CN209894728U - Spectacle lens detection system - Google Patents
Spectacle lens detection system Download PDFInfo
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- CN209894728U CN209894728U CN201920630389.6U CN201920630389U CN209894728U CN 209894728 U CN209894728 U CN 209894728U CN 201920630389 U CN201920630389 U CN 201920630389U CN 209894728 U CN209894728 U CN 209894728U
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Abstract
The utility model discloses a spectacle lens detecting system, the test platform comprises a table top, the one end fixedly connected with lens automatic feeding machine of mesa, the upper end fixedly connected with installing support of mesa, the lower extreme fixedly connected with dustproof support of mesa, lower extreme one side fixedly connected with main frame of mesa. The utility model discloses a device cooperates the camera through setting up the light source and has effectively improved the imaging effect of camera, can the flaw of display lens to the utmost extent, and the camera image display analyzer of being convenient for carries out contrastive analysis, and the high efficiency distinguishes lens etc. and classifying and screening is carried out, reduces the sneaking of defective products, improves production quality, is convenient for classify and sell, improves the profit margin; through setting up lens automatic feeding machine, the camera, cooperation work between C level letter sorting mechanism, B level letter sorting mechanism and the qualified letter sorting mechanism, other positions and mechanism continuous action when every position work, very big improvement detection efficiency, reduced the cost of labor.
Description
Technical Field
The utility model relates to a technical field that the lens detected, in particular to spectacle lens detecting system.
Background
The glasses are lens lenses embedded in the frame, and are worn in front of eyes to improve eyesight, protect the eyes or be used for decoration; the lenses can correct various vision problems, including myopia, hyperopia, astigmatism, presbyopia or strabismus, amblyopia, and the like;
the glasses are composed of lenses and a glasses frame; 15 kinds of glasses for myopia, presbyopia and astigmatism, plain glasses, computer goggles, swimming glasses, night vision glasses, electronic competition game goggles, electronic competition goggles, sunglasses, toy glasses and sunglasses; special glasses are also provided for watching 3D stereoscopic images or virtual real images; other types of eyewear include goggles, sunglasses, swim glasses, etc., to provide various protection to the eyes; modern glasses are generally provided with a nose pad in the middle of the glasses lens and soft pads at the positions where the left arm and the right arm are placed on ears; people who love beauty or are not used to wear the glasses can choose to correct the vision with contact lenses; although contact lenses and laser vision correction surgery have become more and more popular in recent years, wearing the lenses is still a safe and effective vision correction tool;
during the production of ophthalmic lenses, various defects occur, including in particular: air bubbles, scratches, breakage, stains, fingerprints, surface injuries of various geometric shapes, and the like; at present, manual detection is basically adopted, the visual fatigue is easy to occur to detection personnel by means of observation and judgment of eyes of people, and therefore the quality and the yield of the detection are reduced.
SUMMERY OF THE UTILITY MODEL
A primary object of the present invention is to provide an eyeglass lens detecting system, which can effectively solve the problems in the background art.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a spectacle lens detection system comprises a table board, wherein one end of the table board is fixedly connected with an automatic spectacle lens feeding machine, the upper end of the table board is fixedly connected with a mounting support, the lower end of the table board is fixedly connected with a dustproof support, one side of the lower end of the table board is fixedly connected with a main frame, the upper side of the other end of the table board is fixedly connected with a C-level sorting mechanism, a B-level sorting mechanism and a qualified sorting mechanism, the inner side of the mounting support is provided with a light absorption box, the upper part of the mounting support is connected to a camera image display analyzer and a man-machine controller through a light source position adjusting support, one end of the camera image display analyzer is provided with a light source position adjusting motor, the lower end of the light source position adjusting motor is connected to a light source through a light source, the dustproof support is characterized in that a camera mounting plate is fixedly connected to the middle of the dustproof support through a camera position adjusting support, a camera position adjusting motor is fixedly connected to the lower side of the middle of the dustproof support and is rotatably connected to a camera through a camera position adjusting lead screw, a camera lens is fixedly connected to the upper end of the camera, a C-level storage box, a B-level storage box and a qualified storage box are fixedly arranged on the inner side of the main frame in sequence, and a defective product storage box is fixedly connected to one end of the outer side of the main frame.
Further, the camera image display analyzer judges the defect degree of the lens according to the image information acquired by the camera and a preset detection standard, and drives the C-level sorting mechanism, the B-level sorting mechanism and the qualified sorting mechanism to sort in order according to the judgment content.
Furthermore, the man-machine controller adopts a button to control and transmit the operation instruction of a person to realize the adjustment of the device.
Further, the automatic eyeglass feeding machine adopts a driving motor and a transmission track to form an automatic eyeglass feeding step.
Furthermore, the C-level sorting mechanism, the B-level sorting mechanism and the qualified sorting mechanism sort the lenses with the corresponding specifications and place the lenses into the corresponding C-level storage box, B-level storage box and qualified storage box, and the lenses which are not sorted by the C-level sorting mechanism, the B-level sorting mechanism and the qualified sorting mechanism enter the defective product storage box.
Further, the camera captures illumination images of the light source, the camera passing image information to a camera image display analyzer.
Further, the light source is any one of an LED, a halogen tungsten lamp, a tungsten filament lamp and a halogen tungsten lamp, and the light source is mapped on the lens picture to be imaged on the transparent glass.
Further, the light source position adjusting motor and the camera position adjusting motor drive the camera and the light source to move up and down under the control of the man-machine controller.
Compared with the prior art, the utility model discloses following beneficial effect has: the utility model discloses a device cooperates the camera through setting up the light source and has effectively improved the imaging effect of camera, can the flaw of display lens to the utmost extent, and the camera image display analyzer of being convenient for carries out contrastive analysis, and the high efficiency distinguishes lens etc. and classifying and screening is carried out, reduces the sneaking of defective products, improves production quality, is convenient for classify and sell, improves the profit margin; through setting up lens automatic feeding machine, the camera, cooperation work between C level letter sorting mechanism, B level letter sorting mechanism and the qualified letter sorting mechanism, other positions and mechanism continuous action when every position work, very big improvement detection efficiency, reduced the cost of labor.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of the light source structure of the present invention.
Fig. 3 is a flow chart of the present invention.
In the figure: 1. a table top; 2. a light-absorbing box; 3. mounting a bracket; 4. a camera image display analyzer; 5. a light source position adjusting motor; 6. a human-machine controller; 7. automatic eyeglass feeding machine; 8. a C-level sorting mechanism; 9. a B-level sorting mechanism; 10. a qualified sorting mechanism; 11. a dust-proof bracket; 12. a camera lens; 13. a camera; 14. a camera position adjustment motor; 15. a camera mounting plate; 16. a main frame; 17. a C-level storage box; 18. a B-level storage box; 19. qualified storage box; 20. a defective storage box; 21. a light source position adjusting bracket; 22. a light source position adjusting screw rod; 23. a light source; 24. transparent glass; 25. a camera position adjusting screw rod; 26. a camera position adjustment bracket; 27. a lens.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As shown in fig. 1-3, an eyeglass lens detecting system comprises a table top 1, one end of the table top 1 is fixedly connected with an automatic eyeglass lens feeding machine 7, the upper end of the table top 1 is fixedly connected with a mounting bracket 3, the lower end of the table top 1 is fixedly connected with a dustproof bracket 11, one side of the lower end of the table top 1 is fixedly connected with a main frame 16, the upper side of the other end of the table top 1 is fixedly connected with a C-level sorting mechanism 8, a B-level sorting mechanism 9 and a qualified sorting mechanism 10, the inner side of the mounting bracket 3 is provided with a light absorption box 2, the upper part of the mounting bracket 3 is connected to a camera image display analyzer 4 and a man-machine controller 6 through a light source position adjusting bracket 21, one end of the camera image display analyzer 4 is provided with a light source position adjusting motor 5, the lower end of the light source, the lower end of the light source 23 is provided with a lens 27, the lower end of the lens 27 is provided with transparent glass 24, the middle part of the dustproof support 11 is fixedly connected with a camera mounting plate 15 through a camera position adjusting support 26, the lower side of the middle part of the dustproof support 11 is fixedly connected with a camera position adjusting motor 14, the camera position adjusting motor 14 is rotatably connected to a camera 13 through a camera position adjusting screw rod 25, the upper end of the camera 13 is fixedly connected with a camera lens 12, the inner side of the main frame 16 is sequentially and fixedly provided with a C-level storage box 17, a B-level storage box 18 and a qualified storage box 19, and one end of the outer side of the main frame 16 is fixedly connected with a defective product storage.
The camera image display analyzer 4 judges the defect degree of the lens 27 by using the image information collected by the camera 13 and a preset detection standard, the camera image display analyzer 4 drives the C-level sorting mechanism 8, the B-level sorting mechanism 9 and the qualified sorting mechanism 10 to carry out ordered sorting according to the judgment content, the grade of the lens 27 is distinguished by using the image information of the camera 13 efficiently compared by the camera image display analyzer 4, the sorting mechanism is convenient to sort, the reasonable distinguishing is realized, the sale is convenient, and the production profit margin is improved.
The man-machine controller 6 adopts a button to control and transmit an operation instruction of a person to adjust the device, and the man-machine controller 6 presets conditions according to parameters of different lenses 27, so that the production intelligence is improved.
Wherein, lens automatic feeding machine 7 adopts driving motor and transmission track two parts to form lens 27 automatic feeding step, can the efficient material loading, reduces artifical step, improves production efficiency.
The lenses 27 of the corresponding specifications sorted by the C-level sorting mechanism 8, the B-level sorting mechanism 9 and the qualified sorting mechanism 10 are placed in the corresponding C-level storage box 17, the B-level storage box 18 and the qualified storage box 19, the lenses 27 which are not sorted by the C-level sorting mechanism 8, the B-level sorting mechanism 9 and the qualified sorting mechanism 10 enter the defective product storage box 20, and the lenses 27 of the comparison results of the camera image display analyzer 4 are effectively classified and stacked through the C-level sorting mechanism 8, the B-level sorting mechanism 9 and the qualified sorting mechanism 10, so that the production efficiency, the classified sales and the profit rate of finished products are improved.
The camera 13 collects the illumination image of the light source 23, the camera 13 transmits the image information to the camera image display analyzer 4, the camera 13 is matched with the light source 23 to shoot the flaws of the lens 27 to the greatest extent, the comparison result of the camera image display analyzer 4 is effectively improved, and the possibility of misjudgment is reduced.
The light source 23 is any one of an LED, a halogen tungsten lamp, a tungsten filament lamp and a halogen tungsten lamp, the light source 23 is mapped on the lens 27 to form an image on the transparent glass 24, the light source 23 can be arranged to be clearer and more efficient, so that the camera 13 can image conveniently, the imaging effect is improved, and the contrast precision is improved.
The light source position adjusting motor 5 and the camera position adjusting motor 14 drive the camera 13 and the light source 23 to move up and down under the control of the man-machine controller 6, and the camera 13 light sources 23 can be adjusted to proper positions according to the size change of the lens 27.
It should be noted that the utility model relates to a spectacle lens detection system,
the method comprises the following steps: an operator conveys a lens 27 to be detected to a position above a transparent glass 24 by an automatic spectacle lens feeding machine 7 through a man-machine controller 6, the man-machine controller 6 controls a light source position adjusting motor 5 to rotate to drive a light source position adjusting screw rod 22 to adjust the position downwards to a proper position according to the thickness of the lens 27, a camera 13 takes a picture, if the camera 13 is in poor focus, the man-machine controller 6 drives a camera position adjusting motor 14 to rotate, the camera position adjusting motor 14 drives a camera position adjusting screw rod 25 to adjust the position upwards and downwards and then take the picture again, after the camera 13 takes a clear picture, the picture is transmitted to a camera image display analyzer 4, the camera image display analyzer 4 judges whether the lens 27 has defects and the area and the size of the defects, judges the grade and the qualification of the lens 27 and memorizes the grade and the qualification inside the structure according to a preset detection standard, meanwhile, the quality conditions are sent to the C-level sorting mechanism 8, the B-level sorting mechanism 9 and the qualified sorting mechanism 10, and the C-level sorting mechanism 8, the B-level sorting mechanism 9 and the qualified sorting mechanism 10 are waited for screening;
when the camera image display analyzer 4 analyzes and processes, the light source position adjusting motor 5 rotates to drive the light source position adjusting screw rod 22 to be adjusted upwards to the original position, and the man-machine controller 6 repeatedly executes the action of placing the lens 27 for photographing according to a signal of feeding the automatic lens feeding machine 7;
after the lenses 27 reach the C-level sorting mechanism 8, the B-level sorting mechanism 9 and the qualified sorting mechanism 10, the lenses need to pass through the C-level sorting mechanism 8, the B-level sorting mechanism 9 and the qualified sorting mechanism 10; the camera image display analyzer 4 drives the corresponding C-level sorting mechanism 8, B-level sorting mechanism 9, and qualified sorting mechanism 10 according to the determination result, and if the lens 27 is sorted by the sorting mechanism, the corresponding sorting mechanism operates and sorts and stacks the lenses 27 in the C-level storage box 17, the B-level storage box 18, and the qualified storage box 19, and finally the remaining lenses 27 of the C-level sorting mechanism 8, B-level sorting mechanism 9, and qualified sorting mechanism 10 enter the defective product storage box 20.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. An ophthalmic lens detection system comprising a table top (1), characterized in that: one end of the table board (1) is fixedly connected with an automatic spectacle lens feeding machine (7), the upper end of the table board (1) is fixedly connected with a mounting support (3), the lower end of the table board (1) is fixedly connected with a dustproof support (11), one side of the lower end of the table board (1) is fixedly connected with a main frame (16), the upper side of the other end of the table board (1) is fixedly connected with a C-level sorting mechanism (8), a B-level sorting mechanism (9) and a qualified sorting mechanism (10), the inner side of the mounting support (3) is provided with a light absorption box (2), the upper part of the mounting support (3) is connected to a camera image display analyzer (4) and a man-machine controller (6) through a light source position adjusting support (21), one end of the camera image display analyzer (4) is provided with a light source position adjusting motor (5), and the lower end of the light source position adjusting motor (5) is connected, the lower extreme of light source (23) is provided with lens (27), the lower extreme of lens (27) is provided with transparent glass (24), camera position adjustment support (26) fixedly connected with camera mounting panel (15) are passed through in the middle part of dust support (11), the middle part downside fixedly connected with camera position adjustment motor (14) of dust support (11), camera position adjustment motor (14) rotate through camera position adjustment lead screw (25) and are connected to camera (13), the upper end fixedly connected with camera lens (12) of camera (13), the inboard of main frame (16) is fixed in proper order and is provided with C level and deposits case (17), B level and deposits case (18) and qualified case (19), the outside one end fixedly connected with wastrel of main frame (16) deposits case (20).
2. The ophthalmic lens inspection system of claim 1, wherein: the camera image display analyzer (4) judges the defect degree of the lens (27) according to the image information collected by the camera (13) and a preset detection standard, and the camera image display analyzer (4) drives the C-level sorting mechanism (8), the B-level sorting mechanism (9) and the qualified sorting mechanism (10) to sort in order according to the judgment content.
3. The ophthalmic lens inspection system of claim 1, wherein: the man-machine controller (6) adopts a button to control and transmit the operation instruction of a person to realize the adjustment of the device.
4. The ophthalmic lens inspection system of claim 1, wherein: the automatic feeding machine (7) for the spectacle lenses adopts a driving motor and a transmission track to form an automatic feeding step of the spectacle lenses (27).
5. The ophthalmic lens inspection system of claim 1, wherein: the lenses (27) of the corresponding specifications are sorted by the C-level sorting mechanism (8), the B-level sorting mechanism (9) and the qualified sorting mechanism (10) and are placed into the corresponding C-level storage box (17), the B-level storage box (18) and the qualified storage box (19), and the lenses (27) which are not sorted by the C-level sorting mechanism (8), the B-level sorting mechanism (9) and the qualified sorting mechanism (10) enter the defective product storage box (20).
6. The ophthalmic lens inspection system of claim 1, wherein: the camera (13) captures illumination images of the light source (23), the camera (13) passing image information to a camera image display analyzer (4).
7. The ophthalmic lens inspection system of claim 1, wherein: the light source (23) is any one of an LED, a halogen tungsten lamp, a tungsten filament lamp and a halogen tungsten lamp, and the light source (23) is mapped on the lens (27) to form an image on the transparent glass (24).
8. The ophthalmic lens inspection system of claim 1, wherein: the light source position adjusting motor (5) and the camera position adjusting motor (14) drive the camera (13) and the light source (23) to move up and down under the control of the man-machine controller (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920630389.6U CN209894728U (en) | 2019-05-06 | 2019-05-06 | Spectacle lens detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920630389.6U CN209894728U (en) | 2019-05-06 | 2019-05-06 | Spectacle lens detection system |
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| Publication Number | Publication Date |
|---|---|
| CN209894728U true CN209894728U (en) | 2020-01-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920630389.6U Expired - Fee Related CN209894728U (en) | 2019-05-06 | 2019-05-06 | Spectacle lens detection system |
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| CN (1) | CN209894728U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111187007A (en) * | 2020-03-06 | 2020-05-22 | 东莞南玻工程玻璃有限公司 | Glass coating equipment with height limit detection protection |
| CN111289437A (en) * | 2020-03-30 | 2020-06-16 | 大智精创（厦门）科技有限公司 | Automatic detection equipment for eye protection lens |
| CN114131836A (en) * | 2021-11-25 | 2022-03-04 | 北京化工大学 | Flexible zoom molding glasses detection device |
-
2019
- 2019-05-06 CN CN201920630389.6U patent/CN209894728U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111187007A (en) * | 2020-03-06 | 2020-05-22 | 东莞南玻工程玻璃有限公司 | Glass coating equipment with height limit detection protection |
| CN111289437A (en) * | 2020-03-30 | 2020-06-16 | 大智精创（厦门）科技有限公司 | Automatic detection equipment for eye protection lens |
| CN114131836A (en) * | 2021-11-25 | 2022-03-04 | 北京化工大学 | Flexible zoom molding glasses detection device |
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