtering metal net 37.

In order to facilitate the elastic support of the mixing barrel 36 on the mounting frame 31, a support rod 365 is arranged on the outer wall of the mixing barrel 36, a guide rod 39 is arranged at the top end of the mounting frame 31, the guide rod 39 is vertically arranged, the guide rod 39 is inserted into the support rod 365, the spring 38 is sleeved on the guide rod 39, the upper end of the spring 38 abuts against the support rod 365, and the lower end abuts against the mounting frame 31.

The filtering holes on the filtering metal net 37 are smaller than those on the filtering barrel 35. Filter metal mesh 37 and form the primary filter, the material of being convenient for dilutes, avoids the material to have the phenomenon of gathering the blocking when diluting, and the filtration pore formation secondary filter on the filter vat 35 avoids stirring the in-process, has the phenomenon of deposiing the piece in the mixed liquid, and the filtration pore on the filter vat 35 is greater than the filtration pore on filtering metal mesh 37, and the design like this reduces the resistance of filter vat 35 to liquid, the liquid flow and the outflow of being convenient for.

In order to facilitate the fixed installation of the filter barrel 35, a fixing edge 351 is arranged on the outer wall of the upper port of the filter barrel 35, and the fixing edge 351 is fixed on the upper end face of the stirring barrel 32 through a screw.

In the use process, when materials need to be added, the control valve 24 on the liquid outlet pipe 23 is closed, the control valve 24 on the flushing pipe 25 is opened, the materials are added into the mixing barrel 36, the liquid in the flushing pipe 25 impacts the materials on the filtering metal net 37, and the filtering metal net 37 can avoid the phenomenon of material blocking. During the process of liquid impacting the filtering metal net 37, the mixing barrel 36 can be vibrated, and the vibration of the mixing barrel 36 can facilitate the further mixing of the materials and the liquid.

Liquid and material mix the back and get into filter vat 35 in, vortex pole 34 stirs mixed liquid, and at the stirring in-process, the filtration pore of crossing on the filter vat 35 also plays broken stirring's effect, and when the liquid in the agitator 32 flowed away, if mixed liquid has the phenomenon of amassment or precipitate, filter vat 35 played filterable effect, avoids amassment or precipitate to flow back to in the feed liquor pipe 21, fully guarantees the stirring effect and the stirring efficiency of compound jar 12.

The utility model provides a (mixing) shaft 14 is detachable construction, when certain part on (mixing) shaft 14 damages, need not wholly change, improves the utilization ratio of material.

The structure of the stirring shaft 14 is as follows: including axis body 141, stirring piece 142, stirring leaf 143 and lock nut 144, be equipped with step portion 145 on the axis body 141, be equipped with screw thread portion 146 in the bottom of step portion 145, on step portion 145 was located to upper and lower layering cover of stirring piece 142 and stirring leaf 143, lock nut 144 threaded connection was on screw thread portion 146, lock nut 144 contradicts on stirring leaf 143, and stirring leaf 143 is contradicted stirring piece 142 on the step face of step portion 145.

In order to prevent the stirring blades 142, the stirring blades 143 and the shaft 141 from rotating relatively, the step 145 is provided with a rotation stopping surface, and correspondingly, the inner circumferential wall surfaces of the stirring blades 142 and the stirring blades 143 are provided with rotation stopping surfaces.

The utility model provides a compound jar 12 adopts PE material injection moulding, is equipped with step lifting surface 121 at the upper segment position of compound jar 12. Compare with current integrated into one piece and for smooth cylindric compound jar, the utility model provides a be equipped with step lifting surface 121 on compound jar 12, when the jar 12 is joined in marriage in the handling, only need tie up the lifting rope on compound jar 12, the lifting rope lifts by crane through the step and faces 121 location on compound jar 12, alright realization is lifted by crane, saves complicated hoist and mount frock, is convenient for hang and moves.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications can be made without departing from the principle of the present invention, and these modifications should also be regarded as the protection scope of the present invention.

Claims

1. The utility model provides a compound device of concrete beam pore high-strength grouting agent which characterized in that: the device comprises a support frame (11), a compound tank (12), a stirring motor (13), a stirring shaft (14), a liquid inlet pipe (21), a circulating pump (22), a liquid outlet pipe (23), a control valve (24), a flushing pipe (25), a compound liquid pipe (26) and a compound unit (3), wherein the compound tank (12), the circulating pump (22) and the compound unit (3) are all arranged on the support frame (11), the stirring motor (13) is fixed on the support frame (11), an output shaft of the stirring motor (13) is fixedly connected with the stirring shaft (14), and the stirring shaft (14) extends into the compound tank (12); one end of the liquid inlet pipe (21) is connected with an outlet on the compound tank (12), the other end of the liquid inlet pipe is connected with the liquid inlet end of the circulating pump (22), one end of the liquid outlet pipe (23) is connected with the liquid outlet end of the circulating pump (22), and the other end of the liquid outlet pipe is connected with an inlet on the compound tank (12); one end of the flushing pipe (25) is communicated with the liquid outlet pipe (23), the other end of the flushing pipe extends into the compound unit (3), one end of the compound liquid distribution pipe (26) is communicated with the compound unit (3), and the other end of the compound liquid distribution pipe is communicated with the liquid inlet pipe (21); control valves (24) are arranged on the liquid inlet pipe (21), the liquid outlet pipe (23) and the flushing pipe (25), and the control valve (24) on the liquid outlet pipe (23) is positioned above the flushing pipe (25);

the compound unit (3) comprises a mounting frame (31), a stirring barrel (32), a turbulent flow motor (33), a turbulent flow rod (34), a filter barrel (35), a mixing barrel (36), a filtering metal net (37) and a spring (38), wherein the mounting frame (31) is fixed on a support frame (11), the stirring barrel (32) is fixed on the mounting frame (31), the turbulent flow rod (34) is rotatably arranged in the stirring barrel (32), the turbulent flow motor (33) is fixed on the bottom surface of the stirring barrel (32), the turbulent flow motor (33) drives the turbulent flow rod (34) to rotate, the filter barrel (35) is of a structure with an upper end and a lower end opened, the filter barrel (35) is arranged in the stirring barrel (32), the turbulent flow rod (34) is contained in the filter barrel (35), a plurality of filter holes are formed in the outer wall of the filter barrel (35), the mixing barrel (36) is elastically supported on the mounting frame (31) through the spring (38), the bottom end of the mixing barrel (36) extends into the filtering barrel (35), the filtering metal net (37) is fixed in the inner cavity of the mixing barrel (36), the flushing pipe (25) is communicated with the mixing barrel (36), and the compound liquid distribution pipe (26) is communicated with the stirring barrel (32).

2. The compounding device of the concrete beam duct high-strength grouting agent according to claim 1, characterized in that: mixing barrel (36) are upper end closed, lower extreme open type structure, are equipped with material input mouth (361) and liquid access mouth (362) at the up end of mixing barrel (36), are equipped with fixed muscle (363) on the inner wall of mixing barrel (36), are equipped with clamping ring (364) below fixed muscle (363), and screw fixed connection is passed through with fixed muscle (363) in clamping ring (364), filters between metal mesh (37) are fixed in clamping ring (364) and fixed muscle (363), filters metal mesh (37) and seals the lower port of mixing barrel (36).

3. The compounding device of the concrete beam duct high-strength grouting agent according to claim 1, characterized in that: the outer wall of the mixing barrel (36) is provided with a supporting rod (365), the top end of the mounting frame (31) is provided with a guide rod (39), the guide rod (39) is inserted into the supporting rod (365), the guide rod (39) is sleeved with a spring (38), and the upper end of the spring (38) abuts against the supporting rod (365).

4. The compounding device of the concrete beam duct high-strength grouting agent according to claim 1, characterized in that: the filtering holes on the filtering metal net (37) are smaller than the filtering holes on the filtering barrel (35).

5. The compounding device of the concrete beam duct high-strength grouting agent according to claim 1, characterized in that: be equipped with fixed limit (351) on the filter vat (35) upper port outer wall, fixed limit (351) are fixed in on agitator (32) up end through the screw.

6. The compounding device of the concrete beam duct high-strength grouting agent according to claim 1, characterized in that: (mixing) shaft (14) is detachable construction, including axis body (141), stirring piece (142), stirring leaf (143) and lock nut (144), be equipped with step portion (145) on axis body (141), be equipped with screw thread portion (146) in the bottom of step portion (145), stirring piece (142) and stirring leaf (143) cover are located on step portion (145), lock nut (144) threaded connection is on screw thread portion (146), lock nut (144) are contradicted on stirring leaf (143), stirring leaf (143) are contradicted stirring piece (142) on the step face of step portion (145).

7. The compounding device of the concrete beam duct high-strength grouting agent according to claim 1, characterized in that: the compound tank (12) is formed by injection molding of a PE material, and a step lifting surface (121) is arranged at the upper section of the compound tank (12).