Automatic magnetizing equipment
Technical Field
The utility model relates to a technical field magnetizes, concretely relates to automatic change equipment of magnetizing.
Background
Magnetizing a magnetizing element in the prior art, the magnetizing element needs to be manually placed under a magnetizing head of a magnetizing machine for magnetizing, if the magnetizing elements in batches are magnetized, the magnetizing elements need to be manually arranged and placed in a container for magnetizing, when the magnetizing elements are small, manual material discharging is performed, time and labor are wasted, the manual material discharging is not beneficial to the health of operators, and large-scale production operation is not beneficial, so that manpower and material resources are greatly consumed by manual material discharging and magnetizing operation, the magnetizing element is difficult to store, the magnetizing element is poor in consistency, the magnetizing mode is not beneficial to production and processing, and an automatic device is needed to solve the problem of batch magnetizing.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the problem that artifical row material was wasted time and energy to magnetize among the current technique of magnetizing, provide an automatic equipment of magnetizing, this equipment easy operation, automatic level is high, will magnetize the component and drop into row material mechanism, arrange material mechanism and arrange the material to magnetizing the component automatically to transmit to magnetizing mechanism and magnetize, realized arranging material and magnetizing in batches to magnetizing the component automatically, improved magnetizing efficiency, and reduced the cost of labor.
The specific technical scheme is as follows:
an automatic magnetizing device comprises a discharging mechanism, a magnetizing mechanism and a conveying track, wherein the discharging mechanism, the magnetizing mechanism and the conveying track are arranged on an operating platform;
one end of the conveying track is communicated to the magnetizing part of the magnetizing mechanism, and the other end of the conveying track is communicated to the discharge port of the discharging mechanism;
the discharging mechanism is used for sequentially discharging a plurality of elements to be magnetized to the conveying track through the discharging opening; the conveying track is used for conveying the sequenced elements to be magnetized to a magnetizing part of the magnetizing mechanism, so that the magnetizing mechanism magnetizes the elements to be magnetized.
Preferably, the magnetizing mechanism comprises a magnetizing bracket and a driving part; the magnetizing part comprises an upper magnetizing part and a lower magnetizing part; the driving part is installed on the magnetizing support and connected with the upper magnetizing part and drives the upper magnetizing part to be in contact connection with the lower magnetizing part so as to magnetize the plurality of elements to be magnetized.
Preferably, the magnetizing bracket comprises a first bracket for mounting the driving part, a second bracket for mounting the upper magnetizing part and a magnetizing base mounted on the operating platform; the first support is installed above the magnetizing base, the second support is connected between the first support and the magnetizing base in a sliding mode, and the driving portion drives the second support to be close to or far away from the magnetizing base.
Preferably, the magnetizing base is provided with a magnetizing trough which is communicated with the conveying track, and the lower magnetizing part is arranged inside the magnetizing trough.
Preferably, the magnetizing base is provided with a material pushing device and a material receiving mechanism, and the material pushing device pushes the magnetizing element which completes magnetizing out of the magnetizing trough and pushes the magnetizing element into the material receiving mechanism for collection.
Preferably, the discharging mechanism is a vibrating disk, the vibrating disk is provided with a discharging guide rail groove with the size changed according to the size of the element to be magnetized, and the discharging guide rail groove penetrates through the discharging opening and is communicated with the conveying rail.
Preferably, a discharge port is arranged on the vibration disc, the discharge port is positioned below the discharge port, and the material to be magnetized is discharged from the discharge port after the material is not discharged.
Preferably, the discharge opening is provided with a controller, and the controller controls the number of the elements to be magnetized, which are transmitted to the conveying track in the discharge track groove.
Compared with the prior art, the utility model provides a pair of automatic change equipment of magnetizing has following advantage:
(1) the automatic material discharging and magnetizing integrated function of the batch magnetizing elements is realized, the operation is simple, and the automation level is high;
(2) the magnetizing elements can be automatically sorted, defective products are removed, missing charging and mistaken charging are avoided, the quality specification of the magnetizing elements is improved, and the accuracy and precision of magnetizing operation are guaranteed.
(3) The utility model discloses simple structure can adjust the size of equipment or the partial part size in the equipment according to the specification of the component that magnetizes.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment;
FIG. 2 is a side view of an embodiment;
FIG. 3 is a top view of an embodiment.
Reference numerals: the method comprises the following steps of 1-an operation table, 2-a magnetizing table, 3-a magnetizing support, 4-a first support, 5-a second support, 6-a magnetizing base, 7-a magnetizing trough, 8-a conveying rail, 9-an upper magnetizing part, 10-a lower magnetizing part, 12-a material pushing device, 13-a material receiving mechanism, 14-a vibrating disc, 15-a material discharging guide rail groove, 16-a vibrating device, 17-an air cylinder, 18-an air cylinder output end and 19-a material feeding cavity.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description and accompanying drawings.
The utility model relates to an automatic change equipment of magnetizing acts on and waits to magnetize the component in batches and arrange the material and magnetize. The equipment comprises a discharging mechanism, a magnetizing mechanism and a conveying track 8. One end of the conveying track 8 is communicated with the magnetizing part of the magnetizing mechanism, and the other end is communicated with the discharge port of the discharging mechanism; the discharging mechanism is used for sequentially discharging a plurality of elements to be magnetized to the conveying track 8 through the discharging opening, and the conveying track 8 is used for conveying the sequenced elements to be magnetized to the magnetizing part of the magnetizing mechanism, so that the magnetizing mechanism magnetizes the elements to be magnetized.
As an embodiment of the present invention, as shown in fig. 1-3, the operation table 1 is divided into two regions, one region for the magnetizing mechanism and one region for the discharging mechanism.
The magnetizing mechanism is fixedly installed on the magnetizing table 2 on the operating table 1, the magnetizing mechanism comprises a magnetizing support 3 and a driving part, a cylinder 17 is used as the driving part in the embodiment, the magnetizing part comprises an upper magnetizing part 9 and a lower magnetizing part 10, the cylinder 17 is installed on the magnetizing support 3, an output end 18 of the cylinder is connected with the upper magnetizing part 9, and the upper magnetizing part 9 and the lower magnetizing part 10 are driven to be in contact connection to realize the magnetizing of a plurality of elements to be magnetized.
The magnetizing bracket 3 comprises a first bracket 4 for mounting a cylinder 17, a second bracket 5 for mounting an upper magnetizing part 9 and a magnetizing base 6 mounted on the magnetizing table 2; the first support 4 is installed above the magnetizing base 6, the second support 5 is connected between the first support 4 and the magnetizing base 6 in a sliding mode, and the cylinder 17 drives the second support 5 to be close to or far away from the magnetizing base 6.
Wherein, the magnetizing base 6 is provided with a magnetizing trough 7, the magnetizing trough 7 is communicated with the conveying track 8, and the lower magnetizing part 10 is arranged inside the magnetizing trough 7.
The magnetizing base 6 is also provided with a material pushing device 12 and a material receiving mechanism 13, when the magnetizing elements to be magnetized are magnetized, the material pushing device 12 pushes the magnetizing elements which are magnetized out of the magnetizing trough 7 and pushes the magnetizing elements into the material receiving mechanism 13 for collection.
As an embodiment of the present invention, the discharging mechanism uses the vibrating plate 14 as a mechanism for feeding and discharging materials. A mounting hole is formed in the side edge of the magnetizing table 2 in the operating table 1 and used for fixedly mounting the discharging mechanism, and the vibrating disc 14 of the operating table 1 is positioned at the upper end of the operating table 1; and the vibrating device 16 is used for driving the vibrating disk 14 to work, is arranged at the lower part of the vibrating disk 14 and is positioned at the lower end of the operating platform 1, and a controller (not shown) is arranged at a discharge port of the discharging mechanism and is used for controlling the number of the elements to be magnetized, which are transmitted to the conveying track 8.
The vibrating disk 14 is provided with a feeding cavity 19, a magnetizing element to be magnetized is directly fed into the feeding cavity 19, a discharging guide rail groove 15 is arranged in the vibrating disk 14, and the size of the discharging guide rail groove 15 can be changed according to the size of the magnetizing element to be magnetized. The vibration device 16 sets a vibration frequency according to the specification and size of the magnetizing element to be magnetized, and the vibration disc 14 vibrates according to the vibration frequency of the vibration device 16, so that the thrown magnetizing element bounces up and down and in the circumferential direction according to the vibration frequency of the vibration disc 14.
The magnetizing elements needing to be magnetized bounce until being sent to the discharging guide rail groove 15 in the process of continuous vibration of the vibration disk 14, because the magnetizing elements can be magnetized in the vibration disk 14 or have slight magnetism, the magnetizing elements can reach a state of being arranged in front and back and mutually attracted in the process of continuous bounce on the discharging guide rail groove 15 of the vibration disk 14, and because the set vibration frequency is set according to the specification size of a single magnetizing element, the magnetizing elements cannot bounce in the up-and-down direction after being mutually attracted, and the magnetizing elements stop bouncing in the up-and-down direction after being arranged on the discharging guide rail groove 15.
If the magnetizing elements are bounced on the discharging guide rail groove 15, a gap is reserved between the magnetizing elements which are closest to the charging elements, the magnetizing elements cannot reach a mutual attraction state, some pushing tools can be used for enabling the magnetizing elements to approach each other, and if the magnetizing elements repel each other, the magnetizing elements can automatically turn over to reach the mutual attraction state. The arranged elements to be magnetized are conveyed to a discharge opening at the tail end of the discharge guide rail groove 15 in the continuous vibration of the vibration disc 14 until the elements are conveyed to the conveying rail 8, the discharge guide rail groove 15 stops conveying, and at the moment, if no element to be discharged is magnetized, the vibration device 16 can be closed.
The vibrating disk 14 is provided with a discharge port (not shown in the drawing) below the discharge guide rail groove 15, when the magnetizing elements have abnormal specifications, normal discharge cannot be performed in the discharge guide rail groove 15 in the discharge process, therefore, when the magnetizing elements are transmitted to the tail end of the discharge guide rail groove 15, the magnetizing elements which normally discharge materials are transmitted to the conveying rail 8, and the magnetizing elements with abnormal specifications are directly discharged at the discharge port.
As an embodiment of the utility model, at the component that magnetizes arrange earlier afterwards the magnetization in-process, the condition that the temperature rises can appear in the equipment that magnetizes, consequently, in order not to influence the operation of magnetizing because the temperature rises, so, generally set up cooling device (the attached drawing does not mark) on the support 3 that magnetizes, start cooling device, make its cooling to can stop because the condition that the normal operation was influenced to the temperature rise takes place.
As an embodiment of the utility model, still can set up a pushing tool in one side of delivery track 8, after the magnetization component that row material was arranged to different batches entered into delivery track 8, use this promotion part to promote and wait to magnetize the component, make it end inter attraction enter into in the silo 7 that magnetizes on delivery track 8 and magnetize.
By adopting the convenient-to-automate magnetizing equipment, the discharging mechanism and the magnetizing mechanism continuously and repeatedly operate to automatically magnetize the magnetizing elements to be magnetized in batches, so that the magnetizing speed is greatly improved, the yield is improved, the original single magnetizing element is magnetized to be magnetized by using the automatic magnetizing equipment in batches, 6-40 magnetizing elements can be magnetized at one time, the reduction of labor force is realized, the fine magnetizing elements are particularly magnetized, and by using the equipment, the damage to the health of a human body is reduced, and the generation requirement of modernization is met.
By adopting the automatic magnetizing equipment, the quality specification of the magnetizing element can be improved, abnormal magnetizing elements can be reduced, the production cost is reduced, the equipment can be improved according to the specification of the magnetizing element to be magnetized, the equipment is not limited by the size and the shape of the magnetizing element, and the application range of the embodiment is expanded.
The present invention has been described in terms of specific examples, which are provided to aid understanding of the invention and are not intended to be limiting. For a person skilled in the art to which the invention pertains, several simple deductions, modifications or substitutions may be made according to the idea of the invention.