CN209904026U - Electromagnetic heating type motorcycle tire vulcanizer - Google Patents
Electromagnetic heating type motorcycle tire vulcanizer Download PDFInfo
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- CN209904026U CN209904026U CN201920669708.4U CN201920669708U CN209904026U CN 209904026 U CN209904026 U CN 209904026U CN 201920669708 U CN201920669708 U CN 201920669708U CN 209904026 U CN209904026 U CN 209904026U
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- sliding frame
- electromagnetic heating
- base
- balladeur train
- carriage
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model provides an electromagnetic heating formula motorcycle tyre vulcanizer, include: the base, be equipped with quick jar mould structure that opens and shuts on the base, quick jar open and shut the structural capsule central mechanism that is equipped with of mould, quick jar mould structure that opens and shuts is including drive arrangement, stand balladeur train guiding mechanism, last balladeur train, lower carriage, stand balladeur train guiding mechanism lower extreme fixed set up on the base both sides, go up the carriage and slide mounting on stand balladeur train guiding mechanism with lower carriage slidable mounting, upward be provided with drive arrangement on the balladeur train, the lower carriage passes through the connecting rod and links to each other with the upper carriage, install thrust augmentation jar mechanism on the upper carriage, the central point of base puts and all is provided with electromagnetic heating device and capsule central mechanism. The utility model discloses a tire is vulcanized in fact to electromagnetic heating's mode, and magnetic energy themogenesis starts very fast, and average preheating time shortens more than 60% than resistance coil heating method, and the thermal efficiency is up to more than 90% simultaneously, has improved production efficiency greatly.
Description
Technical Field
The utility model relates to a tire manufacturing technical field specifically is an electromagnetic heating formula motorcycle tyre vulcanizer.
Background
At present, the resistance heating mode is adopted to traditional vulcanization equipment is mostly used to agricultural tire and motorcycle tire, and the resistance heating mode is owing to adopt the external heating mode, just can give the heating member with heat conduction promptly for the heating member with the heating member resistance circle contact to lead to the heating efficiency low, the intensification time is long, and the energy consumption is high, also has difficult die sinking simultaneously, and the model is old, and production efficiency is low, and workman intensity of labour is high, and product quality is bad grade shortcoming. With the increasing requirements of customers on the quality of tires, the traditional equipment can not meet the requirements, so that an advanced machine type is urgently needed to replace the traditional machine type.
SUMMERY OF THE UTILITY MODEL
The technical problem solved by the utility model is to provide an electromagnetic heating formula motorcycle tire vulcanizer to solve the problem that proposes in the above-mentioned background art.
The utility model provides a technical problem adopt following technical scheme to realize: an electromagnetic heating type motorcycle tire vulcanizer comprising: a base, wherein the base is provided with a rapid cylinder mould opening and closing structure, the base and the rapid cylinder mould opening and closing structure are provided with a capsule central mechanism, the fast cylinder mould opening and closing structure comprises a driving device, a column sliding frame guide mechanism, an upper sliding frame and a lower sliding frame, the lower end of the upright post sliding frame guide mechanism is fixedly arranged on the two sides of the base, the upper sliding frame and the lower sliding frame are arranged on the upright post sliding frame guide mechanism in a sliding way, an upper sliding frame is arranged above the lower sliding frame, a driving device is arranged on the upper sliding frame, the lower sliding frame is connected with the upper sliding frame through a connecting rod, the upper sliding frame is provided with a stressing cylinder mechanism, the stressing cylinder mechanism is provided with a pneumatic clamping locking device, the central positions of the upper sliding frame and the lower sliding frame of the base are respectively provided with an electromagnetic heating device and a capsule central mechanism, and a tire mold is fixed in the electromagnetic heating device.
And guide devices are arranged on two sides of the upper sliding frame and the lower sliding frame, the guide devices are fixed below the lower sliding frame, and a limiting device and a stroke adjusting device are arranged on the outer side of each guide device.
And self-lubricating sliding bearings are arranged in the guide devices on the two sides of the upper sliding frame and the lower sliding frame and are sleeved on the guide mechanism of the upright post sliding frame.
The electromagnetic heating device comprises a mold, a liner, an inner insulating and heat-insulating layer, an electromagnetic heating coil arrangement layer, an outer insulating and heat-insulating layer, a shielding layer and a shell, wherein the liner is arranged outside the mold, an induction coil is arranged in the electromagnetic heating coil arrangement layer, and the shielding layer is arranged outside the outer insulating and heat-insulating layer.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses a tire is vulcanized to electromagnetic heating's mode, and magnetic energy themogenesis starts very fast, and average preheating time shortens more than 60% than resistance coil heating method, and the thermal efficiency is up to more than 90% simultaneously, has improved production efficiency greatly.
2. The utility model discloses a coil itself does not generate heat, and thermal hysteresis is little, and thermal inertia is low, and temperature control is accurate, can fully guarantee the long-time safety and stability operation of equipment, obviously improves product quality, and production efficiency is high. The coil of the heating part is wound by a high-temperature cable with good insulation, so that excessive heat cannot be generated, the cable is high-temperature resistant, the service life is long, the overhaul and the maintenance are not needed, and the maintenance cost is basically avoided in the later period; electromagnetic heating converts electric energy into heat energy by utilizing the electromagnetic induction principle, does not generate harmful gas, saves energy sources, and meets the national requirements of energy conservation and emission reduction.
3. The utility model adopts an electromagnetic heating mode, a resistance heating mode is adopted in the past, and a resistance ring contacting with a heating body conducts heat to the heating body, namely a heating mould, thereby resulting in low heating efficiency, long heating time and high energy consumption; the utility model discloses an energy-efficient electromagnetic heating mode adopts the electromagnetic induction mode, makes the interior partial direct induction magnetic energy themogenesis of heating inner bag, and average preheating time shortens 1/3 than resistance coil heating mode, has increased the internal and external insulation insulating layer simultaneously, and the temperature that has significantly reduced scatters and disappears, has improved heating efficiency. Simultaneously, the outside of the outer heat insulation layer is additionally provided with a shielding layer made of copper plates or aluminum plates, so that the shell cannot generate heat due to electromagnetic induction caused by cutting magnetic induction lines.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic diagram of the structure of the mold closing state of the present invention.
Fig. 3 is a schematic structural view of the electromagnetic heating device of the present invention.
Fig. 4 is a schematic cross-sectional view of the electromagnetic heating device of the present invention.
Fig. 5 is a left side view of the present invention.
In the figure: 1-driving device, 2-guiding device, 3-limiting device, 4-stroke adjusting device, 5-force cylinder mechanism, 6-pneumatic clamping locking device, 7-self-lubricating sliding bearing, 8-capsule center mechanism, 9-upright column carriage guiding mechanism, 10-electromagnetic heating device, 11-base, 12-upper carriage, 13-lower carriage, 101-mould, 102-inner container, 103-inner insulating and heat insulating layer, 104-electromagnetic heating coil arrangement layer, 105-outer insulating and heat insulating layer, 106-shielding layer and 107-outer shell.
Detailed Description
In order to make the technical means, the characteristics of creation, the objects achieved and the functions of the present invention easy to understand, the present invention will be further explained with reference to the detailed drawings, and in the description of the present invention, it should be noted that unless otherwise specified or limited, the terms "mounted", "connected" and "connected" should be interpreted broadly, for example, they may be fixed or detachable or they may be connected integrally, mechanically or electrically, directly or indirectly through an intermediate medium, or they may be connected inside two elements.
Example 1
As shown in fig. 1 to 5, an electromagnetic heating type motorcycle tire vulcanizer includes: base 11, be equipped with quick cylinder mould structure that opens and shuts on base 11, quick cylinder mould structure that opens and shuts is equipped with capsule central mechanism 8, quick cylinder mould structure that opens and shuts is including drive arrangement 1, stand balladeur train guiding mechanism 9, upper carriage 12, lower carriage 13, the fixed setting of stand balladeur train guiding mechanism 9 lower extreme on 11 both sides of base, upper carriage 12 and lower carriage 13 slidable mounting are on stand balladeur train guiding mechanism 9, lower carriage 13 top be provided with balladeur train 12, upward be provided with drive arrangement 1 on the balladeur train 12, lower carriage 13 passes through the connecting rod and links to each other with upper carriage 12. The tire mold loading device is characterized in that a stress application cylinder mechanism 5 is installed on the upper sliding frame 12, a pneumatic clamping locking device 6 is arranged on the stress application cylinder mechanism 5, an electromagnetic heating device 10 and a capsule central mechanism 8 are arranged on the central position of the base 11 and the central position of the lower sliding frame 13, and a tire mold is fixed in the electromagnetic heating device 10.
Example 2
As shown in fig. 1 to 5, an electromagnetic heating type motorcycle tire vulcanizer includes: base 11, be equipped with quick cylinder mould structure that opens and shuts on base 11, quick cylinder mould structure that opens and shuts is equipped with capsule central mechanism 8, quick cylinder mould structure that opens and shuts is including drive arrangement 1, stand balladeur train guiding mechanism 9, upper carriage 12, lower carriage 13, the fixed setting of stand balladeur train guiding mechanism 9 lower extreme on 11 both sides of base, upper carriage 12 and lower carriage 13 slidable mounting are on stand balladeur train guiding mechanism 9, lower carriage 13 top be provided with balladeur train 12, upward be provided with drive arrangement 1 on the balladeur train 12, lower carriage 13 passes through the connecting rod and links to each other with upper carriage 12. The tire mold loading device is characterized in that a stress application cylinder mechanism 5 is installed on the upper sliding frame 12, a pneumatic clamping locking device 6 is arranged on the stress application cylinder mechanism 5, an electromagnetic heating device 10 and a capsule central mechanism 8 are arranged on the central position of the base 11 and the central position of the lower sliding frame 13, and a tire mold is fixed in the electromagnetic heating device 10.
And guide devices 2 are arranged on two sides of the upper sliding frame 12 and the lower sliding frame 13, the guide devices 2 are fixed below the lower sliding frame 13, and a limiting device 3 and a stroke adjusting device 4 are arranged on the outer side of each guide device 2.
The guide device 2 below the upper sliding frame 12 and the lower sliding frame 13 is provided with a self-lubricating sliding bearing 7, and the self-lubricating sliding bearing 7 is sleeved on the upright post sliding frame guide mechanism 9.
Example 3
As shown in fig. 1 to 5, an electromagnetic heating type motorcycle tire vulcanizer includes: base 11, be equipped with quick cylinder mould structure that opens and shuts on base 11, quick cylinder mould structure that opens and shuts are equipped with capsule central mechanism 8, quick cylinder mould structure that opens and shuts includes drive arrangement 1, stand balladeur train guiding mechanism 9, upper carriage 12, lower carriage 13, stand balladeur train guiding mechanism 9 lower extreme fixed set up on base 11 both sides, upper carriage 12 and lower carriage 13 slidable mounting are on stand balladeur train guiding mechanism 9, lower carriage 13 links to each other with upper carriage 12 through the connecting rod, lower carriage 13 top be provided with upper carriage 12, be provided with drive arrangement 1 on upper carriage 12, install afterburning jar mechanism 5 on upper carriage 12, afterburning jar mechanism 5 on set up pneumatic screens locking device 6, the central point of base 11 put and the central point of lower carriage 13 put and all be provided with electromagnetic heating device 10 and capsule central mechanism 8, a tire mold is fixed in the electromagnetic heating device 10.
The electromagnetic heating device 10 comprises a mold 101, an inner container 102, an inner insulation and heat insulation layer 103, an electromagnetic heating coil arrangement layer 104, an outer insulation and heat insulation layer 105, a shielding layer 106 and a shell 107, wherein the inner container 102 is arranged on the outer side of the mold 101, an induction coil is arranged on the electromagnetic heating coil arrangement layer 104, and the shielding layer 106 is arranged outside the outer insulation and heat insulation layer 105.
The utility model discloses a theory of operation does:
an electromagnetic controller converts 380V and 50HZ alternating current into direct current, then converts the direct current into high-frequency current with the frequency of 20-40KHZ, the high-frequency current generates a rapidly-changing alternating magnetic field after flowing through a coil, countless small eddy currents are generated in a metal body when magnetic lines of force in the magnetic field pass through a magnetic conductive metal material, so that the metal material can automatically generate heat at high speed, namely, a tire mold heats a liner by an electromagnetic heating mode, the liner heats the tire mold and can rapidly and effectively reach a required temperature, an upper sliding frame 12 is arranged above a lower sliding frame 13, a guide device 2 is fixed on the lower sides of the upper sliding frame 12 and the lower sliding frame 13, a self-lubricating sliding bearing 7 is sleeved on the guide device 2, so that the upper sliding frame 12 and the lower sliding frame 13 longitudinally move on a column sliding frame guide mechanism 9, and a driving device 1 is connected on the upper sliding frame 12, the lower sliding frame 13 is connected with the upper sliding frame 12 through a connecting rod and driven to move up and down through the corresponding driving device 1; a boosting cylinder mechanism 5 is installed on the upper sliding frame 12, a pneumatic clamping locking device 6 is arranged on the boosting cylinder mechanism 5, the boosting cylinder mechanism 5 is locked, the lower side is pressed through the boosting cylinder mechanism 5, the maximum pressure of the boosting cylinder mechanism 5 is 70 tons, the pressure during working is 60 tons, the oil pressure is increased to 11MPa of a rated pressure base required by vulcanization and then stopped, and the capsule central mechanism 8 is inflated to the set pressure until the vulcanization is started;
fixedly sleeving a tire embryo sleeve on the outer side of a capsule center mechanism 8 on a mold 101, inflating and shaping the tire embryo sleeve by using the capsule center mechanism 8, guiding by a driving device 1 through a guide device 2 on a stand column sliding frame guide mechanism 9 fixed on a base 11, descending and assembling the mold to a limit position through a limit device 3 and a stroke adjusting device 4, and stopping a lifting cylinder; the pneumatic clamping locking device 6 is locked by movement, at the moment, the stressing cylinder mechanism 5 fixed on the upper sliding frame 12 works, the maximum pressure of the stressing cylinder is 70 tons, the pressure in the working process is 60 tons, the oil pressure is increased to the rated pressure required by vulcanization, the base is stopped after 11MPa, and the capsule is inflated to the set pressure, and the vulcanization is started. When the vulcanization is carried out for a specified time, the pressure in the capsule is exhausted to be negative, the pressure of the boosting cylinder mechanism 5 is relieved, the driving device 1 rises to be limited through the self-lubricating sliding bearing 7, the upper sliding frame 12 and the upper sliding frame 13 rise, and the tire is taken out. One duty cycle ends.
The utility model mainly solves the problems of reducing energy consumption and the like of tire production enterprises, for example, the utility model can generate heat by utilizing magnetic energy, the hot start is very fast, and the heat efficiency can reach more than 90 percent; meanwhile, the electromagnetic heating mode has accurate temperature control, can obviously improve the quality of products and has high production efficiency; the electromagnetic heating mode hardly dissipates heat to the peripheral space, has high power density, reduces the environmental temperature during vulcanization to normal temperature, greatly improves the working environment, and is beneficial to improving the working enthusiasm of production workers; the electromagnetic heating can not generate heat because of the coil, has long service life, does not need to be overhauled, does not have maintenance and replacement cost, and greatly reduces the cost consumption. The magnetic energy is used for generating heat, so that the pollution can be well reduced, the energy consumption is reduced, the national call is responded, and the national energy-saving and emission-reducing requirements are met.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. An electromagnetic heating type motorcycle tire vulcanizer comprising: base (11), its characterized in that: the rapid cylinder opening and closing die structure is arranged on the base (11), a capsule center mechanism (8) is arranged on the base (11) and the rapid cylinder opening and closing die structure, the rapid cylinder opening and closing die structure comprises a driving device (1), a stand column sliding frame guide mechanism (9), an upper sliding frame (12) and a lower sliding frame (13), the lower end of the stand column sliding frame guide mechanism (9) is fixedly arranged on two sides of the base (11), the upper sliding frame (12) and the lower sliding frame (13) are slidably arranged on the stand column sliding frame guide mechanism (9), the upper sliding frame (12) is arranged above the lower sliding frame (13), the driving device (1) is arranged on the upper sliding frame (12), the lower sliding frame (13) is connected with the upper sliding frame (12) through a connecting rod, a stress application cylinder mechanism (5) is arranged on the upper sliding frame (12), and a pneumatic clamping locking device (6) is arranged on the stress application cylinder mechanism (, the central position of the base (11) and the central position of the lower sliding frame (13) are both provided with an electromagnetic heating device (10) and a capsule central mechanism (8), and a mould (101) is arranged in the electromagnetic heating device (10).
2. An electromagnetic heating type motorcycle tire vulcanizer according to claim 1, wherein: go up balladeur train (12) and lower balladeur train (13) both sides and be equipped with guider (2), guider (2) cover is established on stand balladeur train guiding mechanism (9), guider (2) outside is equipped with stop device (3), stroke adjusting device (4).
3. An electromagnetic heating type motorcycle tire vulcanizer according to claim 1, wherein: the self-lubricating sliding bearing (7) is installed in the guiding devices (2) on the two sides of the upper sliding frame (12) and the lower sliding frame (13), and the self-lubricating sliding bearing (7) is sleeved on the upright post sliding frame guiding mechanism (9).
4. An electromagnetic heating type motorcycle tire vulcanizer according to claim 1, wherein: the electromagnetic heating device (10) comprises a mold (101), an inner container (102), an inner insulation heat-insulation layer (103), an electromagnetic heating coil arrangement layer (104), an outer insulation heat-insulation layer (105), a shielding layer (106) and a shell (107), wherein the inner container (102) is arranged on the outer side of the mold (101), an induction coil is arranged in the electromagnetic heating coil arrangement layer (104), and the shielding layer is arranged outside the outer insulation heat-insulation layer (105).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920669708.4U CN209904026U (en) | 2019-05-11 | 2019-05-11 | Electromagnetic heating type motorcycle tire vulcanizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920669708.4U CN209904026U (en) | 2019-05-11 | 2019-05-11 | Electromagnetic heating type motorcycle tire vulcanizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209904026U true CN209904026U (en) | 2020-01-07 |
Family
ID=69047929
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920669708.4U Expired - Fee Related CN209904026U (en) | 2019-05-11 | 2019-05-11 | Electromagnetic heating type motorcycle tire vulcanizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209904026U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109940913A (en) * | 2019-05-11 | 2019-06-28 | 青岛茂元丰工贸有限公司 | A kind of electromagnetic heating type cycle tyre vulcanizer |
| CN111231388A (en) * | 2020-02-11 | 2020-06-05 | 厦门科炬源自动化设备有限公司 | Tire vulcanizer of exempting from capsule |
-
2019
- 2019-05-11 CN CN201920669708.4U patent/CN209904026U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109940913A (en) * | 2019-05-11 | 2019-06-28 | 青岛茂元丰工贸有限公司 | A kind of electromagnetic heating type cycle tyre vulcanizer |
| CN111231388A (en) * | 2020-02-11 | 2020-06-05 | 厦门科炬源自动化设备有限公司 | Tire vulcanizer of exempting from capsule |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200107 |
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| CF01 | Termination of patent right due to non-payment of annual fee |