CN209904179U - All-in-one is carried in extrusion of glass steel composite sheet - Google Patents
All-in-one is carried in extrusion of glass steel composite sheet Download PDFInfo
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- CN209904179U CN209904179U CN201920587485.7U CN201920587485U CN209904179U CN 209904179 U CN209904179 U CN 209904179U CN 201920587485 U CN201920587485 U CN 201920587485U CN 209904179 U CN209904179 U CN 209904179U
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- frame
- lifting
- control module
- underframe
- contact sensor
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- 239000002131 composite material Substances 0.000 title claims abstract description 47
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 14
- 239000011521 glass Substances 0.000 title claims abstract description 14
- 239000010959 steel Substances 0.000 title claims abstract description 14
- 238000001125 extrusion Methods 0.000 title claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 35
- 238000003825 pressing Methods 0.000 claims abstract description 21
- 239000011152 fibreglass Substances 0.000 claims abstract description 20
- 238000005096 rolling process Methods 0.000 claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 6
- 230000006835 compression Effects 0.000 claims description 5
- 238000007906 compression Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000011229 interlayer Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
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Abstract
The utility model provides an extrusion and conveying integrated machine for glass fiber reinforced plastic composite boards, which comprises a composite board rolling mill, a multilayer bearing frame and a conveyor; the conveyor comprises a rack, a lifting frame, a driving device and a control device; the lifting frame comprises a lifting underframe and a pushing frame; the driving device comprises a lifting motor, a plurality of transmission shafts, a plurality of gears and a transmission chain; the control device comprises a first contact sensor, a second contact sensor, a pressure sensor, a plurality of photoelectric sensors and a controller which is respectively in communication connection with the first contact sensor, the second contact sensor, the pressure sensor and the photoelectric sensors; the signal output end of the controller controls the pushing cylinder, the pressing cylinder, the belt conveyor and the lifting motor to operate through the first control module, the second control module, the third control module and the fourth control module respectively. The utility model discloses can realize carrying out the automation mechanized operation rolled, propelling movement and bear the weight of glass steel composite sheet, have simple structure, convenient operation's characteristics.
Description
Technical Field
The utility model relates to a glass steel composite sheet field, concretely relates to glass steel composite sheet extrusion transport all-in-one.
Background
The glass fiber reinforced plastic composite board generally comprises a resin mixing layer for metal powder and glass fiber reinforced plastic, glass fiber cloth and a resin layer adhered to the glass fiber cloth, and the preliminarily formed glass fiber reinforced plastic composite board needs to be extruded and aired in the subsequent procedures of producing the glass fiber reinforced plastic composite board. In the existing production, the glass fiber reinforced plastic composite board is generally manually moved and lifted, a large number of workers are needed in the process, the labor intensity is high, gas harmful to human health is emitted from the preliminarily formed glass fiber reinforced plastic composite board, and certain danger exists for the health of operating personnel.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the not enough of prior art, provide one kind and can improve work efficiency, can guarantee the glass steel composite sheet extrusion of operation personnel safety again and carry all-in-one, concrete scheme is as follows:
the extrusion and conveying integrated machine for the glass fiber reinforced plastic composite plate comprises a composite plate rolling machine and a multilayer bearing frame, wherein a conveyor is arranged between an outlet of the composite plate rolling machine and the multilayer bearing frame; the conveyor comprises a rack, a lifting frame, a driving device and a control device, wherein the driving device and the control device are arranged on the rack and used for driving the lifting frame to run;
the frame comprises four upright posts which are symmetrically arranged;
the lifting frame comprises a lifting underframe and a pushing frame arranged on the lifting underframe in a sliding manner; a belt conveyor is arranged on the lifting underframe; a pushing cylinder is arranged at the upper part of the lifting underframe, and the telescopic direction of a telescopic rod of the pushing cylinder is parallel to the conveying belt bearing surface of the belt conveyor; the rear part of the pushing frame is connected with a telescopic rod of the pushing cylinder; a gap for the composite board to pass through is reserved between the bottom surface of the pushing frame and the upper surface of the conveying belt; the front part of the pushing frame is provided with at least two pressing cylinders which are vertical to the conveying belt in an inverted manner; a compression plate is arranged at the end part of the telescopic rod of the compression cylinder; the pushing cylinder and the pressing cylinder are powered by an air compressor arranged on the rack; the two sides of the lifting underframe are matched with the four upright posts through sliding mechanisms;
the driving device comprises a lifting motor arranged at the top of the frame and four horizontally arranged transmission shafts, and the four transmission shafts are respectively arranged at the upper part and the lower part between the two stand columns at the left side and the right side of the frame; two ends of the transmission shaft are respectively connected with the upright post through a bearing with a seat; a driving gear and two driven gears are arranged on the two transmission shafts at the upper part; two driven gears are respectively arranged on the two transmission shafts at the lower part, and the two driven gears on the transmission shaft at the lower part respectively correspond to the two driven gears on the transmission shaft at the upper part; the lifting motor is in transmission connection with driving gears on two transmission shafts at the upper part through a driving chain; the corresponding upper driven gear and the corresponding lower driven gear are in transmission connection through a driven chain; the driven chains are fixedly connected with the side surface of the lifting underframe;
the control device comprises a first contact sensor and a second contact sensor which are respectively arranged at the front end and the rear end of the belt conveyor, a pressure sensor arranged on the bottom surface of the pressing plate, a plurality of photoelectric sensors which are uniformly distributed up and down and arranged on one of the upright posts close to the bearing frame, and a controller which is respectively in communication connection with the first contact sensor, the second contact sensor, the pressure sensor and the photoelectric sensors; and the signal output end of the controller controls the operation of the pushing cylinder, the pressing cylinder, the belt conveyor and the lifting motor through a first control module, a second control module, a third control module and a fourth control module respectively.
Based on the above, the belt conveyor comprises a plurality of conveyor belts uniformly distributed on the lifting underframe.
Based on the above, the distance between each two photoelectric sensors corresponds to the layer interval of the bearing frame.
Based on the above, the sliding mechanism comprises two rollers respectively arranged on the left side and the right side of the lifting underframe and a track respectively arranged on the inner sides of the four stand columns and matched with each roller in a rolling manner.
Based on the above, the side of the lifting chassis corresponds to the position of each transmission chain and is provided with a threaded through hole, and the driven chain is fixed with the lifting chassis through a screw which penetrates through the gap of the driven chain and corresponds to the threaded through hole.
Based on the above, the bottom of the multilayer bearing frame is provided with a plurality of universal wheels for supporting the multilayer bearing frame to move and a locking piece for each universal wheel.
The utility model discloses relative prior art has substantive characteristics and progress, specifically speaking, the utility model has the following advantages:
the utility model provides an extrusion and conveying integrated machine for glass fiber reinforced plastic composite boards, which comprises a composite board rolling mill and a multilayer bearing frame, wherein a conveyor is arranged between the outlet of the composite board rolling mill and the multilayer bearing frame; the conveyer includes frame, crane, sets up drive arrangement and the controlling means that is used for driving the crane operation in the frame, through mutually supporting between these structures, the utility model discloses can realize rolling, will roll the automation mechanized operation of accomplishing the glass steel composite sheet release and receiving the glass steel composite sheet of release to the glass steel composite sheet, have labour saving and time saving's advantage.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the sliding fit between the middle lifting underframe and the upright post of the utility model.
Fig. 3 is a schematic structural view of the fixed connection between the middle lifting bottom frame and the driven chain of the present invention.
Fig. 4 is a control schematic diagram of the control device of the present invention.
In the figure: 1. a composite plate rolling mill; 2. a multi-layer carrier; 3. a column; 4. a lifting motor; 5. a drive shaft; 6. a driving gear; 7. a driven gear; 8. a drive chain; 9. a driven chain; 10. lifting the underframe; 11. a conveyor belt; 12. a push cylinder; 13. a pushing frame; 14. a pressing cylinder; 15. a compression plate; 16. a controller; 17. a first contact sensor; 18. a photosensor; 19. a screw; 20. a support; 21. a roller; 22. a track; 23. an air compressor; 24. a universal wheel; 25. a locking member.
Detailed Description
The technical solution of the present invention will be described in further detail through the following embodiments.
Examples
As shown in fig. 1 to 4, the utility model provides an all-in-one is carried in extrusion of glass steel composite sheet, bear frame 2 including the composite sheet rolling mill 1 that is used for rolling the glass steel composite sheet and the multilayer that bears the weight of the glass steel composite sheet, bear the weight of between frame 2 at the export of composite sheet rolling mill 1 and multilayer and be provided with the conveyer that is used for the rolling glass steel composite sheet of propelling movement.
In order to facilitate the movement of the multi-layer bearing frame 2, a plurality of universal wheels 24 for supporting the movement of the multi-layer bearing frame 2 are arranged at the bottom of the multi-layer bearing frame 2; to prevent the position of the multilevel carrier 2 from shifting, a locking piece 25 for each castor 24 is also provided at the bottom of the multilevel carrier 2.
The conveyor comprises a rack, a lifting frame, a driving device and a control device, wherein the driving device and the control device are arranged on the rack and used for driving the lifting frame to run.
The frame comprises four upright posts 3 which are symmetrically arranged.
The lifting frame comprises a lifting underframe 10 and a pushing frame 13 arranged on the lifting underframe 10 in a sliding mode.
A belt conveyor is arranged on the lifting underframe 10; a pushing cylinder is arranged at the upper part of the lifting underframe 10, and the telescopic direction of a telescopic rod of the pushing cylinder is parallel to the conveying belt bearing surface of the belt conveyor. It should be noted that the belt conveyor comprises a plurality of conveyor belts, which are uniformly distributed on the lifting base frame 10.
The rear part of the pushing frame 13 is connected with a telescopic rod of the pushing cylinder; a gap for the composite board to pass through is reserved between the bottom surface of the pushing frame 13 and the upper surface of the conveying belt; the front part of the pushing frame 13 is provided with at least two pressing air cylinders 14 which are vertical to the conveying belt in an inverted manner; the end parts of the telescopic rods of the pressing air cylinders 14 are connected with a pressing plate 15 together.
The pushing cylinder and the pressing cylinder 14 are both powered by an air compressor 23 arranged on the rack.
In order to ensure the stability of the lifting frame in the using process, the two sides of the lifting underframe 10 are matched with the four upright posts 3 through a sliding mechanism, the sliding mechanism comprises tracks 22 arranged on the four upright posts 3 and two supports 20 arranged on each side of the lifting underframe 10, and each support 20 is provided with a roller 21 in sliding fit with the tracks 22 on the upright posts 3.
The driving device comprises a lifting motor 4 arranged at the top of the frame and four horizontally arranged transmission shafts 5, wherein the four transmission shafts 5 are respectively arranged at the upper part and the lower part between the two upright posts 3 at the left side and the right side of the frame; two ends of the transmission shaft 5 are respectively connected with the upright post 3 through a bearing with a seat; two transmission shafts 5 at the upper part are respectively provided with a driving gear 6 and two driven gears 7; two driven gears 7 are respectively arranged on the two lower transmission shafts 5, and the two driven gears 7 on the lower transmission shaft 5 respectively correspond to the two driven gears 7 on the upper transmission shaft 5.
In order to drive the transmission shafts 5 to rotate, the lifting motor 4 is in transmission connection with the driving gears 6 on the two transmission shafts 5 at the upper part through a driving chain 8, and the corresponding two upper and lower driven gears 7 are in transmission connection through a driven chain 9.
In order to realize the lifting of the lifting underframe 10, threaded through holes are formed in the side surface of the lifting underframe 10 corresponding to the positions of the stand columns 3, and the driven chain 9 is fixed with the lifting underframe 10 through screws 19 penetrating through the gaps of the driven chain 9 and corresponding to the threaded through holes.
The control device comprises a first contact sensor 17 and a second contact sensor which are respectively arranged at the front end and the rear end of the belt conveyor, a pressure sensor arranged on the bottom surface of the pressing plate 15, a plurality of photoelectric sensors 18 which are uniformly distributed up and down and arranged on one of the upright posts 3 close to the bearing frame, and a controller 16 which is respectively in communication connection with the first contact sensor 17, the second contact sensor, the pressure sensor and the photoelectric sensors 18; the signal output end of the controller 16 controls the operation of the pushing cylinder 12, the pressing cylinder 14, the belt conveyor and the lifting motor 4 through a first control module, a second control module, a third control module and a fourth control module respectively.
It should be noted that the distance between each two photosensors 18 corresponds to the layer spacing of the multi-layer carrier 2.
The utility model discloses a principle and working process are: the glass fiber reinforced plastic composite board rolled by the composite board rolling machine 1 stably falls on a conveying belt 11 of a belt conveyor, at the moment, the bottom of the glass fiber reinforced plastic composite board is in contact with a first contact sensor 17 arranged at the inlet end of the belt conveyor, a controller 16 receives a signal sent by the first contact sensor 17, and meanwhile, the controller 16 gives an electric signal to a third control module to enable the belt conveyor to start rotating; when the glass fiber reinforced plastic composite board is conveyed to the tail part of the belt conveyor and is contacted with the second contact sensor, the controller 16 receives a signal sent by the second contact sensor, and meanwhile, the controller 16 gives an electric signal to the third control module, so that the belt conveyor stops rotating; at this time, the lowest photoelectric sensor 18 on the upright post 3 gives a signal to the controller 16, and the controller 16 determines whether to give an electric signal to the fourth control module according to a set program, that is, whether to raise the lifting chassis 10 to the next set photoelectric sensor 18 position by the lifter; when the lifting underframe 10 is located at the set position, the controller 16 gives an electric signal to the second control module, and the pressing cylinder 14 is started to enable the pressing plate 15 to press the glass fiber reinforced plastic composite plate; then, a pressure sensor arranged on the pressing plate 15 gives a signal to the controller 16, the controller 16 gives an electric signal to the first control module, the pushing cylinder 12 is started, the telescopic rod of the pushing cylinder 12 pushes the pushing frame 13 to move forward, and the glass fiber reinforced plastic composite plate is pushed to the multilayer bearing frame 2; when the telescopic rod extends to a set length, the controller 16 receives a signal sent by the first control module, and at the moment, the controller 16 gives an electric signal to the second control module, so that the pressing plate 15 is lifted, and the pressing cylinder 14 is reset; then, the second control module gives a signal to the controller 16, and then the controller 16 gives an electric signal to the first control module, so that the pushing cylinder 12 is reset; then, the first control module gives a signal to the controller 16, and the controller 16 determines whether to send an electrical signal to the fourth control module according to the position of the lifting chassis 10, so as to reset the lifting chassis 10. By repeating the above steps, the glass fiber reinforced plastic composite boards are pushed to each layer of the multilayer bearing frame 2 piece by piece.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, it should be understood by those skilled in the art that: the invention can be modified or equivalent substituted for some technical features; without departing from the spirit of the present invention, it should be understood that the scope of the claims is intended to cover all such modifications and variations.
Claims (6)
1. The utility model provides an all-in-one is carried in extrusion of glass steel composite sheet, includes that composite sheet rolling mill, multilayer bear frame, its characterized in that: a conveyor is arranged between the outlet of the composite plate rolling mill and the multilayer bearing frame; the conveyor comprises a rack, a lifting frame, a driving device and a control device, wherein the driving device and the control device are arranged on the rack and used for driving the lifting frame to run;
the frame comprises four upright posts which are symmetrically arranged;
the lifting frame comprises a lifting underframe and a pushing frame arranged on the lifting underframe in a sliding manner; a belt conveyor is arranged on the lifting underframe; a pushing cylinder is arranged at the upper part of the lifting underframe, and the telescopic direction of a telescopic rod of the pushing cylinder is parallel to the conveying belt bearing surface of the belt conveyor; the rear part of the pushing frame is connected with a telescopic rod of the pushing cylinder; a gap for the composite board to pass through is reserved between the bottom surface of the pushing frame and the upper surface of the conveying belt; the front part of the pushing frame is provided with at least two pressing cylinders which are vertical to the conveying belt in an inverted manner; a compression plate is arranged at the end part of the telescopic rod of the compression cylinder; the pushing cylinder and the pressing cylinder are powered by an air compressor arranged on the rack; the two sides of the lifting underframe are matched with the four upright posts through sliding mechanisms;
the driving device comprises a lifting motor arranged at the top of the frame and four horizontally arranged transmission shafts, and the four transmission shafts are respectively arranged at the upper part and the lower part between the two stand columns at the left side and the right side of the frame; two ends of the transmission shaft are respectively connected with the upright post through a bearing with a seat; a driving gear and two driven gears are arranged on the two transmission shafts at the upper part; two driven gears are respectively arranged on the two transmission shafts at the lower part, and the two driven gears on the transmission shaft at the lower part respectively correspond to the two driven gears on the transmission shaft at the upper part; the lifting motor is in transmission connection with driving gears on two transmission shafts at the upper part through a driving chain; the corresponding upper driven gear and the corresponding lower driven gear are in transmission connection through a driven chain; the driven chains are fixedly connected with the side surface of the lifting underframe;
the control device comprises a first contact sensor and a second contact sensor which are respectively arranged at the front end and the rear end of the belt conveyor, a pressure sensor arranged on the bottom surface of the pressing plate, a plurality of photoelectric sensors which are uniformly distributed up and down and arranged on one of the upright posts close to the bearing frame, and a controller which is respectively in communication connection with the first contact sensor, the second contact sensor, the pressure sensor and the photoelectric sensors; and the signal output end of the controller controls the operation of the pushing cylinder, the pressing cylinder, the belt conveyor and the lifting motor through a first control module, a second control module, a third control module and a fourth control module respectively.
2. The integrated machine for extruding and conveying glass fiber reinforced plastic composite plates according to claim 1, which is characterized in that: the belt conveyor comprises a plurality of conveying belts which are uniformly distributed on the lifting underframe.
3. The integrated machine for extruding and conveying glass fiber reinforced plastic composite plates according to claim 2, wherein: the distance between every two photoelectric sensors corresponds to the interlayer distance of the bearing frame.
4. The integrated machine for extruding and conveying a glass fiber reinforced plastic composite plate according to any one of claims 1 to 3, wherein: the sliding mechanism comprises two idler wheels which are respectively arranged on the left side and the right side of the lifting underframe and a track which is respectively arranged on the inner sides of the four upright posts and is in rolling fit with each idler wheel.
5. The integrated machine for extruding and conveying glass fiber reinforced plastic composite plates as claimed in claim 4, wherein: the side of the lifting underframe is provided with threaded through holes corresponding to the positions of the transmission chains, and the driven chains are fixed with the lifting underframe through screws penetrating through the gaps of the driven chains and corresponding to the threaded through holes.
6. The integrated machine for extruding and conveying glass fiber reinforced plastic composite plates according to claim 5, wherein: the bottom of the multilayer bearing frame is provided with a plurality of universal wheels for supporting the multilayer bearing frame to move and a locking piece for each universal wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920587485.7U CN209904179U (en) | 2019-04-26 | 2019-04-26 | All-in-one is carried in extrusion of glass steel composite sheet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920587485.7U CN209904179U (en) | 2019-04-26 | 2019-04-26 | All-in-one is carried in extrusion of glass steel composite sheet |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209904179U true CN209904179U (en) | 2020-01-07 |
Family
ID=69045739
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920587485.7U Withdrawn - After Issue CN209904179U (en) | 2019-04-26 | 2019-04-26 | All-in-one is carried in extrusion of glass steel composite sheet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209904179U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109986865A (en) * | 2019-04-26 | 2019-07-09 | 河南安赛机制玻璃钢实业有限公司 | A kind of glass reinforced plastic composite board extruding conveying integrated machine |
-
2019
- 2019-04-26 CN CN201920587485.7U patent/CN209904179U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109986865A (en) * | 2019-04-26 | 2019-07-09 | 河南安赛机制玻璃钢实业有限公司 | A kind of glass reinforced plastic composite board extruding conveying integrated machine |
| CN109986865B (en) * | 2019-04-26 | 2024-02-13 | 河南安赛机制玻璃钢实业有限公司 | Glass fiber reinforced plastic composite board extrusion conveying all-in-one machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200107 Effective date of abandoning: 20240213 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200107 Effective date of abandoning: 20240213 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |