CN209901009U

CN209901009U - Spiral knockout tower atomizer

Info

Publication number: CN209901009U
Application number: CN201920390865.1U
Authority: CN
Inventors: 秦松
Original assignee: Jiangsu Kamepri Engineering Technology Co Ltd
Current assignee: Jiangsu Kamepri Engineering Technology Co Ltd
Priority date: 2019-03-26
Filing date: 2019-03-26
Publication date: 2020-01-07
Anticipated expiration: 2029-03-26

Abstract

The utility model discloses a spiral knockout tower atomizer that atomizes, including column foot, tower body, pressure boost cavity, separation cavity and effluent water sump, the inside one side of column foot is equipped with the effluent water sump, and the inside opposite side of column foot is equipped with the tank, the inside central point department of putting of column foot installs the gas-liquid booster pump, the top of column foot is equipped with the tower body, and the bottom of tower body is equipped with the separation cavity, the welding has the spiral baffle on the inside wall of separation cavity, the inside central point department of putting of tower body installs hollow column, the top of tower body is equipped with the pressure boost cavity, and the inside central point department of putting of pressure boost cavity is equipped with stop gear, the both sides of pressure boost cavity bottom all are equipped with the air guide hole, the central point department of putting on. The utility model discloses not only reduced the inside pollution of knockout tower atomizer, improved the spraying efficiency of knockout tower atomizer, guaranteed the operating mass with rated load of knockout tower atomizer moreover.

Description

Spiral knockout tower atomizer

Technical Field

The utility model relates to a atomizer technical field specifically is a spiral knockout tower atomizer.

Background

In the chemical production process, a separation tower is often used for converting and purifying gas, wherein a spiral separation tower is usually adopted for gas desulfurization operation, and an atomization sprayer inside the spiral separation tower is matched for rapid reaction.

However, the existing spiral separation tower atomization sprayer still has certain problems, and the specific problems are as follows:

1. generally, the separation tower only has a wastewater treatment function, but a certain treatment function is lacked for a water body input into the sprayer, so that the inside of the sprayer of the separation tower is possibly polluted;

2. the existing separation tower sprayer is lack of a high-efficiency atomization structure inside, so that the atomization efficiency of the separation tower sprayer is poor, and the actual efficiency of the reaction is influenced;

3. generally, it is difficult to achieve sufficient reaction effect by a single separation tower sprayer, and in order to ensure the working quality, a multi-stage series treatment is often required, which not only affects the reaction quality, but also has high cost.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a spiral knockout tower atomizer to solve among the above-mentioned background art the lack effectual water treatment structure of proposing the device, atomizing efficiency is relatively poor, reaction quality lacks the guarantee problem.

In order to achieve the above object, the utility model provides a following technical scheme: a spiral separation tower atomizer comprises a tower foundation, a tower body, a pressurizing chamber, a separation chamber and a sewage pool, wherein the sewage pool is arranged on one side of the interior of the tower foundation, a water storage pool is arranged on the other side of the interior of the tower foundation, a gas-liquid pressurizing pump is arranged at the central position of the interior of the tower foundation, the input end of the gas-liquid pressurizing pump is communicated with the interior of the water storage pool through a water pipe, a control panel is fixed on the outer side wall of the tower foundation, the output end of a PLC (programmable logic controller) inside the control panel is electrically connected with the input end of the gas-liquid pressurizing pump, the top end of the tower foundation is provided with the tower body, the bottom of the tower body is provided with the separation chamber, a spiral partition plate is welded on the inner side wall of the separation chamber and is of a spiral ascending structure, a hollow column is arranged at the central position of the interior of the tower body, the top of tower body is equipped with the pressure boost cavity, and the inside central point of pressure boost cavity puts the department and is equipped with stop gear, the both sides of pressure boost cavity bottom all are equipped with the air guide hole, and the bottom of air guide hole all is linked together with the top of separation cavity, the central point on tower body top puts the department and is equipped with the chimney, and the bottom of chimney is linked together with the top of pressure boost cavity.

Preferably, four groups of atomizing spray heads are installed on the side wall of the hollow column between the spiral partition plates, included angles between adjacent atomizing spray heads are ninety degrees, and the adjacent atomizing spray heads are of a structure which ascends step by step.

Preferably, the ultrasonic generators with equal intervals are symmetrically embedded on the inner side wall of the hollow column, and the input ends of the ultrasonic generators are electrically connected with the output end of the PLC inside the control panel.

Preferably, stop gear is equipped with fixed plate, compression spring, atmospheric pressure baffle and division board from the centre to both sides in proper order, compression spring has all been welded to the both sides at fixed plate top, and atmospheric pressure baffle is all installed to compression spring's one end, all be fixed with the division board on two inside walls of the pressure boost cavity of atmospheric pressure baffle one side, and the division board all contacts with atmospheric pressure baffle each other.

Preferably, the intake pipe is installed to one side of separation cavity bottom, and the one end of intake pipe extends to the outside of tower body, the honeycomb duct is installed to the opposite side of separation cavity bottom, and the bottom of honeycomb duct extends to the top of effluent water sump.

Preferably, the internally mounted of effluent water sump has equidistant coarse filtration net, and coarse filtration net is horizontal distribution structure, the inside of tank is fixed with equidistant fine filtration net, and fine filtration net is vertical distribution structure, the raceway is all installed to one side of effluent water sump bottom, tank bottom, and the one end of raceway all extends to the outside of column foot.

Compared with the prior art, the beneficial effects of the utility model are that: the spiral separation tower atomizer not only reduces the internal pollution of the separation tower atomizer, improves the atomizing efficiency of the separation tower atomizer, but also ensures the working quality of the separation tower atomizer;

1. the double-filtering function of the water body in the separation tower sprayer is realized by respectively arranging the sewage tank and the water storage tank on two sides of the interior of the tower base, installing the coarse filtering net in the sewage tank, fixing the fine filtering net in the water storage tank and installing the flow guide pipe at the bottom of the separation chamber, so that the internal pollution of the separation tower sprayer is reduced;

2. the gas-liquid booster pump is arranged in the tower footing, the atomizing spray head is arranged on the side wall of the hollow column, and the ultrasonic generator is embedded in the inner side wall of the hollow column, so that the function of high-efficiency atomization of the separation tower atomizer is realized, and the atomizing efficiency of the separation tower atomizer is improved;

3. through establishing stop gear, air guide hole in the inside of pressure boost cavity, fixed plate, compression spring, atmospheric pressure baffle and division board are established to stop gear's inside, have realized the inside function of fully reacting of knockout tower atomizer to the operating mass with rated load of knockout tower atomizer has been guaranteed.

Drawings

Fig. 1 is a schematic sectional front view structure diagram of the present invention;

FIG. 2 is a schematic side view of the present invention;

fig. 3 is a schematic structural view of the hollow column of the present invention in a sectional top view;

fig. 4 is a schematic view of the sectional structure of the limiting mechanism of the present invention.

In the figure: 1. a tower footing; 2. an air inlet pipe; 3. a tower body; 4. a spiral partition plate; 5. a hollow column; 6. an atomizing spray head; 7. an air vent; 8. a limiting mechanism; 801. a fixing plate; 802. a compression spring; 803. a separator plate; 804. an air pressure baffle; 9. a chimney; 10. a plenum chamber; 11. a separation chamber; 12. a flow guide pipe; 13. a sewage tank; 14. a coarse filter screen; 15. a water delivery pipe; 16. a gas-liquid booster pump; 17. a water storage tank; 18. a fine filter screen; 19. a control panel; 20. an ultrasonic generator.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides an embodiment: a spiral separation tower atomizer comprises a tower foundation 1, a tower body 3, a pressurizing chamber 10, a separation chamber 11 and a sewage tank 13, wherein the sewage tank 13 is arranged on one side inside the tower foundation 1, the water storage tank 17 is arranged on the other side inside the tower foundation 1, a gas-liquid booster pump 16 is installed in the center position inside the tower foundation 1, the type of the gas-liquid booster pump 16 can be LBS-G100, the input end of the gas-liquid booster pump 16 is communicated with the inside of the water storage tank 17 through a water pipe, a control panel 19 is fixed on the outer side wall of the tower foundation 1, the type of the control panel 19 can be TC45, the output end of a PLC (programmable logic controller) controller inside the control panel 19 is electrically connected with the input end of the gas-liquid booster pump 16, the tower body 3 is arranged at the top end of the tower foundation;

an air inlet pipe 2 is arranged on one side of the bottom of the separation chamber 11, one end of the air inlet pipe 2 extends to the outside of the tower body 3, a flow guide pipe 12 is arranged on the other side of the bottom of the separation chamber 11, the bottom end of the flow guide pipe 12 extends to the top of a sewage tank 13, the former is used for inputting waste gas, and the latter is used for automatically discharging sewage;

the sewage treatment system comprises a sewage tank 13, a water storage tank 17, a water delivery pipe 15, a tower foundation 1, a sewage tank 13, a water purification tank and a tower foundation, wherein a coarse filter screen 14 with equal intervals is arranged in the sewage tank 13, the coarse filter screen 14 is of a horizontal distribution structure, a fine filter screen 18 with equal intervals is fixed in the water storage tank 17, the fine filter screen 18 is of a vertical distribution structure, the water delivery pipe 15 is arranged at the bottom of the sewage tank 13 and one side of the bottom of the water storage tank 17, one end of the water delivery pipe 15 extends to the outside of the tower foundation 1, the former is used for primarily filtering sewage to reduce external pollution, and the;

a spiral partition plate 4 is welded on the inner side wall of the separation chamber 11, the spiral partition plate 4 is of a spiral ascending structure, a hollow column 5 is installed at the center position inside the tower body 3, and the outer side wall of the hollow column 5 is in contact with the inner side wall of the spiral partition plate 4;

four groups of atomizing spray heads 6 are arranged on the outer side wall of the hollow column 5 between the spiral partition plates 4, the included angles between the adjacent atomizing spray heads 6 are all ninety degrees, the adjacent atomizing spray heads 6 are in a gradually-rising structure, and the gas is efficiently contacted with the spray through the spiral structures between the spiral partition plates 4 and the atomizing spray heads 6, so that the sedimentation of harmful substances in the gas is accelerated;

the inner side wall of the hollow column 5 is symmetrically embedded with ultrasonic generators 20 at equal intervals, the type of the ultrasonic generators 20 can be JYD-1800E, the input ends of the ultrasonic generators 20 are electrically connected with the output end of a PLC (programmable logic controller) in the control panel 19, and the water body is converted and kept in a micro-particle state through the multi-stage action of the ultrasonic generators 20;

the bottom of the hollow column 5 is communicated with the output end of a gas-liquid booster pump 16 through a water pipe, the top of the tower body 3 is provided with a boosting chamber 10, and the central position inside the boosting chamber 10 is provided with a limiting mechanism 8;

the limiting mechanism 8 is sequentially provided with a fixing plate 801, a compression spring 802, an air pressure baffle 804 and an isolating plate 803 from the middle to two sides, the compression spring 802 is welded on two sides of the top of the fixing plate 801, the air pressure baffle 804 is mounted at one end of the compression spring 802, the isolating plates 803 are fixed on two inner side walls of the pressurizing chamber 10 on one side of the air pressure baffle 804, and the isolating plates 803 are in contact with the air pressure baffle 804;

after the purified gas enters the pressurization chamber 10, the purified gas is gradually pressurized under the obstruction of the air pressure baffle 804, and flows back to the top of the separation chamber 11 again for secondary purification until the gas pressure is greater than the elastic force of the compression spring 802, the air pressure baffle 804 retracts and forms a gap with the fixed plate 801, and at the moment, the fully purified gas is gradually discharged;

air guide holes 7 are formed in the two sides of the bottom of the pressurizing cavity 10, the bottom ends of the air guide holes 7 are communicated with the top of the separation cavity 11, a chimney 9 is arranged at the center of the top end of the tower body 3, and the bottom of the chimney 9 is communicated with the top of the pressurizing cavity 10.

The working principle is as follows: when in use, firstly, the gas-liquid booster pump 16 starts to work by operating the control panel 19, the water body purified by the fine filter screen 18 in the water storage tank 17 is pumped into the hollow column 5, at the same time, the ultrasonic generator 20 starts to work, the water body is converted and kept in a micro-particle state, and then, the waste gas is input into the interior through the gas inlet pipe 2, and rises in the spiral closed channel between the spiral clapboard 4 and the hollow column 5, at the moment, the water body in high-pressure microparticle state is sprayed out by the atomizing nozzle 6 to complete the purification of waste gas, and the generated sewage flows into the interior of the sewage tank 13 through the draft tube 12 and is discharged after the preliminary filtering by the coarse filtering mesh 14, and finally, purified gas enters the inside of the pressurizing chamber 10 through the gas guide hole 7 and is fully purified under the action of the limiting mechanism 8, then discharged through a chimney 9, and finally the whole work of the spiral separation tower atomization sprayer is finished.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a spiral knockout tower atomizer, includes column foot (1), tower body (3), pressure boost cavity (10), separation chamber (11) and effluent water sump (13), its characterized in that: the sewage treatment device is characterized in that a sewage tank (13) is arranged on one side of the interior of the tower base (1), a water storage tank (17) is arranged on the other side of the interior of the tower base (1), a gas-liquid booster pump (16) is installed at the central position of the interior of the tower base (1), the input end of the gas-liquid booster pump (16) is communicated with the interior of the water storage tank (17) through a water pipe, a control panel (19) is fixed on the outer side wall of the tower base (1), the output end of a PLC (programmable logic controller) inside the control panel (19) is electrically connected with the input end of the gas-liquid booster pump (16), a tower body (3) is arranged at the top end of the tower base (1), a separation chamber (11) is arranged at the bottom of the tower body (3), a spiral partition plate (4) is welded on the inner side wall of the separation chamber (11), the spiral, and the lateral wall of hollow column (5) and the inside wall of spiral baffle (4) contact each other, and the bottom of hollow column (5) is linked together through the output of water pipe with gas-liquid booster pump (16), the top of tower body (3) is equipped with pressure boost cavity (10), and the inside central point department of putting of pressure boost cavity (10) is equipped with stop gear (8), the both sides of pressure boost cavity (10) bottom all are equipped with air guide hole (7), and the bottom of air guide hole (7) all is linked together with the top of separation cavity (11), the central point department of putting on tower body (3) top is equipped with chimney (9), and the bottom of chimney (9) is linked together with the top of pressure boost cavity (10).

2. The spiral separator atomizing atomizer of claim 1, wherein: four groups of atomizing spray heads (6) are installed on the side wall of the hollow column (5) between the spiral partition plates (4), included angles between every two adjacent atomizing spray heads (6) are ninety degrees, and a structure which ascends step by step is formed between every two adjacent atomizing spray heads (6).

3. The spiral separator atomizing atomizer of claim 1, wherein: the utility model discloses a hollow column, including hollow post (5), ultrasonic generator (20) that have equidistant are inlayed to the symmetry on the inside wall of hollow post (5), and the input of ultrasonic generator (20) all with control panel (19) inside PLC controller's output electric connection.

4. The spiral separator atomizing atomizer of claim 1, wherein: stop gear (8) are equipped with fixed plate (801), compression spring (802), atmospheric pressure baffle (804) and division board (803) from centre to both sides in proper order, compression spring (802) have all been welded to the both sides at fixed plate (801) top, and atmospheric pressure baffle (804) are all installed to the one end of compression spring (802), all be fixed with division board (803) on two inside walls of plenum chamber (10) of atmospheric pressure baffle (804) one side, and division board (803) all contact each other with atmospheric pressure baffle (804).

5. The spiral separator atomizing atomizer of claim 1, wherein: intake pipe (2) are installed to one side of separation chamber (11) bottom, and the one end of intake pipe (2) extends to the outside of tower body (3), honeycomb duct (12) are installed to the opposite side of separation chamber (11) bottom, and the bottom of honeycomb duct (12) extends to the top of effluent water sump (13).

6. The spiral separator atomizing atomizer of claim 1, wherein: the internally mounted of effluent water sump (13) has equidistant coarse filtration net (14), and coarse filtration net (14) is horizontal distribution structure, the inside of tank (17) is fixed with equidistant fine filtration net (18), and fine filtration net (18) are vertical distribution structure, raceway (15) are all installed to one side of effluent water sump (13) bottom, tank (17) bottom, and the one end of raceway (15) all extends to the outside of column foot (1).